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5.5  Disposal of the drum winch 

 
For safety reasons, the device must be discarded or replaced after fifteen (15) 
years from the date of manufacture. 
The  manufacturer  will  deny  any  and  all  claims  if  the  device  continues  to  be 
used after this period. 
 

Exception 

If  after  fifteen  (15)  years  a  winch  is  still  in  perfect  condition,  the  manufacturer 
may grant an extension of 2 (two) additional years after a thorough examination 
by the manufacturer. This requires, however, that the inspections from this point 
forward may only be carried out by the manufacturer! 

 

6.  Commissioning Instructions - Setup Guide for the drum winch 

 

Removal  of  the  end  cover  to  provide  access  to  the  Drive  Pulley  and 
explanation of the function of the pawl/ratchet bypass lever. 
 

  1.  Fold the safety ring of the Safety Pin (A) and remove from the Cap Nut (B). 
 
  2.  Unscrew the Cap Nut (B) and remove the End Cover (C). 
  3.  Press  the  Locking  Lever  (black  ball)  (D)  and  pull  out  the desired length of the 

Load Line (F). 

 
  4.  After  releasing  the  Locking  Lever  (D)  the  Load  Line  must  be pulled out  with a 

firm tug. With this movement the pawl/ratchet mechanism is again engaged. 

 
  5.  Lead  the  Endless  Line  through  the  Guide  Rollers  (E)  and  the  slot  in  the  End 

Cover  (C)  and  place  it  into  the  groove  in  the  drive  pulley.  Make  sure  the 
Endless Line is fully seated in the groove. 

 
  6.  Replace the End Cover (C) together with the Guide Rollers (E). 

 

 
Important 

 

It is important to ensure that the slots on the End Cover (C) line up exactly with 
the  guide  pins  on  the  device.  The  pin/slot  positions  allow  this  to  occur  in  only 
one  position  so  that  the  Locking  Lever  (D)  is  secured.  Check  for  proper 
alignment if any effort is required. 

 
  7.  Screw the Cap Nut (B) until the hole is aligned with the hole in the axle. 
 
  8.  Insert the Safety Pin (A) and fold down the safety ring. 

 
Important  
Functional  Check

:  When  pulling  on  the  Endless  Line  to  wind  the  Load  Line 

onto  the  drum  the  pawl/ratchet  mechanism  should  emit  an  audible  "

clicking

sound 

 

 

 

Summary of Contents for Mastlift

Page 1: ...User Manual for Drum Winch SWI TEC Mastlift Last revised Mai 21 2017 Issued by Marco Bachmann Managing Director Neveta Nautica S L...

Page 2: ...Lifting a Person 7 4 2 Lowering a Person 7 4 3 Operation of the Brake Mechanism 7 5 Manufacturer s Guidelines 8 5 1 Checking the Drum Winch Before Each Use 8 5 1 1 Checking the Endless Line 9 5 1 2 C...

Page 3: ...persons The drum winch has a Load Line which is wound on a drum With the use of an Endless Line the Load Line can be wound onto or off the drum In this way the person is lifted or lowered A pawl ratc...

Page 4: ...force of about 26 daN is required on the Endless Line when a maximum load of 150 kg is applied to the top rope layer Load Line Cover material Polyester Core material Dyneema Diameter 6 mm Breaking St...

Page 5: ...expected work location Consider it may need extra length if the person has to perform work offset from the vertical The Load Line must not be crossed and but must always be able to move freely If nec...

Page 6: ...ints must be tested Approved connectors must meet the forces imparted by the anchorage points Attaching the device to crane hook is prohibited Caution A competent person must be consulted if the secur...

Page 7: ...Line and continue to pull evenly The person is then lowered in a smooth motion 4 3 Operation of the braking system The brake mechanism engages automatically the load is securely held in any position...

Page 8: ...his could induce dynamic loading forces which could exceed the maximum operating load Always locate the winch in such a manner that when raising and lowering the Load Line is prevented from chafing Th...

Page 9: ...asons this service has to be performed by the manufacturer or personnel approved by the manufacturer in writing Only the manufacturer or personnel approved by the manufacturer in writing may repair th...

Page 10: ...3 Press the Locking Lever black ball D and pull out the desired length of the Load Line F 4 After releasing the Locking Lever D the Load Line must be pulled out with a firm tug With this movement the...

Page 11: ...es replace or add parts to the drum winch Production and Distribution Distribution Germany SWI TEC DE GmbH Im Yachthafen Potsdam Kastanienallee 22 C DE 14471 Potsdam Tel 49 0 331 87000 448 E mail info...

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