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3.  Install the Valve Seat, the Valve and the Valve Spring. 

Coat the threads of the Bushing Assembly with 1 or 2 

drops of Loctite® 222 or equivalent non-permanent pipe 

thread sealant. Screw the assembly into the Housing. 

Torque to 60 in/lbs (6.77 Nm.)

Press Tool Top

Press Tool Base

Dust Shield

Bearing

Washer

Spindle

T-1B

T-1A

Spacer

III.  This section is for SGV Exhaust machines:

A)  Remove the Screw, and Nut.

B)  Remove the Ø 1 in. (28 mm) Hose SGV Swivel Exhaust 

Assembly from the Housing and SGV Shroud Adapter. 

C)  Remove the Vacuum Shroud from the Housing. Move 

onto step 2.

2.  Place the Speed Control to the midway position and 

remove the Retaining Ring. NOTE: If the machine is a 

vacuum model, the vacuum exhaust must be removed 

(see Section 1 above for removal) before the Retaining 

Ring can be removed with lock ring pliers. The Speed 

Control will now pull straight out. Remove the O-ring.

3.  Unscrew the Inlet Bushing Assembly from the Housing. 

Remove the Valve Spring, Valve, Valve Seat, Valve 

Stem and O-Ring.

4.  Press out the Spring Pin from the Housing and remove 

the Throttle Lever.

ASSEMBLY INSTRUCTIONS

NOTE: All assembly must be done with clean dry parts and 

all bearings are to be pressed in place by the correct tools 

and procedures as outlined by the bearing manufacturers.

Housing Assembly:

1.  Install Throttle Lever into Housing with the Spring Pin.

2.  Lightly grease the O-ring and place it on the Speed 

Control. Install Valve Stem, O-ring (cleaned and lightly 

greased) and insert the Speed control into the Hous-

ing in the midway position. Install the Retaining Ring. 

CAUTION: Make sure the Retaining Ring is completely 

snapped into groove in the Housing.

DOC 0004-SP

 

10

Revision 06/18/14

Summary of Contents for LP ROS

Page 1: ...ulations This sander is designed for sanding all types of materials i e metals wood stone plastics etc using abrasive manufacturer or the manufacturer s authorized supplier Do not use back up pads tha...

Page 2: ...6 0 2 9 16 30 35 3 4 3 9 DOC 0004 SP 2 Revision 06 18 14 66 5 1 2 3 4 61 6 7 8 9 10 11 12 13 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 39 27 40 25 41 42 43 44 45 46 47 27 52 54 55...

Page 3: ...BLE ROW ANGULAR CONTACT BEARING 1 SEAL 1 19 SPA0016 SPACER 12 1 ID X 18 0 OD X0 2 THK 1 20 SPA2542 SPINDLE BEARING DUST SHIELD 1 21 SPA0017 BELLEVILLE WASFER 1 22 SPA0018 RETAINING RING 1 23 SPB0018 S...

Page 4: ...HOST OPT SPG0023 6 in SGV SWIVEL EXHAUST FITTING 3 4 in 19mm HOST OPT 61 SPG0022 5 in CV SWIVEL EXHAUST FITTING 3 4 in 19mm HOST OPT SPG0024 6 in CV SWIVEL EXHAUST FITTING 3 4 in 19mm HOST OPT 62 SPG...

Page 5: ...0 76 6 in 150 SP061334 2 12 0 96 28 209 76 0 1 99 0 69 Self Gen Vacuum 5 in 127 SP051367 2 02 0 91 28 209 84 0 2 51 0 74 6 in 150 SP061367 2 14 0 97 1 84 0 83 1 91 0 86 1 96 0 89 2 06 0 93 1 98 0 90...

Page 6: ...aximum length airline It is recommended that the tool be connected to the air supply as shown in Figure 1 Do not connect the tool to the airline system without incorpo rating an easy to reach and oper...

Page 7: ...lso reduce the chance of improper assembly Service Tools and Accessories When an SurfPrepTM LP ROS needs to be serviced we offer a tool kit to make the disassembly assembly fast and easy The Service T...

Page 8: ...rder P N SPF0028 ROS Spindle Bearing Kit Reorder P N SPA1164 Sander Spare Parts Kits Endplate Bearing Kit Reorder P N SPF0032 Speed Valve Kit Reorder P N SPF0030 Rotor Vanes and Key Kit Reorder P N SP...

Page 9: ...e out with the spindle use a small Bearing Separator to remove it Move onto step 3 If the Bearing stays in the Shaft Balancer Follow steps A D below Procedure for removal of the Bearings from the Shaf...

Page 10: ...r removal before the Retaining Ring can be removed with lock ring pliers The Speed Control will now pull straight out Remove the O ring 3 Unscrew the Inlet Bushing Assembly from the Housing Remove the...

Page 11: ...the Front End plate NOTE The Spring Pin must project 060 in 1 5 6 Endplate with the T 1B Bearing Press Tool Make sure the T 1B Press Tool is centered on the O D of the outer Assembly over the Shaft B...

Page 12: ...ndle Bearings Replace the worn or broken Bear ings See Shaft Balancer and Spindle Disassembly and Spindle Bearings AirSHIELD and Shaft Balancer As sembly Air leakage through the Speed Control and or V...

Page 13: ...SurfPrepTM Tools 571 BIRCH STREET LAKE ELSINORE CA 92530 Tel 951 245 4200 Fax 951 245 4299...

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