DRIVE TRAIN 4-31
SHIM ADJUSTMENT
BACKLASH
• Install the pinion gear assembly, removed shim(s) and new
bearing locknut. (
$
4-28)
• Tighten the bearing locknut to the specified torque. (
$
4-29)
NOTE:
At this time, it is not necessary to bend the bearing locknut col-
lar.
• Install the removed left side shim(s) and ring gear. (
$
4-32)
Measure the backlash with the dial gauge, as shown. Take
backlash readings at several places while turning the pinion
gear shaft in each direction and securely holding the ring gear. If
the backlash is not within specification, the shim must be
changed and the backlash should be re-checked until the back-
lash is within specification. Refer to the chart for the appropriate
shim thickness.
&
Backlash
Standard: 0.02 – 0.06 mm (0.0008 – 0.0024 in)
...........Without gear case cover
specification
0.08 – 0.15 mm (0.0031 – 0.0059 in)
...........Gear case cover assembled
specification
NOTE:
Adjust the backlash by referring to the chart at the right and
using the thickness of the removed shims as a guide.
Backlash
Shim adjustment
Under 0.02 mm
(0.0008 in)
Increase shim thickness
0.02 – 0.06 mm
(0.0008 – 0.0024 in)
Correct
Over 0.06 mm
(0.0024 in)
Decrease shim thickness
Part No.
Shim thickness
For right side of ring gear
( 4-34)
27327-31G00-030
0.30 mm (0.0118 in)
27327-31G00-035
0.35 mm (0.0138 in)
27327-31G00-040
0.40 mm (0.0157 in)
27327-31G00-050
0.50 mm (0.0197 in)
27327-31G00-060
0.60 mm (0.0236 in)
Summary of Contents for LT-A700X 2004
Page 25: ...2 8 PERIODIC MAINTENANCE INTAKE SIDE ...
Page 26: ...PERIODIC MAINTENANCE 2 9 EXHAUST SIDE ...
Page 46: ...PERIODIC MAINTENANCE 2 29 ...
Page 59: ...3 8 ENGINE Remove the engine from the right side ...
Page 133: ...3 82 ENGINE Pull the rope and check that the ratchet is pushed out ...
Page 155: ......
Page 263: ......
Page 301: ...7 20 COOLING AND LUBRICATION SYSTEM EXHAUST SIDE INTAKE SIDE ...
Page 302: ......
Page 312: ...CHASSIS 8 9 REAR CARRIER Remove the rear carrier 1 ...
Page 386: ......
Page 420: ...ELECTRICAL SYSTEM 9 33 HEADLIGHT INSTALLATION Head light coupler Head light R Adjusting point ...
Page 453: ...10 26 SERVICING INFORMATION Rear box Rear fender Right mud guard Left mud guard ...
Page 477: ......
Page 480: ...Prepared by September 2004 Part No 99500 46060 01E Printed in U S A 472 ...