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PVD2000 / PVS / PVM

D

ok

: 101503A

-GB  1931

   

Failure of the work piece, of accessories, or even 

of the machine itself may generate high velocity       

projectiles. During operating, splinters or other 

particles from the compacted material may become 

projectiles and cause personal injury by striking the 

operator or other persons.To reduce these risk:

   Use approved personal protective equipment and sa-

fety helmet, including impact resistant eye protection 

with side protection.

   Make sure that no unauthorised persons trespass into 

the working zone.

   Keep the work place free from foreign objects.

WARNING Projectiles

WARNING Rotating blades hazards

   

There is a risk of hands and feet getting caught by 

the rotating blades when the machine is running.        

This can cause personal injury.

   

 Never place your hands or feet inside the protection 

ring when the machine is running

WARNING Motions hazards

    

When using the machine to perform work-related    

activities, you may experience discomfort in the 

hands, arms, shoulders, neck, or other parts of the 

body.

   Adopt a comfortable posture whilst maintaining 

secure footing and avoiding awkward off-balanced 

postures. 

    Changing posture during extended tasks may help 

avoid discomfort and fatigue.

    In case of persistent or recurring symptoms, consult 

a qualified health professional.

WARNING Vibrations hazards

    

Normal and proper use of the machine exposes the 

operator to vibration.Regular and frequent exposure 

to vibration may cause, contribute to, or aggravate 

injury or disorders to the operator’sf ingers, hands, 

wrists, arms, shoulders and/or nerves and blood 

supply or other bodyparts, including debilitating 

and/or permanent injuries or disorders that may 

develop gradually over periods of weeks, months, or 

years.Such injuries or disorders may include damage 

to the blood circulatory system, damage to the ner

-

vous  system, damage to joints, and possibly damage 

to other body structures.

  

    

If numbness, persistent recurring discomfort,       

burning sensation, stiffness, throbbing, tingling, 

pain, clumsiness, weakened grip,whitening of the 

skin, or other symptoms occurat any time, when  

operating the machine or when not operating the 

machine, stop operating the machine, tell your     

employer and seek medical attention. Continued 

use of the machine after the occurrence of any 

such symptom may increase the risk of symptoms           

becoming more severe and /or permanent.  

    Operate and maintain the machine as recommen

-

ded in these instructions, to prevent an unnecessary      

increase in vibration.

    The following may help to reduce exposure to         

vibration for the operator:

    

If the machine has vibration absorbing handles, keep 

them in a central position, avoid pressing the handles 

into the end stops.

    When the percussion mechanism is activated, the 

only body contact with the machine yous hould have 

are your hands on the handle or handles. Avoid any 

other contact, for example supporting any part of 

the body against the machine or leaning onto the     

machine trying to increase the feed force.

    Make sure that the machine is well-maintained and 

not worn out.

    Immediately stop working if the machine             

suddenly starts to vibrate strongly. Before resuming 

the work, find and remove the cause of the increased 

vibrations.

    Participate in health surveillance or monitoring, 

medical exams and training programs offered by 

your employer and when required by law.

    When working in cold conditions wear warm       

clothing and keep hands warm and dry.

    

See the”Noise and vibration declaration 

statement”for the machine, including the declared 

vibration values. This information can be found at 

the end of these Safety and operating instructions.

 

Summary of Contents for PVD 2000

Page 1: ...PVD 2000 PVS PVM USER MANUAL IN ORIGINAL Dok 101503A GB 1931 ...

Page 2: ...NICAL DATA 7 HOW IT WORKS 7 8 FIELD OF APPLICATION 9 PREPARATIONS AND OPERATING CONDITION 10 MAINTENANCE 11 PERIODIC MAINTENANCE OF MOTOR 11 PERIODIC MAINTENANCE OF FLEXIBLE SHAFT AND POKERS 12 ELECTRIC EQUIPMENT 12 FAULTY TRACING DRIVE UNIT 13 FAULTY TRACING FLEXIBLE SHAFT AND POKERS 13 NOTES 14 EC DECLARATION OF CONFORMITY 15 ...

Page 3: ...the machine when you are tired or under the influence of drugs alcohol or medication No person who is under the influence of drugs alcohol or medication may operate the machine OPERATION PRECAUTIONS If a warm machine or exhaust pipe comes into contact with explosives an explosion couldoccur During operating with certain materials sparks and ignition can occur Explosions will lead to severe injurie...

Page 4: ...gulations Ther espiratory protection must be effective for the type of substance at issue and if applicable approved by relevant governmental authority Work in a well ventilated area If the machine has an exhaust direct the exhaust so as to reduce disturbance of dustin a dust filled environment Operate and maintain the machine as recommended in the operating and safety instructions Wear washable o...

Page 5: ...eriods of weeks months or years Such injuries or disorders may include damage to the blood circulatory system damage to the ner vous system damage to joints and possibly damage to other body structures If numbness persistent recurring discomfort burning sensation stiffness throbbing tingling pain clumsiness weakened grip whitening of the skin or other symptoms occurat any time when operating the m...

Page 6: ...ncrease in noise levels Risk assessment of these hazards and implementa tion of appropriate controls is essential Operate and maintain the machine as recommended in these instructions If the machine has as ilencer check that it is in place and in good working condition Always use hearing protection TRANSPORT PRECAUTIONS WARNING Loading and unloading hazard When the machine is lifted by a crane and...

Page 7: ...ker diameter 7 000 RPM Weight 5 4 KG Feeder cable 0 5m TECHNICAL DATA POWER UNIT PVD 2000 FLEXIBLE SHAFT AND POKER VIBRATOR HOW IT WORKS The flexible shaft connected to the drive unit SVM sends transmit the movement to an eccentric weight placed inside the poker head During the vibration the compaction of the concrete begins LENGTH mm MODEL WEIGHT Kg CENTRIFUGUE FORCE Kg FREQUENCY V P M CAPACITY m...

Page 8: ... m s2 acc to ISO 5349 measured value at 1 m of the poker HOSE 25 32 40 48 58 1m 1 031 1 112 1 290 1 438 1 438 2m 0 694 0 764 0 868 0 968 0 968 3m 0 599 0 632 0 751 0 836 0 836 Position of holding the hose from the poker Effective value of vibration in HOSE m s2 Speed of motor 12000 rpm LENGTH mm MODEL WEIGHT Kg 1 0 PVS 1 alt PVS 1 32 3 0 2 0 PVS 2 alt PVS 2 32 4 0 3 0 PVS 3 alt PVS 3 32 5 0 4 0 PV...

Page 9: ...lls the empty space again Do not switch off until you stop the vibration completely Se speed of removing is approximately 8 cm per second The time is shorter for a fluid mass a vibration in excess can produce segregation It is considered the concrete to be well vibrated when the surface around the poker is shiny and compact and there is no more air bubbles as well a change in the noise of the vibr...

Page 10: ... the poker on the screwed end of the transmission up to fasten with spanner left threaded 3 Do not make sharp bends on the flexible shaft during operation 4 Do not over lubricate the inner flexible shaft 5 Do not keep working the poker out of the concrete more than 5 minutes 6 Do not restrict the movement of the poker during the work 7 Do not stop the poker inside the concrete 8 Change the wear pa...

Page 11: ...e used 4 A periodic lubrication of the converters bearings is not necessary 5 Every 100 hours carbon brushes should be inspected They should be changed if effective length is less than 5 mm 6 Clean the ventilation vents in the front and back part of the motor periodically to avoid overheating 7 Check that the filter is situated in the air intake under the switch If it is soiled change it To do thi...

Page 12: ...spection reveals that grease of transmission has penetrated into the head the oil seals need replacement When replacing seals mount them back to back neoprene seal lips face away from each other The purpose of the seals is to keep the oil of the head in and the flexible shaft grease out Be careful not to damage the polished surface where the seal goes When the seals are dismounted it is recommende...

Page 13: ... brushes 2 Defective bearings 3 The rotor might be touching the stator 4 Outer cladding broken or has loose bolts FAULTY TRACING DRIVE UNIT FAULTY TRACING FLEXIBLE SHAFT AND POKER PROBLEM CAUSE SOLUTION The motor works with overload and become overheated 1 Head is over lubricated with oil 2 To much or to less grease in the shaft 3 Failure on the seal the transmission grease have escaped to the tub...

Page 14: ...14 PVD2000 PVS PVM Dok 101503A GB 1931 NOTES ...

Page 15: ...2 Ljungby 1 Category PokerVibrator 2 Type PVD2000 PVS PVM The product complies with the following directives 2006 42 EG 2000 14 EG 2004 108 EG EN 500 1 EN 500 4 EN 12649 2008 A1 2011 ISO 11201 ISO 5349 2 2001 Technical documentation held by Swepac AB Blockvägen 3 SE 34132 Ljungby Hans Holmlund Product Manager ...

Page 16: ...SWEPAC AB Address Blockvägen 3 341 32 Ljungby Sweden tel 46 0 372 156 00 fax 46 0 372 837 41 E mail mail swepac se Internet www swepac se ...

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