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Swegon Actionair ThermShield FD, Installation Manual

The Swegon Actionair ThermShield FD is an innovative product designed to enhance thermal protection and improve energy efficiency. To ensure a hassle-free installation process, we provide a comprehensive Installation Manual available for free download from our website. Get the most out of your ThermShield FD by accessing the manual at 88.208.23.73:8080.

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INSTALLATION GUIDE  

ThermShield Standard Installation Method 

(Square/Rectangular)

Applies to...

•  Actionair ThermShield FD

Health and safety

•  This process must be undertaken by competent per-

sons. More than one person may be required to ensure 
the safe handling of large dampers and other materi-
als. Use must be made of access equipment to ensure 

unsafe practices are not used to approach walls or diffi

-

cult access areas.

•  Standard site PPE should be used (minimum steel toe 

cap boots, hard hat); together with any protective 
eyewear, gloves and masks, when drilling or cutting is 
being undertaken. The latter should also be used when 

handing the wall construction materials, as defined by 

the material suppliers. If loud equipment is being used, 
hearing protection should be used.

•  All waste materials should be collected and disposed of 

as defined by the relevant supplier.

•  Actuators: All wiring should be carried out in accor-

dance with the wiring details provided by the IEE and 
BS regulations and by a competent person. Care must 
be taken when installing and inspecting dampers, as 
they are likely to close without warning due to loss of 
electrical power or a temperature rise in the ductwork. 
This is their prime function. Do not insert any items, 

fingers or limbs between the blades. Larger dampers 

must be handled in accordance with current regula-
tions and good practice due to weight.

Contents

Applies to... .......................................... 1
Health and safety .................................. 1

CE Installation Method Overview ..................... 2
Fire damper installation openings ..................... 3
Rigid wall installation (mortar sealing)............. 4
Rigid wall installation (mineral wool sealing) .. 5
Rigid wall installation (Fire Batt) ....................... 6
Flexible wall installation (mortar sealing) ........ 7
Flexible wall installation (mineral wool 
sealing) ................................................................ 8
Flexible wall installation (Fire Batt) ................... 9
Rigid floor/ceiling installation (mortar 
sealing) .............................................................. 10
Rigid floor/ceiling installation (Fire Batt) ....... 11
Suspension for mortarless floor installation .. 12
Suspension for mortarless ceiling installation 13
Suspension for mortarless installation close to 
ceiling ................................................................. 14
Battery assembly installation 2x2 ................... 15
Battery assembly installation (floor/ceiling) 
2x2 ..................................................................... 16
Battery assembly installation 1x2 ................... 17
Minimal seperation damper installation ......... 18

Periodic maintenance ............................ 20 

Actuators ............................................21
Wiring Diagrams .................................. 24
Dimensional Data ................................. 26
Inspection and handover check sheet ........ 28

Summary of Contents for Actionair ThermShield FD

Page 1: ... and inspecting dampers as they are likely to close without warning due to loss of electrical power or a temperature rise in the ductwork This is their prime function Do not insert any items fingers or limbs between the blades Larger dampers must be handled in accordance with current regula tions and good practice due to weight Contents Applies to 1 Health and safety 1 CE Installation Method Overv...

Page 2: ... ceiling Page 14 Battery assembly installation 2x2 2X1 Page 15 Battery assembly installation floor ceiling 2x2 2X1 Page 16 Battery assembly installation 1x2 Page 17 Minimal separation distance installation Page 18 For full classifications please refer to our Declaration of Performance DoP which can be found on our website The methods in this manual should be followed to ensure a CE marked installa...

Page 3: ... opening between the fire damper and the wall ceiling can be increased by up to 50 of the gap area or decreased to the smallest dimension B 60 x H 60 The installation must comply with the tests that were performed during certification Avoid any obstruction of the moving blade by the con nected ducts The class of air tightness is maintained in case the installation of the damper is made in accordan...

Page 4: ... Prepare opening in the wall according to B H 80 mm or more up to 50 more Insert fire damper into wall to the wall limit mark 7 on the damper and bend the fixing bracket 1 90 2 Fix the fire damper to the wall with the screws Bracket screw hole is 6 mm in diameter 3 Fill the space between the damper and the wall with mortar 2 Minimum seperation between fire dampers either next to each other or ceil...

Page 5: ...covered with plasterboard cover boards 1 Prepare opening in the wall according to B H 80 mm or more up to 50 more Insert fire damper into wall to the wall limit mark 7 on the damper and bend the fixing bracket 1 90 bracket screw hole is 6 mm in diameter 2 Fix the fire damper to the wall with the screws refer to page 15 3 Fill the space between casing and wall with mineral wool 3 4 Cover the wool w...

Page 6: ...ommended wall opening for fire damper installation is B H 200 mm but openings from B H 80 300mm can also be used 2 Insert fire damper into wall to the wall limit mark 7 on the damper and bend the fixing bracket 1 90 Close space between casing and wall with two layers of mineral wool 5 density 140 kg m or more 50 mm thick coated on one side Seal the connections of mineral wool with wall and damper ...

Page 7: ...the wall according to B H 80 mm or more up to 50 more and build the subframe according to the drawing Bend the fixing bracket 1 90 Place the damper in the opening up to the wall limit mark 7 on the damper 2 Fix the damper to the wall using self tapping screws Ø3 5x45 mm bracket screw hole is 6 mm in diameter 3 Fill the space between the damper and the wall with mortar sealing 2 Cover the mortar wi...

Page 8: ...according to B H 80 mm or more up to 50 more and build the sub frame according to the drawing Bend the fixing bracket 1 90 Place the damper in the opening up to the wall limit mark 7 on the damper 2 Fix the damper to the wall using self tapping screws Ø3 5x45 mm bracket screw hole is 6 mm in diameter 3 Fill the space between the damper and the wall with mineral wool 100 kg m 3 Cover the mineral wo...

Page 9: ...m can also be used Bend the fixing bracket 1 90 2 Insert fire damper into wall to the wall limit mark 7 on the damper 3 Fill the space between casing and wall close with two layers of mineral wool 5 density 140 kg m or more 50 mm thick coated on one side Seal the connections of mineral wool with intumescent 6 fire resistant sealant Mineral wool and damper casing must be coated with 2mm thick fire ...

Page 10: ... thickness of 100mm Installation material gypsum plaster or mortar 1 Prepare opening in the wall according to B H 80mm or more up to 50 more insert the damper to the limit mark 7 on the damper and bend the fixing bracket 1 90 bracket screw hole is 6 mm in diameter 2 Fix the damper to the floor ceiling using screws 3 3 Fill the space between the damper and the floor ceiling with mortar 2 Test the o...

Page 11: ...for fire damper installation is B H 200mm but openings from B H 80 300mm can also be used 2 Insert fire damper into ceiling to the wall limit mark 7 on the damper Fill the space between casing and ceiling with two layers of mineral wool 5 density 140 kg m or more 50mm thick coated on one side 3 3 Connections of mineral wool should be sealed with 6 intumescent fire resistant sealant Mineral wool an...

Page 12: ...pension system only with the weight of the fire damper Ducts must be suspended separately 1 Suspension strut should be connected with drop rods 8 10mm to the floor It is used to support the damper and ease the installation 2 Support steel C profiles by 90 mm high piece of aerated concrete or similar rigid material 3 Suspend the fire damper to the steel C profiles Close the space between casing and...

Page 13: ... the suspension system only with the weight of the fire damper Ducts must be suspended separately 1 Suspension strut should be connected with drop rods 8 10mm to the ceiling slab above It is used to support the damper and ease the installation 2 Support steel C profiles by 90mm high peace of aerated concrete or similar rigid material 3 Suspend the fire damper to the steel C profiles Close the spac...

Page 14: ... only with the weight of the fire damper Ducts must be suspended separately 1 Prepare opening in the wall according to H 130mm and B 200mm or more and install threaded rods 8 mm to the ceiling above 2 Insert fire damper into wall to the wall limit mark 7 on the damper and bend the fixing bracket 1 90 screw hole is 6mm in diameter Fix the C profile on the drop rods using M8 screws 3 Close the space...

Page 15: ... Prepare a hole of dimensions 2B 140 mm and 2H 140mm fill the bottom with mortar gypsum in 50mm height 2 Place two lower dampers in the opening and fix dampers to the wall using screws only 2 sides facing aerated concrete Place the vertical part from the installation kit to the dampers on both sides and attach it using the self tapping screws 3 Fill the space between the dampers and the wall with ...

Page 16: ... and profiles 2 Arrangement of steel C profiles 27x18mm 3 Place the dampers in the openings to the wall limit mark 7 and bend the fixing bracket 90 1 Put them on U profiles and fix using the self tapping screws every 150mm Fix the dampers and profiles to the ceiling using the screws for concrete Place four connection profiles from the installation kit to the dampers on both sides and attach it usi...

Page 17: ...epare a hole of dimensions B 80mm and 2H 140 mm Fix the dampers to the wall using the screws and fill the space between the dampers and the wall with mortar 2 Place the installation kit to the dampers 3 Attach the installation kit to the dampers using the self tapping screws every 150mm 4 Fill the space between the dampers with mineral wool 100 kg m of density Ensure that the damper is sufficientl...

Page 18: ...e wall according to page 3 B H 80mm or more Firebatt installation build the subframe according to the drawing Fire damper can be installed with minimal distance of 30mm between wall ceiling and 60mm from other dampers 2 Insert the fire dampers into the wall and fill the space between the casings with mineral wool 140kg m up to flanges Fill the space between the wall ceiling with mineral wool 140kg...

Page 19: ...should be prepared according to the drawings below Support for Installation with Mortar In fire damper installations with mortar it may be necessary to use wooden supports to prevent the casing from deforming while mortar is setting Before filling the gap between wall and fire damper close the damper blade and install the wooden supports as seen in the drawings below Place the wooden support as cl...

Page 20: ...hs A comprehensive example of the maintenance procedure is given in Annex D of the standard Some automatic systems may allow more frequent testing 48hr or less and this may be required by a national standard Approved Document B Volume 2 Clause 10 12 states adequate means of access must be provided to allow inspection testing and maintenance of both fire damper and its actuating mechanism BS 9999 2...

Page 21: ...00x600 It is available in version with R S and without R end switches End swit ches and thermal fuse are easily replaceable and available as service parts R40 R40 right manual actuator is installed on FD40 fire dam pers from 800x600 to 1500x800 It is available in version with R S and without R end switches End switches and thermal fuse are easily replaceable and available as service parts Technica...

Page 22: ...tion by fast turning back handle a quarter of a turn counter clockwise for Belimo BF and by puling brake on Belimo BFL and BFN To unlock the electro motor turn handle clockwise for a quarter of a turn for Belimo BF or release brake for Belimo BFL and BFN After release damper will be closed by return spring When damper is opened manually elec tric actuator will not move the damper into closed posi ...

Page 23: ...llen key by turning in the direction of the arrow on electric actuator clockwise After release of Allen key damper will go to closed position Type Examination Certificate Number EXA 14 ATEX0064X Equipment complies with the essential health and safety requirements relating to the design and construction of equipment intended to use in potentially explosive atmospheres given in annex II of the direc...

Page 24: ... 13 14 15 16 1 negative direct current or neutral alternating current 2 positive direct current or faze alternating current S1 common micro switch closed damper S2 normally closed micro switch closed damper S3 normally open micro switch closed damper S4 common micro switch open damper S5 normally closed micro switch open damper S6 normally open micro switch open damper Tf temperature sensor on the...

Page 25: ...tangular Installation Guide H 300 Thermal fuse is located on the underside of the fire damper 300 H 450 Thermal fuse is located on the same side as Belimo actuator H 450 Thermal fuse is located on the same side as Belimo actuator below Bottom View Side view Side view Electric Actuator Schischek ExMax ...

Page 26: ...t to alter specifications 20210615 L00010 Dimensional Data E C A 350 x x D H H 30 H 60 B 60 B 30 B 230 H 60 E H H 30 B 60 B 30 B 190 C A x x D 350 Manual Product A mm C mm D mm E mm FD 25 55 150 105 150 FD 40 55 200 105 200 Length of damper blade outside of casing X H 2 175 mm FD25 FD40 ...

Page 27: ...d Standard Square Rectangular Installation Guide 380 n Y A C D n 2 12 n 2 22 E C A B 60 B 30 B E C A H 60 H 30 H X X C D 350 A Automatic Actuator A mm C mm D mm E mm BFL M 25 200 90 120 BFN M 25 225 100 120 BF M 50 250 100 120 Length of damper blade outside of casing X H 2 175 mm ...

Page 28: ...nning vertically 6 Is access through the ductwork to the damper unob structed Unobstructed space should be provided for safe access to the damper This must include access through ceiling voids and adjacent services Damper installer to advise the system designer if problems are foreseen 7 Has the space around the damper and within the opening been left clear and not been used for other services Oth...

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