POWER UNIT 6-49
CRANKCASE TO CYLINDER
1. Clean the mating surface of the cylinder and the crankcase.
2. Apply the bond to the mating surface of the crankcase as
shown.
)
99000-31140: Suzuki Bond 1207B
!
Apply the bond to the mating surface avoiding the bear-
ing with the bond.
3. Install the three dowel pins.
4. Install the crankcase (with the bearing) to the cylinder.
5. Apply the engine oil lightely to the crankcase bolts.
6. Tighten the twenty bolts by the three steps according to the
numerical order as shown.
#
Crankcase bolt:
1st step
8 mm
5 N.m (0.5 kg-m, 3.5 lb-ft)
10 mm 10 N.m (1.0 kg-m, 7.0 lb-ft)
2nd step
8 mm 20 N.m (2.0 kg-m, 14.5 lb-ft)
10 mm 40 N.m (4.0 kg-m, 29.0 lb-ft)
Final step
8 mm 25 N.m (2.5 kg-m, 18.0 lb-ft)
10 mm 50 N.m (5.0 kg-m, 36.0 lb-ft)
Apply bond to
marked area.
7
19
3
13
11
1
15
5
17
9
8
18
4
16
12
2
14
6
20
10