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Sure

Step

TM

 Stepping Systems User Manual

3–7

Chapter 3: 

Sure

Step

TM

 STP-DRV-4035 Microstepping Drive

5th Ed., Rev. B     01/2019

Further information about braking accessories and regeneration clamping can 
be found in Appendix A and the STP-DRVA-RC-050 REGENERATION CLAMP 
datasheet.

Connecting the Logic

The  SureStep drive contains optical 
isolation circuitry to prevent the electrical 
noise inherent in switching amplifiers 
from interfering with your circuits. Optical 
isolation is accomplished by powering 
the motor driver from a different supply 
source than your control circuits. There 
is no electrical connection between the 
two; signal communication is achieved 
by infrared light. When your circuit turns 
on or turns off, an infrared LED (built 
into the drive), signals a logic state to the 
phototransistors that are wired to the brains 
of the drive. A schematic diagram input 
circuit is shown to the right.
You will need to supply a source of step pulses to the drive at the STEP+ and STEP– 
terminals and a direction signal at the DIR+ and DIR– terminals, if bidirectional 
rotation is required. You will also need to determine if the 

ENABLE

 input terminals 

will be used in your application. Operation, voltage levels and wiring on the  

ENABLE

 terminals is the same as the 

STEP

 and 

DIRECTION

 terminals. The EN+ 

and EN– terminal can be left not connected if the enable function is not required.
All logic inputs can be controlled by a DC output signal that is either sinking (NPN), 
sourcing (PNP), or differential.
On the next couple of pages are examples for connecting various forms of outputs 
from both indexers and PLCs.

Internal to the

STP-DRV-4035

Drive Input Circuit

220 ohms

220 ohms

STEP+

STEP–

Summary of Contents for STP-DRV-4035

Page 1: ...Connection and Adjustment Locations 3 4 Connecting the Motor 3 5 Connecting the Power Supply 3 6 Connecting the Logic 3 7 Using Logic That is Not 5 volt TTL Level 3 9 The Enable Input 3 9 Setting Phas...

Page 2: ...ettings Optically isolated step direction and enable inputs Half 1 5 1 10 1 50 step switch selectable Automatic 50 idle current reduction can be switched off Block Diagram Optical Isolation Step V V S...

Page 3: ...Direction Signal Needs to change at least 2 microseconds before a step pulse is sent CW and CCW are viewed from the end opposite the drive end of the motor looking out of the shaft Enable Signal Logi...

Page 4: ...ctor STEP DIR EN Mounting Hole 1 of 6 Power Connector Motor Connector Switches for Selecting Current Step Resolution Current Reduction and Self Test Power On LED VDC STP DRV 4035 Step Motor Power Supp...

Page 5: ...P DRV 4035 microstepping drive Four Lead Motors Four lead motors can only be connected one way Please follow the wiring diagram shown to the right Note All AutomationDirect SureStep motors are four le...

Page 6: ...d information about choosing a different power supply please read the section titled Choosing a Power Supply in Chapter 7 SureStep System Power Supplies If your power supply does not have a fuse on th...

Page 7: ...into the drive signals a logic state to the phototransistors that are wired to the brains of the drive A schematic diagram input circuit is shown to the right You will need to supply a source of step...

Page 8: ...C N C Connecting to an Indexer with Sourcing Outputs Connecting to an Indexer with Sourcing Outputs COM DIR DIR DIR STEP STEP STEP Indexer with Sourcing Outputs STP DRV 4035 Drive EN EN N C N C Connec...

Page 9: ...e step position even when the amplifiers are disabled However the motor may move slightly when the current is removed depending on the exact motor and load characteristics Note If you have no need to...

Page 10: ...d 1 6 Each switch controls the amount of current in amperes A that its label indicates in addition to the minimum current value of 0 4 Amps There is always a base current of 0 4 Amps even with all fiv...

Page 11: ...PHASE 0 1 0 2 0 4 0 8 1 6 2 1 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 2 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 3 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 4 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 5 AMPS PHASE 0 1 0 2 0 4 0 8 1...

Page 12: ...ooth motion microstep drives can be used to provide motion in convenient units When the drive is set to 2 000 steps rev 1 10 step and used with a 5 pitch lead screw you get 0001 inches step Setting th...

Page 13: ...ch below Sliding the switch away from the 50 IDLE label disables the reduction feature Self Test The SureStep drive includes a self test feature This is used for trouble shooting If you are unsure abo...

Page 14: ...nk To operate the drive continuously at maximum power you must properly mount it on a heat sinking surface with a thermal constant of no more than 4 C Watt Often the metal enclosure of your system wil...

Page 15: ...15 Chapter 3 SureStepTM STP DRV 4035 Microstepping Drive 5th Ed Rev B 01 2019 Dimensions 3 00 76 2 0 125 3 2 4 00 101 6 2 50 63 5 3 75 95 3 3 70 94 0 1 50 38 1 0 875 22 2 0 15 3 8 0 25 6 4 0 25 6 4 D...

Page 16: ...Chapter 3 SureStepTM STP DRV 4035 Microstepping Drive SureStepTM Stepping Systems User Manual 3 16 5th Ed Rev B 01 2019 BLANK PAGE...

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