Swagelok MS-PSR-110 Manual Download

Page: 9 / 12

Power Swager

➀

For a complete ordering number, add SS for 316 stainless

steel or S for steel as a prefix to the basic ordering number.

➁

To determine the correct length of hose, subtract the cut-off length for each end connection from

the overall length of the assembly. Lengths are for reference only, subject to change.

Section III

General Maintenance

■

After use, clean dies, pusher, and other swager

components with isopropyl alcohol to remove lubricant.

■

Periodically check the hoses for cuts, tears, or
bagginess in the outer cover. Replace any hose
assembly that has such damage.

■

Periodically check the oil reservoir fluid level. The oil should be
about 1 to 1 1/2 in. (25 to 38 mm) below the breather cap hole
when the machine is turned off (see Section II,

Breather Cap

Installation).

■

Periodically check the mechanical moving parts on the swager.
Replace any parts that are bent, loose, or show excessive wear.

End Connections and Pushers

End Connection

Hose

Size

Basic

Ordering Number

➀

Cut-Off

➁

Length

in.

(mm)

Pusher
Ordering
Number

Type

Size, in.

Swagelok
tube adapter

1/4 in.

1/4

-TP4-TA4

1.43

(36.3)

MS-P-TA4

-TP4-TA6

MS-P-4TA6

3/8

-TP6-TA6

1.50

(38.1)

MS-P-TA6

1/2 in.

1/2

-TP8-TA8

1.79

(45.5)

MS-P-SLTA8

-TP8-TA10

MS-P-8TA10

3/4 in.

3/4

-TP12-TA12

1.89

(48.0)

MS-P-TA12

1 in.

-TP16-TA16

2.18

(55.4)

MS-P-TA16

6 mm

1/4

-TP4-TM6

1.43

(36.3)

MS-P-TA4

-TP4-TM8

MS-P-4TM8

10 mm

3/8

-TP6-TM10

1.50

(38.1)

MS-P-TA6

12 mm

1/2

-TP8-TM12

1.79

(45.5)

MS-P-SLTA8

Swagelok
tube fitting

1/4 in.

1/4

-TP4-SL4

1.54

(39.1)

MS-P-SL4

3/8 in.

3/8

-TP6-SL6

1.63

(41.4)

MS-P-SL6

1/2 in.

1/2

-TP8-SL8

1.72

(43.7)

MS-P-SLTA8

6 mm

1/4

-TP4-SM6

1.54

(39.1)

MS-P-SL4

8 mm

-TP4-SM8

1.55

(39.4)

MS-P-4SM8

10 mm

-TP4-SM10

1.80

(45.7)

MS-P-4SM10

3/8

-TP6-SM10

1.64

(41.7)

MS-P-SL6

12 mm

1/2

-TP8-SM12

1.74

(44.2)

MS-P-SLTA8

JIC/AN 37°
female swivel

1/4 in.

1/4

-TP4-AS4

1.59

(40.4)

MS-P-AS4

3/8 in.

3/8

-TP6-AS6

1.71

(43.4)

MS-P-AS6

1/2 in.

1/2

-TP8-AS8

1.77

(45.0)

MS-P-AS8

60° male cone
female swivel
BSP/ISO parallel

1/4 in.

1/4

-TP4-BM4

1.42

(36.1)

MS-P-BM4

3/8 in.

3/8

-TP6-BM6

1.57

(39.9)

MS-P-BM6

1/2

-TP8-BM8

1.67

(42.4)

MS-P-BM8

30° female swivel
BSP/ISO/JIS
parallel

1/4 in.

1/4

-TP4-BS4

1.53

(38.9)

MS-P-BS4

3/8 in.

3/8

-TP6-BS6

1.69

(42.9)

MS-P-BS6

1/2 in.

1/2

-TP8-BS8

1.81

(46.0)

MS-P-BS8

Universal metric
female swivel

14 mm

1/4

-TP4-MC14

1.35

(34.3)

MS-P-MC14

18 mm

3/8

-TP6-MC18

1.46

(37.1)

MS-P-MC18

22 mm

1/2

-TP8-MC22

1.52

(38.6)

MS-P-MC22

Male NPT

1/4 in.

1/4

-TP4-PM4

1.25

(31.8)

MS-P-PM4

3/8

-TP6-PM4

1.34

(34.0)

MS-P-PM6

3/8 in.

-TP6-PM6

1/2 in.

1/2

-TP8-PM8

1.53

(38.9)

MS-P-PM8

Male BSP/ISO
tapered (RT)

1/4 in.

1/4

-TP4-MT4

1.25

(31.8)

MS-P-PM4

3/8 in.

3/8

-TP6-MT6

1.34

(34.0)

MS-P-PM6

1/2 in.

1/2

-TP8-MT8

1.53

(38.9)

MS-P-PM8

fractional

metric

fractional

metric

3/8 in.

5/8 in.

8 mm

Male BSP/ISO
parallel (RS)

1/4 in.

1/4

-TP4-MS4

1.50

(38.1)

MS-P-MS4

3/8 in.

3/8

-TP6-MS6

1.38

(35.1)

MS-P-MS6

1/2 in.

1/2

-TP8-MS8

1.44

(36.6)

MS-P-MS8

1/2 in.

30°

37°

60°

Summary of Contents for MS-PSR-110

Page 1: ...information necessary for the proper operation of the Swagelok power swager and assembly of thermoplastic hose products The manual must be read and understood by the person s responsible for the setup and the use of this equipment Model MS PSR 110 110V Single Phase 60 Hz www swagelok com ...

Page 2: ...adjacent parts will increase during normal use The temperature increase may be excessive if proper maintenance is not performed Operator s Safety Summary READ AND UNDERSTAND THIS MANUAL BEFORE USING POWER SWAGER This device is electrically powered and must be operated in a safe environment to avoid risk of fire explosion or electric shock Table of Contents Overview 3 Operating Instructions for Swa...

Page 3: ...3 453C 22014 453C 22015 453C 22016 453C 22047 453C 22036 453C 22037 453C 23004 453C 23005 453C 23006 Die bowl Angle iron supports Frame consists of top bar guide bars pusher block angle iron supports and die bowl No Description Part No 11 12 13 14 15 16 17 18 19 20 21 22 Die detent pins Pal nut Spring plunger Reservoir replacement kit Switch toggle on off Hydraulic cylinder 453C 00012 Decal oil sp...

Page 4: ... E F G H I J K L Bolt hex 1 4 24 UNC 1 75 long Nut hex 1 4 UNC Lock washer 1 4 in Bolt hex 5 16 18 UNC 2 00 long Bolt hex 5 16 18 UNC 1 50 long Nut hex 5 16 18 UNC Lock washer 5 16 in Washer flat 5 16 in Washer star 5 16 in Bolt hex 1 2 13 UNC 2 00 long Socket head cap screw 5 16 18 UNC 1 00 long Lock washer 1 2 in Pusher block ...

Page 5: ...the dies 7 Loosen the thumb screw on the trip rod collar 8 Allow the trip rod collar and trip rod to descend to the low est position 9 Tighten the thumb screw 10 Remove the hose and connection 11 Run the swager a full cycle to make sure the trip rod prop erly releases the valve handle The swager is now ready for use Note Different sizes and types of hose and end connections may require additional ...

Page 6: ...e lifting fingers 2 Push each die lifting finger assembly down as far as the bolt holes will allow 3 Turn on the swager 4 Pull the valve handle until the pusher bottoms on the dies leaving the pusher in contact with the dies 5 Retighten the bolts Adjustment of Eccentric Guide Bushings This adjustment is made at the factory However the eccentric guide bushings may be readjusted if the dies are catc...

Page 7: ...in the chart contact your Swagelok sales representative 3 Secure the pusher in the swager Die Set and Fitting Lubrication Before the initial swage apply a light coat of lubricant to the die halves Note The suggested lubricant is MS TP LUBE Hose Size in Die Set Number 1 4 MS 7R8R 4 3 8 MS 7R8R 6 1 2 MS 7R8R 8 3 4 MS 8R 12 1 MS 8R 16 1 MS 7P 16 Caution Each die set consists of two matching halves ea...

Page 8: ...way from all moving parts Manual Valve Handle Operation 1 Pull the control handle to start the swaging process Note The pusher block will move downward 2 Release the control handle to stop the swaging process 3 Push the handle to return the swager to the full up posi tion Note The trip latch if adjusted properly will automati cally disengage the swager 4 Turn on the swager 5 Cycle the swager once ...

Page 9: ... 3 MS P TA4 TP4 TM8 MS P 4TM8 10 mm 3 8 TP6 TM10 1 50 38 1 MS P TA6 12 mm 1 2 TP8 TM12 1 79 45 5 MS P SLTA8 Swagelok tube fitting 1 4 in 1 4 TP4 SL4 1 54 39 1 MS P SL4 3 8 in 3 8 TP6 SL6 1 63 41 4 MS P SL6 1 2 in 1 2 TP8 SL8 1 72 43 7 MS P SLTA8 6 mm 1 4 TP4 SM6 1 54 39 1 MS P SL4 8 mm TP4 SM8 1 55 39 4 MS P 4SM8 10 mm TP4 SM10 1 80 45 7 MS P 4SM10 3 8 TP6 SM10 1 64 41 7 MS P SL6 12 mm 1 2 TP8 SM1...

Page 10: ...e bushings and the swager frame during the full swaging cycle Solution See Section I of this manual for adjustment instructions to obtain proper clearance as shown to the right Caution Before performing any adjustments make sure the power is turned off and properly locked out Condition The dies have vertical wear lines that appear as scratches Wear lines can be felt on the finish of the swaged fit...

Page 11: ...Power Swager 11 ...

Page 12: ... The Swagelok power swager is designed expressly for swaging Swagelok end connections and hose using the appropriate Swagelok dies and pushers Swagelok Company cannot be responsible for property damage or personal injury that may result from swaging other brands of end connections and hose nor from the intentional misuse of the swager ...

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