swaploader SL-400, Parts And Operation Manual

Page 1: ...Model SL 400 Parts and Operations Manual Hoist Serial Number ____________________ ...

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Page 3: ...he proper mechanical operation of the unit as described in the written Parts Operations Manual provided by SwapLoader USA Ltd has been discussed with the customer CUSTOMER INFORMATION Company Name Contact Name owner Address City State Zip Phone Customer s Signature Waste Recycling Municipal Fire Dept Construction Contractor Tree Nursery Lumber Yard Landscaping Roofing Other COMPLETE SAVE TO YOUR C...

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Page 5: ...the centerline of rear axle tandem After Frame Distance from centerline of rear axle tandem to rear of hoist PTO Make PTO Model PTO Serial No PTO of Engine RPM Hyd Pump Make Hyd Pump Model Hyd Pump Serial No II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe All bolts checked for proper tightness Please include photos of the h...

Page 6: ...the inlet section of the Hydraulic Control Valve Ref Part No 10P37 fitting on Hydraulic Pump Circuit Drawing found in the Parts List section of the Hoist s Parts Operations Manual V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extende...

Page 7: ...42H07 REV A SL 400 DECAL ASSEMBLY 10 1 5 9 8 10 10 5 4 11 3 12 2 12 2 ON DASHBOARD 6 ON VISOR 7 OUTER TUBE ASS Y REF OUTER TUBE ASS Y REF 10 1 8 ...

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Page 9: ...ional IV MAINTENANCE Weekly Service 50 Operations Monthly Service 200 Operations Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List Mast Lock Safety Latch Inspection Adjustment Instructions Pressure Check Instructions V PARTS LIST Base Assembly Mainframe Subassembly Rear Pivot Subassembly Telescopic J...

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Page 11: ...INTRODUCTION ...

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Page 13: ...bility of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give you prompt efficient service when you order parts It pays to rely on an authorized SwapLoader Distributor for your service needs For the location of the Distributor nearest you contact SwapLoader NOTE It is ...

Page 14: ...y SwapLoader U S A Ltd SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form Upon evaluation of the returned parts once w...

Page 15: ...or with the hook to the rear 4 Do not exceed 1 500 Engine RPM when operating the Power Take Off P T O Never leave the P T O in gear while transporting 5 The hoist must be used with containers that properly fit the hook and rear holddowns The container specifications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs are needed Perform pe...

Page 16: ...is the responsibility of the owner and or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and or Truck Chassis 10 Keep away from overhead power lines Serious injury or death can result from contact with electrical lines Use care when operating hoist near electrical lines to avoid contact 11 Avoid contact with high pressu...

Page 17: ...CIFICATIONS 4 ONE 90P10 HYDRAULIC OIL FLAMMABLE 5 2 90P11 HOIST FALLING 6 ONE 90P13 SAFETY INSTRUCTIONS 7 ONE 90P18 RELIEF VALVE 8 ONE 90P52 PROP DECAL 9 ONE 90P78 HIGH PRESSURE FLUID The following is a list of all the Swaploader Safety Decals and their part numbers Please use when reordering replacement decals 90P07 OPERATIONS SERVICE MANUAL WARNING ...

Page 18: ...INTRODUCTION 1 6 09 2009 90P08 HOIST BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P13 SWAPLOADER SAFETY INSTRUCTIONS 90P18 RELIEF VALVE ...

Page 19: ...INTRODUCTION 1 7 09 2009 90P52 PROP DECAL OPTIONAL 90P78 HIGH PRESSURE FLUID ...

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Page 21: ...INSTALLATION ...

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Page 23: ...om the control valve to the hydraulic cylinders Then install the control levers in the cab and route the control cables to the hydraulic control value assembly 3 Install the hydraulic tank hydraulic filter and hydraulic plumbing between the hydraulic tank and the control valve assembly 4 Select and install the P T O on the truck transmission Note This can be done prior to hoist installation on the...

Page 24: ...e owner operator to ensure the completed chassis meets or exceeds all federal state and local regulations Also the hoist should not be used to lift and haul any load that exceeds the load rating of any of the individual components of the completed chassis tires axles suspension etc The clear frame dimension indicated in the picture above allows for the overall length of the hoist plus 5 inches for...

Page 25: ...r mounting the control valve assembly and the hydraulic tank You should consult the truck chassis supplier for any limitations regarding drilling mount holes in the truck chassis frame rails Typically the holes must be at least 2 from the top of the truck chassis rails Reference figure C D E Once the locations of the mount brackets have been determined use the mount brackets as a template for mark...

Page 26: ...s to the hoist mainframe as indicated on Figures C thru E You may need to modify the mount brackets or add shim plates to allow for variances in the width of the truck chassis as well as to allow for top rivets stepped channels etc Figure C Figure D ...

Page 27: ...e taken Typically the batteries must be disconnected and the ground lead from the welder should be connected as close as possible to the part being welded to avoid the possibility of arching across bearings gears etc Note The hoist mainframe is made from high strength low alloy steel Use an appropriate welding process Figure E ...

Page 28: ...LATION KIT ASS Y IN 15 16 17 24 REF 6 10 11 8 13 14 5 4 13 8 14 5 13 8 14 13 8 14 3 13 8 14 SPRINGS APPROX 1 8 BETWEEN UPPER LOWER SPRING MOUNTING BRACKETS 3 8 13 14 1 8 HYD CONTROL VALVE REF HYD TANK REF TRUCK FRAME REF COMPRESS RUBBER LEAVE 1 8 GAP ...

Page 29: ...ndicated on Drawing No 91H03 The clamp assemblies that are provided in the Loose Parts Box should support the tubing See Drawing 42H97 4 Determine the best location in the cab for the control levers Pt No 20P08 The location should be such that the controls can be easily reached while operating the truck A control lever console Pt No 20P09 is provided to facilitate the mounting of the control lever...

Page 30: ...SL 400 INS 2 8 09 2009 90H57 REV A SL 330 400 406 MANUAL CONTROL ASS Y 2 SECTION TYP 4 TYP 5 3 CONTROL JIB 2 HOIST CONTROL 2 1 6 HYD TANK REF REF 24 ...

Page 31: ...L 400 INS 2 9 09 2009 91H03 SL 330 400 HYD CONTROL VALVE REF BHD UNION LOWER ADP BHD UNION UPPER ADP BHD TEE UPPER ADP BHD TEE LOWER ADP 19 SEE NOTE 1 17 12 1 11 18 8 14 1 13 5 6 7 3 2 5 4 9 10 7 7 16 15 ...

Page 32: ...supplied are 96 inches long Your particular mounting may require different length control cables which can be purchased locally or through Swaploader Take proper care when routing the control cables as a good cable path is essential for a proper operating system Keep bends in the cable path to a minimum and be as generous as possible Under no circumstances should any bend be tighter than an 8 radi...

Page 33: ...oke and Terminal Eye holes Install Retaining Ring into groove between Terminal Eye and one side of the Yoke 6 Now with the Cable attached to the valve and control head turn the Flange Sleeve Assemble back onto the Threaded Hub until it is flush with the valve face When turning on the Flange Sleeve Assembly make sure that the control head remains in neutral 7 Thread the 750 16 UNF Jam Nut back over...

Page 34: ...Drawing No 91H03 The clamp assemblies that are provided in the Loose Parts Box should support the tubing See Drawing 42H97 4 Determine the best location in the cab for the control handle assembly Pt No 20P72 The location should be such that the controls can be easily reached while operating the truck A control handle console Pt No 51H27 is provided to facilitate the mounting of the control handles...

Page 35: ...SL 400 INS 2 13 09 2009 90H58 REV C SL 330 400 406 AIR CONTROL ASS Y 2 SECTION 3 3 TYP 4 CONTROL JIB 2 HOIST CONTROL 2 1 1 5 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Page 36: ... ADP PUSH ON TUBE MP 4 4 20P74 REF AIR PRESS PROTECTION VALVE BRASS ADP PUSH ON TUBE MP 4 2 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 BRASS ADP PUSH ON TUBE MP 4 2 HYD CONTROL VALVE ASS Y 20P95 REF 20P88 REF W AIR SHIFT KITS HYD ADP MP FMP 4 2 HYD ADP MP FMP 4 2 1 4 18 NPTF CONTROL HANDLE ASS Y LEAVE EXHAUST PORT OPEN ...

Page 37: ...ted on the right hand side or behind the cab if necessary which means longer hoses may be required 2 Drill four 4 holes for 1 2 inch diameter bolts provided in the mount angle of the hydraulic tank two per angle and the frame rails of the truck chassis Mount the hydraulic tank and install the hydraulic filter Install the hydraulic return hose and the hose barb fitting between the filter and the co...

Page 38: ...32 D P Hydraulic Pump Rotation L H As provided See Note 2 The hydraulic pump rotation can be reversed to R H by a qualified hydraulic technician or it can be sourced through Swaploader Ratio of Pump RPM to Engine RPM 80 to 100 NOTE 1 P T O torque and power requirements are based on the unit operating at main relief pressure Normal operating pressure will be less NOTE 2 P T O output rotation will n...

Page 39: ...n pumps for the SL 400 hoist model MODEL L H Rotation Pump standard R H Rotation Pump special SL 400 20P87 21P03 HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must consider the path that oil takes through the pump Oil enters the pump through the inlet suction port travels around the outside of the gears and is forced out through the outlet exhaust port Oil ente...

Page 40: ...ength Install the hose on the hose barb fittings at the tank and at the pump and secure with the hose clamps provided NOTE Prior to startup this hose must be filled with oil 4 The pressure hose the hydraulic pump to the control valve assembly is ant supplied with the hoist as it must be made to the proper length This hose must be purchased from a local hydraulic hose assembly supplier per the foll...

Page 41: ...SL 400 INS 2 19 09 2009 91H04 SL 330 400 406 HYD SUB ASS Y PUMP CIRCUIT 3 5 4 2 1 5 6 7 HYD TANK REF 20P86 TANK STRAINER REF 21P16 HYD CONTROL VALVE REF SUPPLIED BY CUSTOMER HYD PUMP REF ...

Page 42: ...pump run without oil 4 Check for leaks and tighten fittings as necessary 5 Verify the movement of the control levers corresponds to the movement of the cylinders per the figure below 6 Install all safety decals and product decals per Drawing No 42H07 after final installation and painting have been completed The factory prior to shipment of a hoist will install some decals that have a premask layer...

Page 43: ... be used with the SwapLoader hoist and verify the following Outside dimensions of the long sills match the guiding rollers on the hoist The front hook dimensions are correct for the hoist The rear hold downs of the container latch into the hold downs on the hoist Check for any interference between the container and any part of the hoist i e Hydraulic tank hydraulic tubing or hose hydraulic valve e...

Page 44: ... STRUCTURAL SUPPORT AS NEEDED FOR THE APPLICATION 3 THIS DRAWING PROVIDES THE CRITICAL SUB FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIERS RESPONSIBILITY TO PROVIDE A SUB FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY CONTAINER WHEN USED WITH THE HOOK LIFT HOIST 4 SWAPLOADER MANUFACTURED 400 SERIES A FRAMES REQUIRE A 8 INCH LONGSI...

Page 45: ...PORT AS NEEDED FOR THE APPLICATION 3 THIS DRAWING PROVIDES THE CRITICAL SUB FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIERS RESPONSIBILITY TO PROVIDE A SUB FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY CONTAINER WHEN USED WITH THE HOOK LIFT HOIST 4 SWAPLOADER MANUFACTURED 300 SERIES A FRAMES REQUIRE A 6 INCH LONGSILL HEIGHT 41 5 ...

Page 46: ...the vehicle is loading a heavy container Therefore with the truck empty leave 2 to 3 inches of clearance between the ground and the roller Also you will need to check that when the roller is up in the transport position it does not interfere with any part of the rear axle rear suspension or brake components If some interference will occur you may slant the stabilizer mounting back from the vertica...

Page 47: ...he hydraulic adapters and hoses from the three section hydraulic control valve to the hydraulic cylinder Pt No 21P84 shown on drawings 42H62 90H83 in the Option section of the manual Tie up all loose hoses as required Be sure the hoses are routed to avoid exhaust components and all moving components of the rear axles 5 After the start procedure has been completed on the hoist verify that the movem...

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Page 49: ... the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the bumper location c...

Page 50: ...s gears etc 2 All welds should be done utilizing a low hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 TOTAL 114 82 REAR BUMPER ASSEMBLY 52H11 1800 NE Broadway Avenue Des Moines Iowa U S A 5...

Page 51: ...cated more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 with factory installed extensions P N 52H13 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the b...

Page 52: ...w hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 TRUCK FRAME REF MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 3 1 52H13 REAR BUMPER EXTENSIONS 58 42 TOTAL 173 24 REAR BUMPER ASS Y w EXTENSIONS 52H11 with 52H13 Extensions 3 1800 NE Bro...

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Page 61: ...s See drawing 90H88 7 Remove the 1 1 4 NPT plug from the hydraulic tank Install hydraulic fittings 12P20 12P92 as shown and tighten See drawing 90H88 8 Install the two 90 degree hydraulic fitting Part No 12P69 into the hydraulic valve on the 12H01 C V S sub assembly and tighten See drawing 90H88 9 Attach the hydraulic hose Part No 12P93 between the C V S hydraulic valve and swivel tee hydraulic fi...

Page 62: ... that the C V S is operating properly Start the truck engage the P T O and then retract the jib cylinder full stroke Next while extending the jib cylinder back out have someone push or rotate the C V S lever arm forward toward the back of the truck cab The C V S is operating properly when the jib cylinder stops extending by rotating the C V S lever arm forward 16 Containers to be used in conjuncti...

Page 63: ...Page 3 of 7 28JUL09 ...

Page 64: ...91H03 SL 330 400 HYD CONTROL VALVE REF BHD UNION LOWER ADP BHD UNION UPPER ADP BHD TEE UPPER ADP BHD TEE LOWER ADP 19 SEE NOTE 1 17 12 1 11 18 8 14 1 13 5 6 7 3 2 5 4 9 10 7 7 16 15 ...

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Page 69: ...ately 5 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldements Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis FIG 1 FIG 2 Approximately 5 48 MAX HOIST MAINFRAME REF TRUCK FRAME REF TIRE REF TRUC...

Page 70: ... NOTES Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings gears etc 6 Weld mounting plates Part No 21H37 to fender tubes Part No 21H61 7 Position fender tubes with mount ...

Page 71: ...ximately 6 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldments Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis FIG 1 FIG 2 Approximately 6 48 MAX HOIST MAINFRAME REF TRUCK FRAME REF TIRE REF TR...

Page 72: ...d to fit MATERIAL LIST ITE M QTY P N DESCRIPTION WT lb PER EA 1 6 10H74 FENDER BRACKET WDMT 8 05 2 6 21H37 MOUNTING PLATE 1 09 3 6 21H42 RUBBER SPACER 85 4 6 21H61 FENDER TUBE 1 26 5 48 00P34 3 8 16 UNC LOCKING NUT 02 6 72 00771 3 8 DIA FLAT WASHER 05 7 24 00P78 3 8 DIA NYLON WASHER 8 24 00P44 3 8 16 UNC X 1 1 2 HHCS 07 9 16 01P21 3 8 16 UNC X 2 1 2 HHCS 09 10 8 00P99 3 8 16 UNC x 4 HHCS 11 11 2 9...

Page 73: ...10 05 09 REAR LIGHT BAR ASSEMBLY 51H68 ...

Page 74: ...late to truck frame See Fig 2 Additional Notes 4 Position stub light bar weldment Part No 51H69 on truck frame Stub light bar weldment should be as high and as far back as possible on the truck frame to avoid interference with the bumper and fenders It may be necessary to modify the stub light bar weldment to avoid interference Drill mounting holes as required and mount using fasteners provided Se...

Page 75: ...side of center plate See Fig 2 using the fasteners provided See Fig 3 9 Route all wire harnesses into the junction box Wire harnesses must enter the junction box through a compression fitting Based on the size of the wire harness choose a compression fitting with an appropriately sized grommet Make wiring connections in junction box with wire harness from truck cab as indicated on wiring diagram S...

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Page 81: ...the centerline of rear axle tandem After Frame Distance from centerline of rear axle tandem to rear of hoist PTO Make PTO Model PTO Serial No PTO of Engine RPM Hyd Pump Make Hyd Pump Model Hyd Pump Serial No II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe All bolts checked for proper tightness Please include photos of the h...

Page 82: ...the inlet section of the Hydraulic Control Valve Ref Part No 10P37 fitting on Hydraulic Pump Circuit Drawing found in the Parts List section of the Hoist s Parts Operations Manual V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extende...

Page 83: ...OPERATION ...

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Page 85: ... O Refer to P T O manual for operation 2 Retract the jib right control lever backward Then tilt the arm backward left control lever backward 3 Make sure the work area in front of the container is clear of people and obstacles Move the truck backwards until the hook engages the curved lifting bar of the container NEVER EXTEND THE JIB to reach the proper catching height rather tilt the arm RAISE UNL...

Page 86: ...the truck and steer to correctly align the truck with the container Watch the container rails to see that they come to rest centered on the rear rollers Do not extend the jib during lifting 5 When the container is resting on the frame move the jib forward all the way to ensure the container is held in the body locks right control lever forward Disengage the P T O DUMPING 1 Move the jib forward rig...

Page 87: ... backwards left control backward When the container touches the ground release the brakes to free the truck for forward movement caused by the container 3 Rotate jib all the way till the container touches the ground Pull away from container and rotate jib back into the transport position WARNING 1 DON T OVER SPEED THE PUMP 1 500 RPM MAXIMUM 2 DON T DUMP ON UNEVEN GROUND ...

Page 88: ...e lowered between steps 3 4 while when Placing the Container on the Ground the stabilizer should be lowered between steps 1 2 see the previous operating instructions on pages 3 1 to 3 3 To lower the stabilizer push forward on the left control lever until the roller is all the way down When finished with loading or unloading the container the stabilizer roller should be raised prior to disengaging ...

Page 89: ...ere to this procedure may result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable jib 1 With the telescopic arm in the transport position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm 2 Retract the jib right control lever backward See Fi...

Page 90: ...ntinue to tilt telescopic arm rearward until the dump cylinders are fully extended Replace lock pin and secure with hitch pin WARNING Do not remove lock pin on the adjustable jib while jib is in the 54 hook position and the telescopic arm is tilted rearward as shown Possible property damage and or personal injury may result Lock pin secured with hitch pin ...

Page 91: ...s procedure may result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable 1 With the telescopic arm in full load unload position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm 2 Tilt the telescopic arm toward the cab left control lever forw...

Page 92: ...h the telescopic jib fully extended in the transport position as shown replace the lock pin and secure with hitch pin WARNING Do not remove lock pin on the adjustable jib while jib is up in the 61 3 4 hook position and telescopic arm in transport position as shown Possible property damage and or personal injury may result Lock pin secured with hitch pin ...

Page 93: ...MAINTENANCE ...

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Page 95: ...lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 3 Check adjustments on mast lock safety latch mechanism Refer to the Mast Lock Inspection Adjustment Instructions on page 4 7 of the maintenance section 4 Check adjustments on the jib lockout valve Refer to the Jib Lockout Valve...

Page 96: ...SL 400 MAI 4 2 07 2009 ...

Page 97: ...mponents can occur ISO Grade 32 ISO Grade 46 Company Name Brand Name Grade Company Name Brand Name Grade Castrol BP Paradene 32AW Castrol BP Paradene 46AW CITGO A W 32 CITGO A W 46 Exxon Nuto H 32 Exxon Nuto H 46 Mobil DTE 24 DTE 13 Mobil DTE 25 DTE 15 Shell Tellus 32 Shell Tellus 46 SUNOCO Sun Vis 706 816 WR SUNOCO Sun Vis 747 821 WR HYDRAULIC FILTER ELEMENT SPECIFICATIONS INTERCHANGE CHART Eleme...

Page 98: ...38 Jib 21P48 SEAL KIT HYDRAULIC CYLINDER 21P17 HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE 20P87 HYDRAULIC PUMP GEAR 3 83 CID L H ROT Standard 21P03 HYDRAULIC PUMP GEAR 3 83 CID R H ROT Optional 20P41 SEAL KIT HYDRAULIC PUMP 20P61 HYDRAULIC FILTER ASSEMBLY 60 GPM 20P66 HYDRAULIC FILTER ELEMENT 20P64 INDICATOR GAUGE FILTER 20P86 HYDRAULIC TANK 30 GALLON LS 21P16 STRAINER TANK MOUNTED 50 GPM 20P96 SIGH...

Page 99: ...E 3 500 PSI 21P28 HYDRAULIC VALVE 2 WAY 21P38 SEAL KIT FOR 21P28 90P71 WEAR PAD 12 Z CHANNEL 00755 3 8φ LOCK WASHER 00P14 3 8 16 HEX NUT 00P68 3 8 16 x 1 1 4 FL HD SCREW SST 80H35 CLAMP LINER OUTER TUBE 00P68 3 8 16 x 1 1 4 FL HD SCREW BRASS 60H11 WEAR BLOCK JIB 00P79 3 8 16 x 3 4 FL HD SCREW BRASS ...

Page 100: ...MINUM BRONZE BEARING QTY 1 PER PIN 40H84 MAIN PIVOT PIN FOR 42H02 PIVOT JOINT SUB ASSEMBLY 50P20 ALUMINUM BRONZE BEARING QTY 1 PER PIN 80P09 ROLLER ASSEMBLY FOR 42H02 PIVOT JOINT SUB ASSEMBLY 23H07 BRONZE BEARING QTY 1 PER ROLLER 21P44 HYD CYLINDER 6φ X 60 FOR 42H03 MAINFRAME SUB ASS Y SPL CYLINDER BEARINGS CONTACT SWAPLOADER ...

Page 101: ...stment may be required Prior to making any adjustments SwapLoader recommends that you begin with inspecting all mast lock components for damage or wear see illustrations below First inspect the adjustment tube and bolt on the jib make sure nothing is missing or bent Next inspect the release lever and connection bar on the outer tube look for any missing or bent components such as ears or pins Fina...

Page 102: ...ted 2 Inspect the gap between the mast lock latch and the latch bar on the pivot joint Look for a clearance of approximately 1 4 if not proceed to steps 3 5 3 Loosen the jam nut on the adjustment bolt 4 Turn the adjustment bolt counter clockwise to increase the gap or clockwise to decrease the gap 5 Once the 1 4 clearance is achieved then tighten the jam nut Make sure to hold the adjustment bolt f...

Page 103: ... on the driver side of the hoist see Drawing No 42H03 in the Part List pages of the manual Visually inspect the jib lockout valve roller and the condition of the valve ramp on the hoist pivot joint without a container on the hoist see illustration on the next page this is most easily performed with the hoist back in a dismount mode If either part shows signs of wear or damage then replace or repai...

Page 104: ...into proper adjustment then tighten up the mount bracket screws PART NUMBER SPECIFICATION SwapLoader Pt No Work Port Size Spool Type Pressure Maximum Flow Rate Maximum 21P28 3 4 16 ORB SAE 8 2 Way 2 Position N C 4 600 PSI Nominal 16 GPM Nominal Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SIDE VIEW Mainframe Ref Mainframe Ref P...

Page 105: ...ost Hyd Pressure Gauge Hose Ass y Part No 22P10 PRESSURE CHECK STEPS 1 Locate the 90 male JIC 4 hydraulic adapter SWL 10P37 found on the top of the hoist hydraulic control valve see illustration below This 90 male 4 JIC hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation see the hoist parts operations manual SWL P...

Page 106: ... 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 400 should have a reading of 3 500 PSI 6 With the pressure check complete release all functions and disengage the P T O Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SWL P N 10P37 Hydraulic Adapter Hyd Control Valve Ass y MP MJIC 90 4 4 PRESSURE...

Page 107: ... between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1 16 to 1 8 see Section View A A below When a gap greater than 1 8 exists since the clamp assembly has a fixed elevation inspect the clamp liner clamp plate and fasteners for excessive wear or damage see Section View A A below Replace parts as needed to bring the outer tube clamp assembl...

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Page 109: ...PARTS LIST ...

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Page 111: ...42H05 REV D SL 400 BASE HOIST ASSEMBLY W FIXED JIB ...

Page 112: ...8 00P14 36 8 0 06 HHCS 3 8 16 UNC x 1 1 2 GR8 00P44 4 9 0 19 HHCS 5 8 11 UNCS x 1 1 2 00P56 2 10 0 04 FSCS 3 8 16 UNC X 1 1 4 SS 00P68 32 11 0 05 HHCS 5 16 18 UNC x 2 GR8 01P08 2 12 0 07 SHCS 3 8 16 UNC x 1 3 4 GR8 01P20 1 13 0 03 WASHER LOCK DISC 5 8 PR 01P31 2 14 483 56 HYD CYL 6x3x60 NITRIDED 22P56 2 15 0 63 WEAR PAD 2 3 4 x 1 2 x 11 3 4 90P71 8 16 42H03 MAIN FRAME SUB ASSEMBLY 16 15 2 2 15 3 1...

Page 113: ... BL 9 x 1 4 x 22 3 8 85H20 1 7 1 05 PIN CAP 3 1 4x1 2 85H21 2 8 0 01 WASHER LOCK 5 8 DIA 00767 4 9 0 08 NUT HEX 5 8 11 UNC GR8 00P24 4 10 0 19 HHCS 5 8 11 UNCS x 1 1 2 00P56 2 11 0 71 HHCS 1 8 UNC x 2 GR8 00P87 2 12 0 26 HHCS 5 8 11 UNC x 2 1 4 GR8 01P17 4 13 0 08 SHCS 7 16 14 UNC x 1 1 2 GR8 01P25 6 14 0 01 Washer Lock 7 16 01P26 6 15 0 03 WASHER LOCK DISC 5 8 PR 01P31 2 16 0 08 WASHER LOCK DISC ...

Page 114: ... 2 85H14 2 8 0 01 WASHER LOCK 5 8 DIA 00767 6 9 0 10 HHCS 1 2 13 UNC x 1 1 4 00P31 6 10 0 04 FSCS 3 8 16 UNC X 1 1 4 SS 00P68 8 11 0 23 HHCS 5 8 11 UNC x 2 GR8 00P69 6 12 0 11 FSCS 5 8 11 x 1 1 4 Gr8 00P95 2 13 0 01 SNAP RING EXT 1 3 4 SHAFT 00P97 1 14 0 02 WASHER DISC LOCK 1 2 DIA PR 01P30 6 15 216 00 HYD CYL 4x2 5x38 NITRIDED 22P54 1 16 11 16 8 14 3 5 10 15 42H04 OUTER TUBE SUB ASSEMBLY 2 12 9 4...

Page 115: ... 4 x 11GA x 5 1 4 62H11 1 3 0 00 WASHER LOCK 3 8 DIA 00755 2 4 0 04 HHCS 3 8 16 UNC x 3 4 GR8 00P03 2 5 0 08 NUT HEX 5 8 11 UNC GR8 00P24 2 6 0 03 FHCS 3 8 16 UNC x 3 4 BRASS 00P79 8 7 0 28 HHCS 5 8 11 UNC x 2 1 2 GR8 01P09 2 8 TORQUE SPEC BOLT SIZE SAE GR 8 FT LBS 3 8 7 16 5 8 1 2 1 7 8 3 4 45 70 105 205 350 400 400 NOTE APPLY LOCTITE TO ALL BOLTS 3 4 5 1 2 7 6 8 6 8 1 43H39 FIXED JIB SUB ASSEMBL...

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Page 119: ...90H57 REV A SL 330 400 406 MANUAL CONTROL ASS Y 2 SECTION TYP 4 TYP 5 3 CONTROL JIB 2 HOIST CONTROL 2 1 6 HYD TANK REF REF 24 ...

Page 120: ...YD 10FJ 10MJ45 12P09 4 7 3 90 HOSE ASSY 91 08 10FJ 10FJ 12P64 1 8 5 00 HOSE ASSY 121 08 10FJ 10FJ45 12P65 1 9 1 60 HOSE ASSY 25 5 08 10FJ 10FJ45 12P66 1 10 0 39 ADP HYD 10MJ 08MJ 90 12P69 2 11 1 45 HOSE ASSY 26 08 10FJ 08 12P75 1 12 0 10 ADP HYD 10FJ CAP 13P15 4 13 2 20 HYD VALVE 2 WAY 16 GPM 21P28 1 14 91H02 BASE CYLINDER CIRCUIT 6 14 8 22P54 HYD CYL 4 x 38 STROKE NITRIDED FOR SL 330 400 REF 22P5...

Page 121: ...91H03 SL 330 400 HYD CONTROL VALVE REF BHD UNION LOWER ADP BHD UNION UPPER ADP BHD TEE UPPER ADP BHD TEE LOWER ADP 19 SEE NOTE 1 17 12 1 11 18 8 14 1 13 5 6 7 3 2 5 4 9 10 7 7 16 15 ...

Page 122: ...91H04 SL 330 400 406 HYD SUB ASS Y PUMP CIRCUIT 3 5 4 2 1 5 6 7 HYD TANK REF 20P86 TANK STRAINER REF 21P16 HYD CONTROL VALVE REF SUPPLIED BY CUSTOMER HYD PUMP REF ...

Page 123: ...42H07 REV A SL 400 DECAL ASSEMBLY 10 1 5 9 8 10 10 5 4 11 3 12 2 12 2 ON DASHBOARD 6 ON VISOR 7 OUTER TUBE ASS Y REF OUTER TUBE ASS Y REF 10 1 8 ...

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Page 125: ...OPTIONS ...

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Page 127: ...90H58 REV C SL 330 400 406 AIR CONTROL ASS Y 2 SECTION 3 3 TYP 4 CONTROL JIB 2 HOIST CONTROL 2 1 1 5 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Page 128: ... ADP PUSH ON TUBE MP 4 4 20P74 REF AIR PRESS PROTECTION VALVE BRASS ADP PUSH ON TUBE MP 4 2 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 BRASS ADP PUSH ON TUBE MP 4 2 HYD CONTROL VALVE ASS Y 20P95 REF 20P88 REF W AIR SHIFT KITS HYD ADP MP FMP 4 2 HYD ADP MP FMP 4 2 1 4 18 NPTF CONTROL HANDLE ASS Y LEAVE EXHAUST PORT OPEN ...

Page 129: ...90H68 REV B SL 330 400 406 MANUAL CONTROL ASS Y 3 SECTION TYP 4 TYP 5 3 CONTROL JIB 2 HOIST CONTROL 2 1 6 HYD TANK REF REF 24 STABILIZER CONTROL 2 ...

Page 130: ...90H69 REV B SL 330 400 406 AIR CONTROL ASS Y 3 SECTION ...

Page 131: ...TUBE MP 4 4 1 4 18 NPTF PORT 1 4 O D NYLON TUBE BLACK 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 21P88 REF 20P71 REF W AIR SHIFT KITS BRASS ADP PUSH ON TUBE MP 4 2 BRASS ADP PUSH ON TUBE MP SVL 90 4 2 BRASS ADP PUSH ON TUBE MP 4 2 LEAVE EXHAUST PORT OPEN HYD CONTROL VALVE ASS Y CONTROL HANDLE ASS Y ...

Page 132: ...2 FINAL ASSEMBLY STABILIZER TRUCK FRAME REF REF TRUCK FRAME 1 10 6 15 17 8 18 7 3 2 13 5 16 16 13 4 13 16 4 16 13 5 15 17 10 3 2 12 14 1 LOCTITE 00P03 INTO 42H64 9 18 62 1 4 22 11 16 39 2 3 GROUND CLEARANCE ...

Page 133: ...1 90H83 STABILIZER CIRCUIT HYDRAULIC SUB ASSEMBLY REF 2 2 1 3 4 HYD CYL 3Ø x 6 REF 21P84 5 CONTROL VALVE ASS Y ...

Page 134: ...43H08 REV C SL 330 400 JIB ASSEMBLY ADJUSTABLE ...

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