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PVEL / PVEL-D 

D

ok

: 101504D

-GB  1911

REGULAR MAINTENANCE

ACCEPTED WEAR FOR DIAMETERS AND LENGTHS OF THE POKERS.

            

MODEL

 DIAMETER

 (mm)                                             

LENGHT

(mm)

PVEL 38

36,5 (38)

365 (370)

PVEL 50

48 (50)

360 (370)

PVEL 58

56 (58)

410 (420)

The dimensions in parentheses are the original diameters and the 

original lengths.

Change the hose when the minimum diameter is reached.

Change the tube tip when the minimum length is reached.

1. Every 12 months or 500 hours of working a lubrication of the bearings of the vibrating pokers is 

recommended depending of the use. An expert should dismantle the vibrating poker. Clean with solvent the 

bearings and check it. Fill the hole in the cap with the recommended oil. When you assemble, place the sealant 

in all the threads. It is important that all the parts are tightened (600 to 800 Nm of torque) to avoid the water 

does not penetrate in the head. Finally, apply two weld spots to secure the parts do not loosen.

2. Always you change the switch be sure the bolts of the switch box are tighten and the box is watertight.

3. After maintenance jobs all the parts must be assembled correctly.

4. Every 12 month or more frequently, depending on the use, it is recommended an inspection be done by an 

authorized dealer. 

5.Check the wear of the poker controlling the outside diameter and length of the poker. Replace the housing or 

cap when the diameter or length in the least point is less than the specified in the table according to the model. 

Ensure that the parts of the rod are tightened and that electrical cables and other equipment are in good condition 

before starting work

When finishing the job or when taking a break, the operator should switch off, disconnect it from the electrical 

system, and place it in such a way that should not fall or tip in fresh concrete.

MAINTENANCE 

When replacing parts with new, use only SWEPAC original parts.

Lubricating oil, rod bottle, syntetic oil.......................Klübersynth GH 6, or similar

Volume........................................................................Tube cap volume for each diameter

Summary of Contents for PVEL

Page 1: ...PVEL PVEL D USER MANUAL IN ORIGINAL Dok 101504D GB 1911 ...

Page 2: ...PORT PRECAUTIONS 6 TECHNICAL DATA 7 FIELD OF APPLICATION 8 PREPARATIONS AND OPERATING CONDITION 9 CONVERTER CONNECTION TO THE SYSTEM 9 SPECIFIC SAFETY RULES 10 MAINTENANCE 11 REGULAR MAINTENANCE 11 INSPECTION DETAIL REPAIR 12 ELECTRIC EQUIPMENT PVEL 13 FAULTY TRACING 14 EC DECLARATION OF CONFORMITY 15 ...

Page 3: ...e machine when you are tired or under the influence of drugs alcohol or medication No person who is under the influence of drugs alcohol or medication may operate the machine OPERATION PRECAUTIONS If a warm machine or exhaust pipe comes into contact with explosives an explosion couldoccur During operating with certain materials sparks and ignition can occur Explosions will lead to severe injuries ...

Page 4: ...gulations Ther espiratory protection must be effective for the type of substance at issue and if applicable approved by relevant governmental authority Work in a well ventilated area If the machine has an exhaust direct the exhaust so as to reduce disturbance of dustin a dust filled environment Operate and maintain the machine as recommended in the operating and safety instructions Wear washable o...

Page 5: ...iods of weeks months or years Such injuries or disorders may include damage to the blood circulatory system damage to the ner vous system damage to joints and possibly damage to other body structures If numbness persistent recurring discomfort burning sensation stiffness throbbing tingling pain clumsiness weakened grip whitening of the skin or other symptoms occurat any time when operating the mac...

Page 6: ...rease in noise levels Risk assessment of these hazards and implementation of appropriate controls is essential Operate and maintain the machine as recommended in these instructions If the machine has as ilencer check that it is in place and in good working condition Always use hearing protection TRANSPORT PRECAUTIONS WARNING Loading and unloading hazard When the machine is lifted by a crane and si...

Page 7: ...hase 50 Hz Output to the poker head 210V 3 phase 200 Hz Cable lenght PVEL PVEL D 15 m 1 5m 20m Hose lenght Standard 5 m 0 5m Special lenght are available for both PVEL and PVEL D WEIGHTS IP 67 The electrical card is protected against mechanical shock Internal protection against current leakage Immediate shoutdown if leakage more than 20mA provides total protection during use Protection against sho...

Page 8: ...s the empty space again Do not switch off until you stop the vibration completely Se speed of removing is approximately 8 cm per second The time is shorter for a fluid mass a vibration in excess can produce segregation It is considered the concrete to be well vibrated when the surface around the poker is shiny and compact and there is no more air bubbles as well a change in the noise of the vibrat...

Page 9: ...ectric tools to the rcd where is plugged the converter DISCONNECTING THE EQUIPMENT Stop the converter by disconnecting the proper switch and finally remove the plug from the main EARTH CONNECTION To protect the user from an electrical shock the converter should be correctly connected to earth The converters are equipped with three cables and their respective plugs The adequate earth socket should ...

Page 10: ...d the vibrating pokers are working in contact with hard object during a long period 10 Disconnect the vibrating poker from the converter before doing any operation 11 Change the external wear parts to avoid damage to the internal parts 12 Proper protective equipment SHOULD BE USED because the acoustic pressure of this machine is 79dB ISO 6081 and acoustic power level is 85dB acc to ISO 3744 IN ADD...

Page 11: ...ld spots to secure the parts do not loosen 2 Always you change the switch be sure the bolts of the switch box are tighten and the box is watertight 3 After maintenance jobs all the parts must be assembled correctly 4 Every 12 month or more frequently depending on the use it is recommended an inspection be done by an authorized dealer 5 Check the wear of the poker controlling the outside diameter a...

Page 12: ...GB 1911 INSPECTION DETAIL REPAIR Rod diameter Amp obelastad 38 1 3 50 1 5 58 1 7 60 3 1 Inspection current conpsumtion rod motor Amp Rod diameter Resistance Ohms 38 28 50 10 6 58 8 8 65 2 6 2 Kontroll motstånd i motorlindning Ohm ...

Page 13: ...13 PVEL PVEL D Dok 101504D GB 1911 ELECTRIC WIRINGS AND ELECTRICCOMPONENTS ELECTRIC EQUIPMENT PVEL IDENTIFICATION LED INTERNALLY OUTSIDE ...

Page 14: ...Stator poker burnt Converter burnt Yellow led 3 ON Earth leakage current check poker connections Water inside converter or poker Red blue 4 ON Lack of phase in poker 3 phase motor Led 2 3 4 ON Over temperature check converter s cleanness and remove stacked concrete and any unnecessary cover Bearings are not in good conditions Check the poker is not working out of concrete Verify the input voltage ...

Page 15: ...2 Ljungby 1 Category PokerVibrator 2 Type PVEL PVEL D The product complies with the following directives 2006 42 EG 2000 14 EG 2004 108 EG EN 500 1 EN 500 4 EN 12649 2008 A1 2011 ISO 11201 ISO 5349 2 2001 Technical documentation held by Swepac AB Blockvägen 3 SE 34132 Ljungby Hans Holmlund Product Manager ...

Page 16: ...SWEPAC AB Address Blockvägen 3 341 32 Ljungby Sweden tel 46 0 372 156 00 fax 46 0 372 837 41 E mail mail swepac se Internet www swepac se ...

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