Sweiss SKYCUT 660, Owner'S Manual

Page 1: ...SWEISSWELD COM info sweissweld com 2013 10 29 SKYCUT 660...

Page 2: ...INTENANCE 13 5 1 BASIC TROUBLESHOOTING GUIDE 13 5 1 1 Basic troubles 13 5 1 2 Pilot arc troubles 14 5 1 3 Cutting troubles 14 5 2 PACKINGAND STANDARD 16 5 3ABOUTTHE CUTVOLTAGE DIVIDER 16 6 CUTTING CAP...

Page 3: ...r head out of the cutting fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of...

Page 4: ...ial in the workplace Any material that cannot be removed must be protected Ventilate all flammable or explosive vapors from the workplace Do not cut or weld on containers that may have held combustibl...

Page 5: ...roperly protected To protect your eyes always wear a cutting helmet or shield Also always wear safety glasses with side shields goggles or other protective eye wear Wear cutting gloves and suitable cl...

Page 6: ...ium transformer the main transformer and rectified by medium frequency rectifier fast recovery diode and is outputted by inductance filtering The circuit adopts current feedback control technology to...

Page 7: ...um 14 14 Dimensions mm 520 240 400 520 240 400 Protection class IP23S IP23S Insulation class F F Net weight kg 4 2 4 2 Cooling method FAN FAN Note The above parameters are subject to change with the i...

Page 8: ...ive and alarm functions for pressure tip over temperature and over current allow faster troubleshooting eliminating unnecessary downtime 7 Back striking tip and electrode ensure the velocity of striki...

Page 9: ...s power supply includes an input power cord and plug suitable for 220V AC 3 Phase input power 3 If the power supply voltage continually goes beyond the range of safe work voltage range it will shorten...

Page 10: ...nel 1 Power pilot lamp 2 Over current over heat alarm when over heat over current the lamp would be on 3 Cutting gun improper installation and air pressure low alarm 4 Work lamp turn on the switch of...

Page 11: ...onnector 11 Power switch turn on or off the power source 12 Power cable connected to the appreciate power supply 4 2CuttingPreparation 1 Tightly connect the power cable to electrical socket outlet the...

Page 12: ...c stops Automatic examine for 5s After Initialization and the fan stop press on the torch trigger Ignite the pilot arc the max time is10s Post gas If the tip touch the work piece and the current highe...

Page 13: ...when install the shield cup and stop working Turn on the power source Automatic gas test for 5S Loose the cutting torch trigger the arc stops Pre gas for 2s The torch move away the work piece then th...

Page 14: ...r 1 When the machine appears over heat or over current the yellow indicator lamp 2 on the front panel will on continually a Over heat The alarm will release after the period of fan cooling You can res...

Page 15: ...45 0 5MPa C Turn on the machine the TIP GUN GAS indicator glitter 1 The shield cup is unfitted installation Turn off the power source install and screw it properly then turn on the power source 2 The...

Page 16: ...as flows Fan operates 1 It is inaccurate connection between torch and power supply check the torch leads are properly connect to power supply 2 Work cable not connected to work piece or connection is...

Page 17: ...return for repair or have qualified technician repair C Torch can cut but the cutting quality is poor 1 Current A control set too low increase current setting 2 The torch move too fast across the work...

Page 18: ...earth cable 10mm2 4m One small quick plug One 300A earth clamp 1 6 310 322 B 4 Gas channel accessories 4 0 0 1 0 5 7 4 8 5 e b u t r i A 7 0 0 4 1 5 7 2 d n a b e b u T 8 4 1 0 5 8 8 1 0 6 6 T U C Y K...

Page 19: ...he machine interface wiring The voltage divider is not fault tolerant and ELV outputs do not comply with safety extra low voltage SELV requirements for direct connection to computer products Note The...

Page 20: ...open Dry contact closure when the arc transfers 120 VAC 1A maximum at the machine interface relay or switching device supplied by the customer 13 14 13 white 14 white d n u o r G d n u o r G Voltage...

Page 21: ...SWEISSWELD COM info sweissweld com 19 Note the table below for the shift and scale selection scale selection dial number 20 1 30 1 40 1 50 1 1 ON 1 1 1 2 2 ON 2 2 3 3 3 ON 3 4 4 4 4 ON...

Page 22: ...Capability 6 1Carbonsteel 6 1 1 Optimal Thickness 10mm Approximate Travel Speeds 293mm min 60A Thickness 18mm Approximate Travel Speeds 200mm min 60A 6 1 2 Quality Thickness 20mm Approximate Travel Sp...

Page 23: ...21 Approximate Travel Speeds 78mm min 60A 6 2Othermaterials Al Thickness 20mm Approximate Travel Speeds 197mm min 60A Cu Thickness 10mm Approximate Travel Speeds 168mm min 60A Cu Thickness 14mm Appro...

Page 24: ...Switch C1 C2 Main Capcitor Tr Main Transformer D1 D2 Fast Covery Diode L Main Inductance T2 Circiut Transformer P Positive Output F1 Fan Hall Tr Torch K D2 D1 M ain Control Board Short Arc Board Drive...

Page 25: ...Main Transformer D1 D2 Fast Covery Diode L Main Inductance T2 Circiut Transformer P Positive Output F1 Fan Hall Tr Torch K D2 D1 Main Control Board Short Arc Board Drive Shorttest POWEROUT WA D1 D2 R...

Page 26: ...Appendix 2 Torch parts and connection schematic drawing NOTE 1 Please give a good screw to the electrode while installing but do not excessively 2 Please install the torch parts completely otherwise t...

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