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DOC 0004-SP

 

1

Revision 06/18/14

OPERATOR’S MANUAL 

FOR LOW PROFILE

12,000 RPM 5 in. (127 mm) and 6 in. (150 mm)

RANDOM ORBITAL SANDERS

Manufacturer/Supplier

DIXON ENTERPRISES, INC.

571  BIRCH STREET LAKE ELSINORE,  

CA 92530

 

Tel: 951-245-4200

 

Fax: 951-245-4299

All SurfPrep

TM

 Random Orbital Sanders are warranted for defects in materials or workmanship for one year from the 

date of delivery to the user. Combined with the SurfPrep

TM

superior quality, durability, and performance of the SurfPrep

TM

 LP. To receive any expressed or implied warranty, tool 

must be repaired by an authorized SurfPrep

TM

 Service Center. The “Service Instructions” section in this document 

is provided for use after completion of the warranty period. To receive warranty, tools must be operated under the 

conditions as described in the “Putting the Tools into Service” section of this document and be connected to an air 

supply system as shown in Figure 1. Tools that have been exposed to extreme conditions will be covered under war-

ranty at the sole discretion of SurfPrep

TM

Warranty

Please Read and Comply with:

Proper Use of Tool

1) General Industry Safety & Health Regulations, Part 1910, OSHA 2206, available from: Superintendent of Docu-

2) Safety Code for Portable Air Tools, ANSI B186.1 available from: American National Standards Institute, Inc.; 1430 

Broadway; New York, New York 10018

3) State and Local Regulations.

This sander is designed for sanding all types of materials i.e. metals, wood, stone, plastics, etc. using abrasive 

manufacturer or the manufacturer’s authorized supplier.

Do not use back-up pads that have a working speed less than 12,000 RPM free speed. Never use back-up pads 

Required Personal Safety Equipment

 

Safety Glasses 

Breathing Masks

 

Safety Gloves  

Ear Protection

Recommended Airline 

Size - Minimum

 

10 mm 

 

3/8 in

Recommended Maximum 

Hose Length

 

8 meters 

 

25 feet

Air Pressure

Maximum Working Pressure  6.2 bar   90 psig

Recommended Minimum 

   NA  

   NA

Declaration of conformity

DIXON ENTERPRISES, INC.

571 BIRCH STREET LAKE ELSINORE, CA 92530

declare on our sole responsibility that the products

Table for particular Model) to which this declaration 

relates is in conformity with the following standard(s) or other normative document(s) EN ISO 15744:2008. Following the provisions of 

89/392/EEC as amended by 91/368/EEC & 93/44/EEC 93/68/EEC Directives and consolidating Directive 2006/42/EC

 

 Place and date of issue 

Name 

Signature or equivalent marking of authorized person

Important

Read these instructions care-

fully before installing, operating, 

servicing or repairing this tool. 

Keep these instructions in a safe 

accessible location.

03.20.2013

Meri Faria

Operator Instructions

Includes – Please Read and Comply, Proper Use of Tool, 

Parts Page, Parts List, Work Stations, Putting the Tool Into 

Service, Operating Instructions and Compressor Layout, 

Back-Up Pads, Service Tools and Accessories, Overhaul 

Service Kit, Spare Part Kits, Service Instructions.

Original Instructions

Summary of Contents for LP ROS

Page 1: ...ulations This sander is designed for sanding all types of materials i e metals wood stone plastics etc using abrasive manufacturer or the manufacturer s authorized supplier Do not use back up pads tha...

Page 2: ...6 0 2 9 16 30 35 3 4 3 9 DOC 0004 SP 2 Revision 06 18 14 66 5 1 2 3 4 61 6 7 8 9 10 11 12 13 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 39 27 40 25 41 42 43 44 45 46 47 27 52 54 55...

Page 3: ...BLE ROW ANGULAR CONTACT BEARING 1 SEAL 1 19 SPA0016 SPACER 12 1 ID X 18 0 OD X0 2 THK 1 20 SPA2542 SPINDLE BEARING DUST SHIELD 1 21 SPA0017 BELLEVILLE WASFER 1 22 SPA0018 RETAINING RING 1 23 SPB0018 S...

Page 4: ...HOST OPT SPG0023 6 in SGV SWIVEL EXHAUST FITTING 3 4 in 19mm HOST OPT 61 SPG0022 5 in CV SWIVEL EXHAUST FITTING 3 4 in 19mm HOST OPT SPG0024 6 in CV SWIVEL EXHAUST FITTING 3 4 in 19mm HOST OPT 62 SPG...

Page 5: ...0 76 6 in 150 SP061334 2 12 0 96 28 209 76 0 1 99 0 69 Self Gen Vacuum 5 in 127 SP051367 2 02 0 91 28 209 84 0 2 51 0 74 6 in 150 SP061367 2 14 0 97 1 84 0 83 1 91 0 86 1 96 0 89 2 06 0 93 1 98 0 90...

Page 6: ...aximum length airline It is recommended that the tool be connected to the air supply as shown in Figure 1 Do not connect the tool to the airline system without incorpo rating an easy to reach and oper...

Page 7: ...lso reduce the chance of improper assembly Service Tools and Accessories When an SurfPrepTM LP ROS needs to be serviced we offer a tool kit to make the disassembly assembly fast and easy The Service T...

Page 8: ...rder P N SPF0028 ROS Spindle Bearing Kit Reorder P N SPA1164 Sander Spare Parts Kits Endplate Bearing Kit Reorder P N SPF0032 Speed Valve Kit Reorder P N SPF0030 Rotor Vanes and Key Kit Reorder P N SP...

Page 9: ...e out with the spindle use a small Bearing Separator to remove it Move onto step 3 If the Bearing stays in the Shaft Balancer Follow steps A D below Procedure for removal of the Bearings from the Shaf...

Page 10: ...r removal before the Retaining Ring can be removed with lock ring pliers The Speed Control will now pull straight out Remove the O ring 3 Unscrew the Inlet Bushing Assembly from the Housing Remove the...

Page 11: ...the Front End plate NOTE The Spring Pin must project 060 in 1 5 6 Endplate with the T 1B Bearing Press Tool Make sure the T 1B Press Tool is centered on the O D of the outer Assembly over the Shaft B...

Page 12: ...ndle Bearings Replace the worn or broken Bear ings See Shaft Balancer and Spindle Disassembly and Spindle Bearings AirSHIELD and Shaft Balancer As sembly Air leakage through the Speed Control and or V...

Page 13: ...SurfPrepTM Tools 571 BIRCH STREET LAKE ELSINORE CA 92530 Tel 951 245 4200 Fax 951 245 4299...

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