3-34 ENGINE
• Re-finish the valve guide holes in cylinder head with the
reamer and handle.
%
09916-34580: Valve guide reamer
09916-34542: Reamer handle
#
• Cool down the new valve guides in a freezer for about one
hour and heat the cylinder head to 100 – 150 °C (212 – 302
°F) with a hot plate.
#
• Apply engine oil to the valve guide hole.
• Drive the valve guide into the hole using the valve guide
installer attachment.
%
09916-57360: Valve guide attachment.
A
IN: 14.5 mm (0.57 in)/EX: 12.5 mm (0.49 in)
NOTE:
Install the valve guide until the attachment contacts with the cyl-
inder head
1
.
#
• After installing the valve guides, re-finish their guiding bores
using the reamer.
• Clean and oil the guides after reaming.
%
09916-34550: Valve guide reamer
09916-34542: Reamer handle
NOTE:
* Be sure to cool down the cylinder head to ambient air tempera-
ture.
* Insert the reamer from the combustion chamber and always
turn the reamer handle clockwise.
When refinishing or removing the reamer from the
valve guide hole, always turn it clockwise.
Do not use a burner to heat the valve guide hole to
prevent cylinder head distortion.
Failure to oil the valve guide hole before driving the
new guide into place may result in a damaged guide or
head.
Summary of Contents for LT-A700X 2004
Page 25: ...2 8 PERIODIC MAINTENANCE INTAKE SIDE ...
Page 26: ...PERIODIC MAINTENANCE 2 9 EXHAUST SIDE ...
Page 46: ...PERIODIC MAINTENANCE 2 29 ...
Page 59: ...3 8 ENGINE Remove the engine from the right side ...
Page 133: ...3 82 ENGINE Pull the rope and check that the ratchet is pushed out ...
Page 155: ......
Page 263: ......
Page 301: ...7 20 COOLING AND LUBRICATION SYSTEM EXHAUST SIDE INTAKE SIDE ...
Page 302: ......
Page 312: ...CHASSIS 8 9 REAR CARRIER Remove the rear carrier 1 ...
Page 386: ......
Page 420: ...ELECTRICAL SYSTEM 9 33 HEADLIGHT INSTALLATION Head light coupler Head light R Adjusting point ...
Page 453: ...10 26 SERVICING INFORMATION Rear box Rear fender Right mud guard Left mud guard ...
Page 477: ......
Page 480: ...Prepared by September 2004 Part No 99500 46060 01E Printed in U S A 472 ...