Surpass QCH-F, Operation Manual

Page 1: ...Quick Connector QCH F Plug Socket Operation Manual Before you use carefully read this manual for an appropriate handling of this product And keep this manual close at hand for quick reference if nece...

Page 2: ...ng 5 1 Unpacking 5 2 Where to Mount 5 3 Attaching Flange Mounting Procedures 6 1 Connecting Procedures 6 2 Fluid Transport 6 3 Disconnecting Procedures Inspection and Maintenance 7 1 Periodic Inspecti...

Page 3: ...tion Manual Every effort was made to ensure that all information included in Operation Manual were complete and accurate at the time of printing However if you have any point of doubt errors and omiss...

Page 4: ...ions described in this manual In particular completely understand and obey the statement of DANGER mark DANGER Indicates an imminently hazardous situation that if not avoided could result in user deat...

Page 5: ...emical fluids may result in personal injury WARNING Use the flange in the specified usage and connecting procedures Connection of flanges in the wrong usage or procedure may result in personal injury...

Page 6: ...chemical fluids may result in personal injury Connect or disconnect the connector in a cleanly place with no dust Lower tackiness caused by dust may result in personal injury due to leakage of chemica...

Page 7: ...ated efforts to improve chemical resistance leak resistance and particle reduction for higher quality allow our connectors to be applied to various type chemicals 2 Application Containers for high pur...

Page 8: ...tible with O Ring on a Valve O Ring less Kalrez O Ring Valve Type Non Valve Double Valve JIS Flange Socket Indication S Socket Connector Size 6 Compatible with 6 25A Compatible with 40A Compatible wit...

Page 9: ...onal View of Plug Sectional View of Socket Valve Plug O Ring not used for O Ring less type Spring Stopper Flange Stop ring Spring Valve Socket Flange O Ring not used for O Ring less type Spring Stoppe...

Page 10: ...e connector in the place where excessive vibration or shock can not be produced 5 3 Attaching Flange WARNING Use the flange in the specified usage and the attaching procedures Attach of flanges in the...

Page 11: ...table as below and tighten the flange Tightening Torque of Flange Nut Reference Value Flange Size Nut Tightening Torque Reference Value N m N m N m Make sure that there is no leakage from the attachin...

Page 12: ...aused by dust may result in personal injury due to leakage of chemical fluids Do not apply the connector to rotary joint or other rotary application Lower tackiness caused by the wrong application may...

Page 13: ...eturn the socket sleeve to its origin position See Fig 3 and photo Fig 3 Make sure that the socket has been securely connected to the plug See Fig 4 and photo Fig 4 Pulling the sleeve Plug Return the...

Page 14: ...pressurized not pressurized condition DANGER This is Mandatory Rule A pressurized condition may result in personal injury due to exposure of chemical fluids Connect or disconnect the connector to the...

Page 15: ...cts please call Surpass Industry As for O Ring maintenance you can replace the O Ring with new one in the following procedures If you are not confident of success in O Ring maintenance work please cal...

Page 16: ...valve can be aligned with Surface A of Plug Socket See Fig 9 10 and 11 Fig 9 Tightening Stopper Do not give a scratch on the O Ring groove of valve O Ring Detaching Jig Surpass Industry provides the...

Page 17: ...Checking Jig Use a jig for Plug Socket common use in proper size Surpass Industry provides the surface alignment checking jig in different sizes If you need the jig please select your desired jig fro...

Page 18: ...6S QCH 25AP 25AS QCH 40AP 40AS Stopper turning jig Specify the jig name connector size and plug use or socket use e g for 6P plug specify stopper turning jig for flange type 6P plug Surface alignment...

Page 19: ...in same size Tighten the stopper again so that the valve can be aligned with Face A See page 17 Flow fails to fluids Is the socket securely connected Is the pressure in tube pressurized Push the socke...

Page 20: ...td are not be liable to any direct or consequential loss damage and personal injury due to improper mounting such as single or combination with other type products and unauthorized usage such as usage...

Page 21: ...21 memo...

Page 22: ...rks of DuPont Dow Elast mers Call to Surpass Industry Co Ltd 2203 Shimooshi Gyoda shi Saitama 361 0037 Japan Tel 81 48 554 9760 Fax 81 48 554 9906 URL http www surpassindustry co jp C 2002 Surpass Ind...