swaploader SL-240, Parts And Operation Manual

Page 1: ...Model SL 240 Parts and Operations Manual Hoist Serial Number ____________________ ...

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Page 3: ...52H06 REV B SL 240 DECAL ASSEMBLY OUTER TUBE ASS Y REF 51H76 1 10 8 1 5 10 ON DASHBOARD 6 10 OUTER TUBE ASS Y REF 51H76 12 2 8 12 2 10 9 5 3 4 11 ON VISOR 7 ...

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Page 5: ...Optional Rear Roller Spacing Adjustment IV MAINTENANCE Weekly Service 50 Operations Monthly Service 200 Operations Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List IV MAINTENANCE cont d Mast Lock Safety Latch Inspection Adjustment Instructions Pressure Check Instructions Outer Tube Clamp Inspection ...

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Page 7: ...INTRODUCTION ...

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Page 9: ...bility of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give you prompt efficient service when you order parts It pays to rely on an authorized SwapLoader Distributor for your service needs For the location of the Distributor nearest you contact SwapLoader NOTE It is ...

Page 10: ...y SwapLoader U S A Ltd SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form Upon evaluation of the returned parts once w...

Page 11: ...or with the hook to the rear 4 Do not exceed 1 500 Engine RPM when operating the Power Take Off P T O Never leave the P T O in gear while transporting 5 The hoist must be used with containers that properly fit the hook and rear holddowns The container specifications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs are needed Perform pe...

Page 12: ...is the responsibility of the owner and or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and or Truck Chassis 10 Keep away from overhead power lines Serious injury or death can result from contact with electrical lines Use care when operating hoist near electrical lines to avoid contact 11 Avoid contact with high pressu...

Page 13: ...CIFICATIONS 4 ONE 90P10 HYDRAULIC OIL FLAMMABLE 5 2 90P11 HOIST FALLING 6 ONE 90P13 SAFETY INSTRUCTIONS 7 ONE 90P18 RELIEF VALVE 8 ONE 90P52 PROP DECAL 9 ONE 90P78 HIGH PRESSURE FLUID The following is a list of all the Swaploader Safety Decals and their part numbers Please use when reordering replacement decals 90P07 OPERATIONS SERVICE MANUAL WARNING ...

Page 14: ...INTRODUCTION 1 6 09 2009 90P08 HOIST BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P13 SWAPLOADER SAFETY INSTRUCTIONS 90P18 RELIEF VALVE ...

Page 15: ...INTRODUCTION 1 7 09 2009 90P52 PROP DECAL OPTIONAL 90P78 HIGH PRESSURE FLUID ...

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Page 17: ...INSTALLATION ...

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Page 19: ... installation of the SwapLoader on a truck chassis will generally follow these steps 1 Install hoist assembly onto truck chassis 2 Mount the hydraulic control valve to the hoist and install the hydraulic plumbing from the control valve to the hydraulic cylinders Then install the control levers in the cab and route the control cables to the hydraulic control value assembly 3 Install the hydraulic t...

Page 20: ...him bars need to be added to ensure a flat surface on which to support hoist The truck chassis should meet the following minimum specifications See Figures A B RBM for each channel 900 000 in lb Total RBM 1 800 000 in lb Minimum clear frame rail for mounting 182 See Fig A Front Axle Cap 12 000 lb Min Total Rear Axle Capacity 20 000 lb Min CA Dim 130 to 144 144 preferred CT Dim 120 to 132 132 prefe...

Page 21: ...nal weight distribution with regard to the bridge code when positioning the hoist 2 There are two types of mount brackets used on the Model SL 240 hoist as indicated in Figure C or Drawing No 52H34 They are the front mount brackets Pt No 60H60 and the rear mount brackets Pt No 60H61 Locate the mount brackets on the side of the hoist as indicated in Figure B These dimensions are flexible because of...

Page 22: ...tepped channels etc Note Prior to any welding consult the truck manufacturer for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be connected as close as possible to the part being welded to avoid the possibility of arching across bearings gears etc Note The hoist main frame is made from high strength low all...

Page 23: ...SL 240 INS 2 5 05 2020 ...

Page 24: ...ubing should be supported by the clamp assemblies that are provided in the Loose Parts Box See Drawing 52H34 4 Determine the best location in the cab for the control levers Pt No 20P08 The location should be such that the controls can be easily reached while operating the truck A control lever console Pt No 20P09 is provided to facilitate the mounting of the control levers 5 Assemble and install t...

Page 25: ...SL 240 INS 2 7 05 2020 ...

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Page 27: ...supplied are 84 inches long Your particular mounting may require different length control cables which can be purchased locally or through Swaploader Take proper care when routing the control cables as a good cable path is essential for a proper operating system Keep bends in the cable path to a minimum and be as generous as possible Under no circumstances should any bend be tighter than an 8 radi...

Page 28: ...hreaded Rod until it bottoms against Clevis Align Clevis so it will mate with Spool Terminal Eye and secure Jam Nut against Clevis 4 Slide the Clevis onto Terminal Eye on spool and align the holes Insert Clevis Pin through yoke and Terminal Eye holes and secure Clevis Pin with Retaining Ring 5 Now with the Cable attached to the valve and control head turn the Flange Adapter Flange Sleeve Assembly ...

Page 29: ...ing should be supported by the clamp assemblies that are provided in the Loose Parts Box See Drawing 52H34 4 Determine the best location in the cab for the control handle assembly Pt No 20P72 The location should be such that the controls can be easily reached while operating the truck A control handle console Pt No 51H27 is provided to facilitate the mounting of the control handles See diagram bel...

Page 30: ...SL 240 INS 2 12 05 2020 90H61 REV B SL 220 222 240 2418 AIR CONTROL ASS Y 2 SECTION 2 2 TYP 3 CONTROL JIB 1 HOIST CONTROL 1 5 5 4 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Page 31: ...SL 240 INS 2 13 05 2020 ...

Page 32: ...ted on the right hand side or behind the cab if necessary which means longer hoses may be required 2 Drill four 4 holes for 1 2 inch diameter bolts provided in the mount angle of the hydraulic tank two per angle and the frame rails of the truck chassis Mount the hydraulic tank and install the hydraulic filter Install the hydraulic return hose and the hose barb fitting between the filter and the co...

Page 33: ...Specifications 7 8 13T 16 32 D P Hydraulic Pump Rotation L H As provided See Note 2 The hydraulic pump rotation can be reversed to R H by a qualified hydraulic technician or it can be sourced through Swaploader NOTE 1 P T O torque and power requirements are based on the unit operating at main relief pressure Normal operating pressure will be less NOTE 2 P T O output rotation will need to be R H cl...

Page 34: ...plication The table below lists the SwapLoader part number for both left and right hand rotation pumps for the SL 518 hoist model MODEL L H Rotation Pump R H Rotation Pump SL 240 20P24 20P43 HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must consider the path that oil takes through the pump Oil enters the pump through the inlet suction port travels around the o...

Page 35: ... hose to control valve inlet and route to the pump the same as the suction line This hose is provided with only one fitting so the hose can be shortened to appropriate length Remove the hose and shorten as required After the hose has been shortened lubricate the insert threads of the fitting and the I D of the hose Measure 1 3 16 inches from the end of the hose and mark the hose for the socket dep...

Page 36: ...SL 240 INS 2 18 05 2020 ...

Page 37: ...he factory but some seepage may have occurred during shipping and installation Refill the hydraulic tank if needed during this sequence and do not let the pump run without oil 4 Check for leaks and tighten fittings as necessary 5 Verify the movement of the control levers corresponds to the movement of the cylinders per the figure below 6 Install all safety decals and product decals per Drawing No ...

Page 38: ...ill actually be used with the SwapLoader hoist and verify the following Outside dimensions of the long sills match the guiding rollers on the hoist The front hook dimensions are correct for the hoist The rear hold downs of the container latch into the hold downs on the hoist Check for any interference between the container and any part of the hoist i e Hydraulic tank hydraulic tubing or hose hydra...

Page 39: ...c Over Hyd Valve SERVICE PARTS SL 240 ITEM PART QTY DESCRIPTION 1 13P36 1 Hose Assy 83 5 08 08FJ 08FJ45 2 13P37 1 Hose Assy 86 08 08FJ 08FJ45 3 13P40 1 Hose Assy 28 08 08FJ 08FJ 4 13P41 1 Hose Assy 33 08 08FJ 08FJ 5 22P82 1 Solenoid Operated Valve Motor Spool 6 22P83 1 Solenoid Operated Valve Cyl Spool 7 22P84 1 Dump Valve 8 22P88 1 Relief Valve Cartridge 2800 NOTE The figures below do not necessa...

Page 40: ...harness from valve into the truck cab Determine the best location in the cab for the control box location and install with mounting screws included The location should be such that the controls can be easily reached while operating the truck ...

Page 41: ...SL 240 INS 2 23 05 2020 ...

Page 42: ...SL 240 INS 2 24 05 2020 ...

Page 43: ...SL 240 INS 2 25 05 2020 ...

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Page 46: ...ions Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Figure 2 Once the length has been determined for the vertical channels weld them to the bottom of the truck frame See additional notes on next page 4 Center the bump...

Page 47: ...7 14 1 4 14 13 1 2 16 1 2 18 22 5 8 12 1 4 14 1 2 14 15 3 4 13 12 3 4 12 15 20 5 8 11 13 12 3 4 14 1 4 11 3 4 18 5 8 9 3 4 11 3 4 11 1 2 Additional Notes 1 Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the p...

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Page 50: ...3 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Figure 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on the next page 4 Center the bumper weldment Part No 52H12 wi...

Page 51: ... 27 22 5 8 18 1 2 21 20 1 2 23 3 4 20 1 2 20 19 3 4 22 3 4 20 5 8 17 1 4 19 1 2 1 1 4 22 1 4 19 1 4 18 5 8 16 18 1 4 18 Dimensions assume 6 tall longsills For 8 tall longsills add 2 1 4 to the dimension shown Additional Notes 1 Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead fr...

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Page 54: ...e folding bumper will need to be used in conjunction with the Roller Assembly Part No 10H90 and Roller Mount Brackets Assembly Part No 10H90 for the container to function properly 2 Locate the best position for the support bars between the cross members Fabricate four support bars out of 4 x 1 bar cut to the length needed to fit between the cross members See Figure 3 Figure 3 shows a width dimensi...

Page 55: ...51H46 BUMPER TUBE WDMT 47 83 3 2 62H84 PIVOT ARM 24 79 4 2 62H85 SLIDE ARM 10 67 5 8 62H86 BUSHING 0 39 6 4 62H87 FRONT BRACKET 4 45 7 4 62H88 REAR BRACKET 3 16 8 8 01P15 3 4 10 x 3 HHCS 0 56 9 8 00P72 3 4 10 LOCKING HEX NUT 0 20 10 16 00774 Ø3 4 FLAT WASHER 0 05 TOTAL 177 53 Additional Notes 1 Prior to any welding consult the truck manufacture for any special precautions that may need to be taken...

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Page 58: ...ated more than 24 from the extreme rear of the vehicle including truck bodies See Figure 1 2 Position drop down bumper on the longsills of the sub frame See Figure 2 3 The mount brackets Part No 51H17 need to be positioned correctly to allow for sufficient room for bumper cradles part no 51H19 See Figure 2 Weld mount brackets onto the longsills of the sub frame 3 Position bumper cradles Part No 51...

Page 59: ...rfere with the loading and unloading of truck bodies MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 51H12 LONG PIVOT ARM R H 16 08 2 1 51H13 LONG PIVOT ARM L H 16 08 3 1 51H14 SHORT PIVOT ARM R H 8 89 4 1 51H15 SHORT PIVOT ARM L H 8 89 5 1 51H16 BUMPER TUBE 113 05 6 2 51H17 MOUNT BRACKET 19 94 7 4 51H18 BUMPER PIN 1 12 8 2 51H19 BUMPER CRADLE 1 64 9 2 51H20 BUMPER ROLLER 27 07 10 6 01P06 ...

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Page 62: ...n 2 3 8 of the truck frame edge see Figure 1 Drill Ø21 32 mount holes through cab guard channels 4 Mark mounting holes through the cab guard weldment onto truck frame Remove cab guard weldment and drill Ø2132 holes in truck frame 5 Attach cab guard weldment to truck frame using fasteners provided see Figure 2 MATERIAL LIST ITEM QTY P N DESC WT lb PER EA 1 1 50H95 CAB GUARD WDMT 295 36 2 4 00P69 5 ...

Page 63: ...wing 90H85 7 Remove the 1 1 4 NPT plug from the hydraulic tank Install hydraulic fittings 12P20 12P92 as shown and tighten See drawing 90H85 8 Install the two 90 degree hydraulic fitting Part No 12P69 into the hydraulic valve on the 12H01 C V S sub assembly and tighten See drawing 90H85 9 Attach the hydraulic hose Part No 13P02 between the C V S hydraulic valve and swivel tee hydraulic fitting Par...

Page 64: ...efill hydraulic tank to proper fluid level 15 Verify that the C V S is operating properly Start the truck engage the P T O and then retract the jib cylinder full stroke Next while extending the jib cylinder back out have someone push or rotate the C V S lever arm forward toward the back of the truck cab The C V S is operating properly when the jib cylinder stops extending by rotating the C V S lev...

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Page 71: ...ately 5 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldements Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis FIG 1 FIG 2 Approximately 5 48 MAX HOIST MAINFRAME REF TRUCK FRAME REF TIRE REF TRUC...

Page 72: ... NOTES Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings gears etc 6 Weld mounting plates Part No 21H37 to fender tubes Part No 21H61 7 Position fender tubes with mount ...

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Page 74: ...ough the fender bracket weldment onto the fender Remove the bracket and drill Ø7 16 holes in fender see Figure 3 5 Attach fender bracket weldments to ender using fasteners provided 6 Weld mounting plates Part No 21H37 to fender tubes Part No 21H61 7 Position fender tubes with mount plates on hoist main frame align with fender bracket weldments NOTE Fender tube length may need to be modified to fit...

Page 75: ...R 8 8 00P99 3 8 16 UNC x 4 HHCS 0 11 9 16 01P21 3 8 16 UNC x 2 1 2 HHCS 0 09 10 2 90P36 FENDER STEEL TANDEM 77 00 11 72 00771 Ø3 8 FLAT WASHER 0 05 TOTAL 228 86 Figure 3 Additional Notes 1 Prior to any welding consult the truck manufacturer for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to th...

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Page 78: ...Stub light bar weldment should be as high and as far back as possible on the truck frame to avoid interference with the bumper and fenders It may be necessary to modify the stub light bar weldment to avoid interference Drill mounting holes as required and mount using fasteners provided See Figure 3 5 Attach the tail light module to the stub light bar weldments with the fasteners provided See Figur...

Page 79: ...18 5 8 11 x 3 HHCS 0 35 7 8 00P81 8 32 x 1 RND HD SCR 8 8 00P82 8 32 HEX NUT 9 8 00P83 8 LOCK WASHER 10 1 40P32 LIC LIGHT ASSEMBLY WITHOUT HARNESS 11 REF 40P34 LICENSE LAMP HARNESS 12 REF 40P35 ID LIGHT BAR RAIL 13 REF 40P37 ID LIGHT BAR HARNESS 14 REF 40P38 JUNCTION BOX ASSEMBLY 15 REF 40P39 LIGHT KIT ASSEMBLY 23 00 16 REF 40P40 RIGHT TAIL LIGHT MODULE w HARNESS 17 REF 40P41 LEFT TAIL LIGHT MODUL...

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Page 85: ...OPERATION ...

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Page 87: ... for operation 2 Retract the jib right control lever backward Then tilt the arm backward left control lever backward 3 Make sure the work area in front of the container is clear of people and obstacles Move the truck backwards until the hook engages the curved lifting bar of the container NEVER EXTEND THE JIB to reach the proper catching height rather tilt the arm RAISE UNLOAD LOWER LOAD JIB RETRA...

Page 88: ...teer to correctly align the truck with the container Watch the container rails to see that they come to rest centered on the rear rollers Do not extend the jib during lifting 5 When the container is resting on the frame move the jib forward all the way to ensure the container is held in the body locks right control lever forward DUMPING 1 Move the jib forward right control forward to ensure that t...

Page 89: ... the container touches the ground release the brakes to free the truck for forward movement caused by the container 3 Rotate jib all the way till the container touches the ground Pull away from container and rotate jib back into the transport position WARNING 1 DON T OVER SPEED THE PUMP 1 500 RPM MAXIMUM 2 DON T DUMP MOUNT OR DISMOUNT BODIES ON UNEVEN GROUND 3 0 OPE SL 240 Oct 18 3 3 ...

Page 90: ...WARNING cont d 3 DON T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK 3 0 OPE SL 240 Oct 18 3 4 ...

Page 91: ... result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable jib 1 With the telescopic arm in the transport position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm 2 Retract the jib right control lever backward See Fig A Pg 3 1 Lock pin secur...

Page 92: ...c arm rearward until the dump cylinders are fully extended Replace lock pin and secure with hitch pin WARNING Do not remove lock pin on the adjustable jib while jib is in the 54 hook position and the telescopic arm is tilted rearward as shown Possible property damage and or personal injury may result Lock pin secured with hitch pin 3 0 OPE SL 240 Oct 18 3 6 ...

Page 93: ... possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable 1 With the telescopic arm in full load unload position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm 2 Tilt the telescopic arm toward the cab left control lever forward See Fig A Pg 3 1 Lock...

Page 94: ...ly extended in the transport position as shown replace the lock pin and secure with hitch pin WARNING Do not remove lock pin on the adjustable jib while jib is up in the 61 3 4 hook position and telescopic arm in transport position as shown Possible property damage and or personal injury may result Lock pin secured with hitch pin 3 0 OPE SL 240 Oct 18 3 8 ...

Page 95: ...8 outside width as wide spacing Subframe Longsills 40 1 2 or 41 5 8 Outside Rail Width Dimension SUBFRAME STANDARD WIDTHS HOIST STANDARD All SwapLoader hooklift hoists are made so that the rear rollers can be spaced at either the wide spacing or narrow spacing depending on the subframe design the only exception is the SL 105 which can only accommodate a wide spacing or 41 5 8 outside width Unless ...

Page 96: ... roller spacing follow these instructions 1 Loosen and remove the retaining bolts washers and roller retainer 2 Remove the roller spacer and rear roller from the hoist roller shaft 3 Place the roller spacer on first then place the rear roller back on the roller shaft 4 Replace and tighten the retaining bolts retaining washer and roller retainer WIDE TO NARROW ROLLER SPACING ADJUSTMENT To change a ...

Page 97: ...MAINTENANCE ...

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Page 99: ... lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 4 Check adjustments on mast lock safety latch mechanism Refer to the Mast Lock Inspection Adjustment Instructions on page 4 7 of the maintenance section 3 Check adjustments on jib lockout valve Refer to the Jib Lockout Valve In...

Page 100: ...SL 240 MAI 4 2 05 2020 ...

Page 101: ...ponents can occur ISO Grade 32 ISO Grade 46 Company Name Brand Name Grade Company Name Brand Name Grade Castrol BP Paradene 32AW Castrol BP Paradene 46AW CITGO A W 32 CITGO A W 46 Exxon Nuto H 32 Exxon Nuto H 46 Mobil DTE 24 DTE 13 Mobil DTE 25 DTE 15 Shell Tellus 32 Shell Tellus 46 SUNOCO Sun Vis 706 816 WR SUNOCO Sun Vis 747 821 WR HYDRAULIC FILTER ELEMENT SPECIFICATIONS INTERCHANGE CHART Elemen...

Page 102: ...3 1 2 X 30 Jib 21P65 SEAL KIT HYDRAULIC CYLINDER 20P28 HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE 20P24 HYDRAULIC PUMP GEAR 4 46 CID L H ROT Standard 20P43 HYDRAULIC PUMP GEAR 4 46 CID R H ROT Optional 20P41 SEAL KIT HYDRAULIC PUMP 20P22 HYDRAULIC FILTER 15 GPM 20P23 HYDRAULIC FILTER ELEMENT 20P64 INDICATOR GAUGE FILTER 20P25 HYDRAULIC TANK 25 GALLON 20P07 STRAINER TANK MOUNTED 25 GPM 20P96 SIGHT GA...

Page 103: ...GE 2800 PSI 21P28 HYDRAULIC VALVE 2 WAY 21P38 SEAL KIT FOR 21P28 90P71 WEAR PAD 12 Z CHANNEL 00755 3 8 LOCK WASHER 00P14 3 8 16 HEX NUT 00P68 3 8 16 x 1 1 4 FL HD SCREW SST 60H31 CLAMP LINER OUTER TUBE 00P58 3 8 16 x 1 1 2 FL HD SCREW BRASS 60H11 WEAR BLOCK JIB 00P79 3 8 16 x 3 4 FL HD SCREW BRASS ...

Page 104: ...0P26 BRONZE BEARING QTY 1 PER PIN 51H89 MAIN PIVOT PIN FOR 52H03 PIVOT JOINT SUB ASSEMBLY 50P26 BRONZE BEARING QTY 1 PER PIN 80P09 ROLLER ASSEMBLY FOR 52H03 PIVOT JOINT SUB ASSEMBLY 23H07 BRONZE BEARING QTY 1 PER ROLLER 21P63 HYD CYLINDER 6 x 54 FOR 52H04 MAINFRAME SUB ASSEMBLY SPL CYLINDER BEARINGS CONTACT SWAPLOADER ...

Page 105: ...ime when an adjustment may be required Prior to making any adjustments SwapLoader recommends that you begin with inspecting all mast lock components for damage or wear see illustrations below First inspect the adjustment tube and bolt on the jib make sure nothing is missing or bent Next inspect the release lever and connection bar on the outer tube look for any missing or bent components such as e...

Page 106: ...ted 2 Inspect the gap between the mast lock latch and the latch bar on the pivot joint Look for a clearance of approximately 1 4 if not proceed to steps 3 5 3 Loosen the jam nut on the adjustment bolt 4 Turn the adjustment bolt counter clockwise to increase the gap or clockwise to decrease the gap 5 Once the 1 4 clearance is achieved then tighten the jam nut Make sure to hold the adjustment bolt f...

Page 107: ... on the driver side of the hoist see Drawing No 52H04 in the Part List pages of the manual Visually inspect the jib lockout valve roller and the condition of the valve ramp on the hoist pivot joint without a container on the hoist see illustration on the next page this is most easily performed with the hoist back in a dismount mode If either part shows signs of wear or damage then replace or repai...

Page 108: ...into proper adjustment then tighten up the mount bracket screws PART NUMBER SPECIFICATION SwapLoader Pt No Work Port Size Spool Type Pressure Maximum Flow Rate Maximum 21P28 3 4 16 ORB SAE 8 2 Way 2 Position N C 4 600 PSI Nominal 16 GPM Nominal Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SIDE VIEW Mainframe Ref Mainframe Ref P...

Page 109: ...ost Hyd Pressure Gauge Hose Ass y Part No 22P10 PRESSURE CHECK STEPS 1 Locate the 90 male JIC 4 hydraulic adapter SWL 10P37 found on the top of the hoist hydraulic control valve see illustration below This 90 male 4 JIC hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation see the hoist parts operations manual SWL P...

Page 110: ... 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 240 should have a reading of 2 800 PSI 6 With the pressure check complete release all functions and disengage the P T O Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SWL P N 10P37 Hydraulic Adapter Hyd Control Valve Ass y MP MJIC 90 4 4 PRESSURE...

Page 111: ...re gauge to the hydraulic control valve see illustration below 3 Start the truck 4 Push the lift dump circuit lever left until the lift dump cylinder bottoms out see illustration on the right Continue to push the lever forward until steps 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 240 should have a reading of 2 800 PSI 6 With the pressure check complete rel...

Page 112: ...y parts as needed see Drawing No 51H99 in the Parts List pages of the manual If the clamp liner and other components are found to be or have been brought up to satisfactory condition but a gap greater than 1 8 exists between the inner and outer tubes then proceed to the outer tube clamp adjustment steps below ADJUSTMENT Refer to the 100 200 series Hoist Clamp Assembly Illustration above for the fo...

Page 113: ...Alternatively the figure above is labeled showing which spool performs which function Press the button on the spool hold and then press the manual over ride button on the bottom of the valve shown in the figure to the right NOTE Make sure to press the valve spool button and manual over ride button simultaneously A Phillip s screwdriver is recommended to be used to assist in pressing in the valve s...

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Page 115: ...PARTS LIST ...

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Page 117: ...52H05 REV D SL 240 SWAPLOADER HOIST BASE ASS Y 5 3 2 4 5 3 7 4 1 1 ...

Page 118: ...52H04 REV A SL 240 MAINFRAME SUB ASSEMBLY 19 1 17 9 13 11 7 2 18 7 10 6 15 3 16 18 7 13 11 19 1 17 9 2 ...

Page 119: ...52H03 REV E SL 240 PIVOT JOINT SUB ASSEMBLY 3 2 17 15 9 9 15 10 11 9 11 10 9 12 13 1 17 9 15 13 12 1 6 7 2 3 5 16 14 17 7 52H10 DUAL BODY LOCK WDMT REF ...

Page 120: ...OUTER TUBE SUB ASSEMBLY SL 240 51H99 REV B ...

Page 121: ...13 12 1 16 CLEARANCE REF OUTER TUBE WDMT REF 14 7 8 9 4 3 10 2 2 10 WDMT REF PIVOT JOINT WDMT REF OUTER TUBE OUTER TUBE WDMT REF SEE DETAIL A A 12 15 1 5 WDMT REF PIVOT JOINT SEE DETAIL B B OPP HAND SEE DETAIL B B WDMT REF OUTER TUBE JIB WDMT REF JIB WDMT REF ...

Page 122: ...FIXED JIB SUB ASSEMBLY SL 240 52H57 ...

Page 123: ...52H34 SL 240 HOIST INSTALLATION KIT ASS Y 19 18 17 HYD CONTROL VALVE REF 6 9 10 5 12 13 8 15 16 8 15 16 4 3 HYD TANK REF 8 15 16 8 15 16 7 11 14 4 21 REF 3 ...

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Page 125: ...90H96 REV A SL 220 222 240 2 2 HYD CYL 6Ø x 54 REF HYD CYL 6Ø x 54 REF 5 5 6 3 3 11 10 1 4 9 9 7 8 12 BHD TEE UPPER ADP 4 BHD TEE LOWER ADP BHD UNION UPPER ADP BHD UNION LOWER ADP 1 1 1 1 1 13 13 13 13 ...

Page 126: ...90H97 SL 220 222 240 3 4 17 SEE NOTE 1 2 18 12 1 16 14 1 13 7 8 9 6 15 9 5 5 9 9 11 HYD CONTROL VALVE REF BHD UNION UPPER ADP BHD UNION LOWER ADP BHD TEE LOWER ADP BHD TEE UPPER ADP 10 ...

Page 127: ...90H98 SL 220 222 240 2418 HYD SUB ASS Y PUMP CIRCUIT HYD PUMP REF TANK STRAINER REF 20P07 HYD TANK REF 20P25 HYD CONTROL VALVE REF 3 4 2 1 6 1 5 SUPPLIED BY CUSTOMER ...

Page 128: ...52H06 REV B SL 240 DECAL ASSEMBLY OUTER TUBE ASS Y REF 51H76 1 10 8 1 5 10 ON DASHBOARD 6 10 OUTER TUBE ASS Y REF 51H76 12 2 8 12 2 10 9 5 3 4 11 ON VISOR 7 ...

Page 129: ...OPTIONS ...

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Page 131: ...90H61 REV B SL 220 222 240 2418 AIR CONTROL ASS Y 2 SECTION 2 2 TYP 3 CONTROL JIB 1 HOIST CONTROL 1 5 5 4 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Page 132: ... ADP PUSH ON TUBE MP 4 4 20P74 REF AIR PRESS PROTECTION VALVE BRASS ADP PUSH ON TUBE MP 4 2 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 BRASS ADP PUSH ON TUBE MP 4 2 HYD CONTROL VALVE ASS Y 20P95 REF 20P88 REF W AIR SHIFT KITS HYD ADP MP FMP 4 2 HYD ADP MP FMP 4 2 1 4 18 NPTF CONTROL HANDLE ASS Y LEAVE EXHAUST PORT OPEN ...

Page 133: ...OCK TUBE 86H98 1 7 0 00 3 8 LOCK WASHER 00755 2 8 0 14 3 8 x 2 1 2 SAFETY SNAP PIN 53586 1 9 0 04 3 8 16 UNC x 3 4 HHCS GR 8 00P03 2 10 0 08 5 8 11 UNC HEX NUT GR 8 00P24 2 11 0 02 3 8 16 UNC LOCKING HEX NUT 00P34 1 12 0 03 3 8 16 UNC x 3 4 FLT HD SCR 00P79 4 13 0 38 5 8 11 UNC x 3 1 2 BOLT GR 8 00P85 2 14 0 14 3 8 16 UNC x 4 HHCS 00P99 1 15 0 02 1 8 NPT ZERK 90P03 1 16 0 00 ADJUSTABLE JIB OPERATI...

Page 134: ...HOIST INSTALLATION KIT EHV SL 240 52H85 NOTE 1 52H06 DECAL ASSEMBLY AND 52H07 PARTS AND OPERATION MANUAL NOT SHOWN ...

Page 135: ...EHV TANK CIRCUIT SL 220 222 240 91H29 REV A ...

Page 136: ...EHV SUB ASSY PUMP CIRCUIT 200 SERIES 91H31 ...

Page 137: ...T M U S A LTD EHV VALVE HOSE CIRCUIT 200 SERIES 91H32 ...

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