background image

Sure

Step

TM

 Stepping Systems User Manual

3–5

Chapter 3: 

Sure

Step

TM

 STP-DRV-4035 Microstepping Drive

5th Ed., Rev. B     01/2019

Connecting the Motor

W

arning

:  When connecting a step motor to the 

Sure

Step™ STP-DRV-4035 

microstepping drive, be sure that the motor power supply is switched off. When using 
a motor not supplied by 

a

utomation

D

irect

, secure any unused motor leads so that they 

can’t short out to anything. Never disconnect the motor while the drive is powered up. 
Never connect motor leads to ground or to a power supply. (See the Typical Wiring 
Diagram shown on page 2-4 of this chapter for the step motor lead color code of 

a

utomation

D

irect

 supplied motors.)

You must now decide how to connect 
your stepping motor to the SureStep

TM

 

STP-DRV-4035 microstepping drive.

Four Lead Motors

Four lead motors can only be connected 
one way. Please follow the wiring 
diagram shown to the right.

Note: All 

A

utomAtion

D

irect

 

Sure

Step™ 

motors are four lead bipolar step motors.

Six Lead Motors

Six lead motors can be connected in series or center tap. In series mode, motors 
produce more torque at low speeds, but cannot run as fast as in the center tap 
configuration. In series operation, the motor should be operated at 30% less than 
rated current to prevent overheating.  Wiring diagrams for both connection methods 
are shown below. 

NC

 means not connected to anything.

Note: Be aware that step motor wire lead colors vary from one manufacturer to another.

A+

A–

B+

B–

4

lead

motor

Red

White

Green

Black

4 Leads

A+

A–

NC

B+

B–

NC

6

lead

motor

Red Black

Red/ 

Wht

Green

Grn/Wht

White

6 Leads Series Connected

A+

A–

NC

B+

B–

NC

6

lead

motor

Grn/Wht

White

Green

Red

Red/ 

Wht

Black

6 Leads Center Tap Connected

Summary of Contents for STP-DRV-4035

Page 1: ...Connection and Adjustment Locations 3 4 Connecting the Motor 3 5 Connecting the Power Supply 3 6 Connecting the Logic 3 7 Using Logic That is Not 5 volt TTL Level 3 9 The Enable Input 3 9 Setting Phas...

Page 2: ...ettings Optically isolated step direction and enable inputs Half 1 5 1 10 1 50 step switch selectable Automatic 50 idle current reduction can be switched off Block Diagram Optical Isolation Step V V S...

Page 3: ...Direction Signal Needs to change at least 2 microseconds before a step pulse is sent CW and CCW are viewed from the end opposite the drive end of the motor looking out of the shaft Enable Signal Logi...

Page 4: ...ctor STEP DIR EN Mounting Hole 1 of 6 Power Connector Motor Connector Switches for Selecting Current Step Resolution Current Reduction and Self Test Power On LED VDC STP DRV 4035 Step Motor Power Supp...

Page 5: ...P DRV 4035 microstepping drive Four Lead Motors Four lead motors can only be connected one way Please follow the wiring diagram shown to the right Note All AutomationDirect SureStep motors are four le...

Page 6: ...d information about choosing a different power supply please read the section titled Choosing a Power Supply in Chapter 7 SureStep System Power Supplies If your power supply does not have a fuse on th...

Page 7: ...into the drive signals a logic state to the phototransistors that are wired to the brains of the drive A schematic diagram input circuit is shown to the right You will need to supply a source of step...

Page 8: ...C N C Connecting to an Indexer with Sourcing Outputs Connecting to an Indexer with Sourcing Outputs COM DIR DIR DIR STEP STEP STEP Indexer with Sourcing Outputs STP DRV 4035 Drive EN EN N C N C Connec...

Page 9: ...e step position even when the amplifiers are disabled However the motor may move slightly when the current is removed depending on the exact motor and load characteristics Note If you have no need to...

Page 10: ...d 1 6 Each switch controls the amount of current in amperes A that its label indicates in addition to the minimum current value of 0 4 Amps There is always a base current of 0 4 Amps even with all fiv...

Page 11: ...PHASE 0 1 0 2 0 4 0 8 1 6 2 1 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 2 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 3 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 4 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 5 AMPS PHASE 0 1 0 2 0 4 0 8 1...

Page 12: ...ooth motion microstep drives can be used to provide motion in convenient units When the drive is set to 2 000 steps rev 1 10 step and used with a 5 pitch lead screw you get 0001 inches step Setting th...

Page 13: ...ch below Sliding the switch away from the 50 IDLE label disables the reduction feature Self Test The SureStep drive includes a self test feature This is used for trouble shooting If you are unsure abo...

Page 14: ...nk To operate the drive continuously at maximum power you must properly mount it on a heat sinking surface with a thermal constant of no more than 4 C Watt Often the metal enclosure of your system wil...

Page 15: ...15 Chapter 3 SureStepTM STP DRV 4035 Microstepping Drive 5th Ed Rev B 01 2019 Dimensions 3 00 76 2 0 125 3 2 4 00 101 6 2 50 63 5 3 75 95 3 3 70 94 0 1 50 38 1 0 875 22 2 0 15 3 8 0 25 6 4 0 25 6 4 D...

Page 16: ...Chapter 3 SureStepTM STP DRV 4035 Microstepping Drive SureStepTM Stepping Systems User Manual 3 16 5th Ed Rev B 01 2019 BLANK PAGE...

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