background image

 

 

8

 

 

 

VI. Trouble shooting 

 

Tr oubl es 

Possi bl e Causes  

Act i on  

Chec k  Repai r  

Renew  

On 

Runni n g 

Pr essur e 

cannot  be 

r ai sed 

pr oper l y   

 

Co mpr essi o n r i n g i s  w or n -out  

 

V  

V  

C yl i nder  i s w or n -out  

 

V  

V  

Val ve ass y.  Or   gas ket s  l eaki n g 

 

V  

V  

Dr ai n  val ve l ea ki n g 

 

V  

V  

Int a ke ai r  f i l t er  i s bl oc ked  

 

V  

V  

Pi pe l ea ki n g 

 

V  

V  

Def ect i ve  pr essur e  gau ge  

 

 

V  

Sol enoi d  val ve l ea ki n g 

 

V  

V  

Saf et y  val ve l ea ki n g 

 

V  

V  

Abnor mal  

pr essur e 

Def ect i ve  pr essur e  gau ge  

 

 

V  

Pr essur e swi t ch  wor ke d 

i mpr oper l y 

 

V  

V  

Def ect i ve  sol enoi d  val ve  

 

V  

V  

Abnor mal  

noi se 

Pi st on r i n g i s w or n -ou t  

 

V  

V  

Def ect i ve   val ve ass y.  

 

V  

V  

Fi xi ng bol t s l oose  

V  

V  

 

Ai r  Fi l t er  l oose  

V  

V  

 

 

Abnor mal  

vi br at i on  

Connect i n g r od   vi br at i on 

 

V  

V  

Def ect i ve  bear i n g 

 

V  

V  

Cr an kshaf t  l oose  

 

V  

V  

Fi xi ng bol t s l oose  

V  

V  

 

Une ven f o undat i on f l o or  

V  

V  

 

Def ect i ve  ant i -vi br at i on pads  

V  

V  

 

 

Summary of Contents for DRS SERIES

Page 1: ...DRS SERIES OIL LESS AIR COMPRESSOR OPERATION MANUAL...

Page 2: ...h parts not manufactured by Tong Cheng serviced by unauthorized personnel or where recommended maintenance procedures have not been followed the warranty will be waived automatically This compressor i...

Page 3: ...escription function 4 III Installation and precautions 5 IV Operation 6 V Maintenance 6 VI Trouble shooting 8 APPENDIX I Air compressor configuration 10 APPENDIX II Electric circuit diagram 11 APPENDI...

Page 4: ...tor inside 1 5 Air discharge tube is made of stainless steel 2 Components of control system 2 1 Reliable components pressure switch check valve pressure gauge solenoid safety valve 3 Air tank 3 1 Inne...

Page 5: ...2 Tank pressure gauge Indicate air tank pressure 3 Safety valve Tank over pressure protection 9 Air tank Store compressed air 4 Quick Coupling Discharge outlet 10 Electric cord plug Ensure correct vol...

Page 6: ...supply should be fixed firmly to avoid any disconnection and break down 3 Protection points 3 1 The unit is equipped with pressure switch to avoid pressure too high when air tank pressure reaches to t...

Page 7: ...r pressure rises normally 2 2 Check if loading current of motor remains in standard level 2 3 Check if all safety device work properly by hand 2 4 Never touch cover under operation Stay away from high...

Page 8: ...month 300 hours 2 Periodically maintenance Item Weekly Monthly Yearly 2 Year Air tank drain valve Check and clean inlet air filter element Check and clean the ventilation area of the unit Check pressu...

Page 9: ...V Defective pressure gauge V Solenoid valve leaking V V Safety valve leaking V V Abnormal pressure Defective pressure gauge V Pressure switch worked improperly V V Defective solenoid valve V V Abnorm...

Page 10: ...g broken V V Fault motor V V Connecting rod loose V V Crankshaft loose V V Unable to start Motor fail to start Low voltage V V Capacitor broken V V Electric wiring is loose V V Motor current protector...

Page 11: ...iver Description NO NO 8 9 10 5 Drain valve assembly Check valve assembly 6 7 Pressure gauge Cable with plug Pressure switch 11 Hose 12 Solenoid valve 13 Anti vibration pads Description 1 13 4 14 8 9...

Page 12: ...11 APPENDIX II Electric circuit diagram Symbol Description P S SV Pressure switch Solenoid valve MC Compressor motor C Motor capacitor Over heat protector F PE Earth wire L1 L2 Electric cord...

Page 13: ...olenoid valve Motor Description Symbol SV PG 1 CV Air tank Check valve AT PS Ssfety valve Pressure switch DV BV PR Description PG 2 QC Pressure regulator Pressure gauge Outlet Quick coupling M SOL SF...

Page 14: ...TONG CHENG IRON WORKS CO LTD No 16 Ta Chin St Sec 2 Taichung Taiwan Tel 886 4 22612135 Fax 886 4 22628246 Web site www swanair com tw E mail swantc swanair com tw M01865H300E A...

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