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SWS – 7695 Blackburn Parkway, Niagara Falls, ON Canada 

Tel:  1-877-357-0222 | Fax: 905-357-9122 | sales@swssafety.com 

300402 Rev. 2X 

Page 

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 of 

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Mounting 

 

The 96043 Main Junction Box can be mounted anywhere on the 

vehicle, to facilitate the connection requirements and summer/winter 

modifications as per the owners requirement. 

 

Minibar (16363 & 16364) Permanent Mount 

Select a surface where the light is visible and free of obstruction. Mounting 

brackets are available from the manufacturer if required. 

 

A straight level is highly recommended to ensure the light is level on 

two axes. 

 

Ensure the vehicle is on level ground when installing. 

 

Outer dome does not require removal for installation. 

 

Take note of the “Pattern Starts Here” label.  It must face the front of the vehicle. 

 

1.  If you are not using an SWS mounting bracket, use the images on the right as a guide. 

Drill four 

5

/

16

” holes as shown and wire holes of appropriate size (if desired).  

2.  Take the four ¼”-20 bolts and insert them into the T-slots on the bottom of the base of the 

light.  Look for the milled holes to insert the bolt heads.  

3.  Slide one bolt to each corner of the base approximately 1.5 - 2 inches in from the edge.  

4.  Place the large rubber grommet into the hole drilled in the mounting surface for wires. 

5.  Place the 4 rubber standoffs on each bolt from the underside of the light. 

6. 

If your light has an external connector,

 connect the wiring pigtail to the connector prior to the next step.  

A small amount of dielectric grease is recommended. 

7.  Pass the bolts through the mounting surface keeping the rubber standoffs between the light and the 

mounting surface.  Be sure to pass the wires through their grommet. 

8.  From the underside of the mounting surface, place a flat washer and self-locking nut onto each bolt. 

9.  Tighten the nuts with a 

7

/

16

” wrench while using a straight level to ensure the light is level. 

 

 

 

 

Flashing Floodlight Permanent Mount 

Select a surface where the light is visible and free of obstruction.  

 

1.  Drill a 

3

/

8

” hole into the mounting surface. 

2.  Pass the vertical bolt through the mounting surface and secure with the supplied nylock. 

3.  Adjust the pivot to the desired position, and then tighten with a ½” wrench or socket.   

4.  Adjust the tilt to the desired location, and then tighten the horizontal bolt 

 

 

 

 

Warning Stick (#56046) Permanent Mount 

 

Select a surface where the light is visible and free of obstruction. Mounting brackets are 

available from the manufacturer.   

 

A straight level is highly recommended to ensure the light is level. 

 

Ensure the vehicle is on level ground when installing. 

 

Vertical sticks should have the wires to the bottom of the mounting orientation. 

 

1.  If you are not using SWS mounting brackets, you must drill 

5

/

16

” diameter holes 

in the mounting surface.  A minimum of two per stick are required. 

2.  Slide the head of the ¼”-20 bolt into one of the T-slots in the body of the light.  

The T-slots can be accessed through the endcap. 

3.  Place a nylon spacer onto each bolt, then pass the bolt through the mounting 

surface. 

4.  From the opposite side of the mounting surface, place the flat washers and 

self-locking nuts onto the bolts. 

5.  Tighten the nuts with a 

7

/

16

” wrench or ratchet and socket.

 

 

 

 

Summary of Contents for 75035

Page 1: ...not mount the light close to antennae or radio equipment as they may cause electromagnetic interference After installation of the light it is necessary to test all electronic equipment simultaneously to ensure that they operate free of interference from other components within the vehicle Never power emergency warning equipment from the same circuit or share the same grounding circuit with radio c...

Page 2: ...step A small amount of dielectric grease is recommended 7 Pass the bolts through the mounting surface keeping the rubber standoffs between the light and the mounting surface Be sure to pass the wires through their grommet 8 From the underside of the mounting surface place a flat washer and self locking nut onto each bolt 9 Tighten the nuts with a 7 16 wrench while using a straight level to ensure ...

Page 3: ...the minibar which function as in the images below Switch Connections Wire Lead Colour Function Connection Red Amber Flashing Control Connect to Ignition Switch or 12Vdc Positive Switch Black Not used Connect to 12Vdc Positive Switch or Plow Activation Switch White Manual Dim Connect to 12Vdc Positive switch Function The sticks will steady burn 2 modules per stick when power is applied to the junct...

Page 4: ...ps before calling the factory Check all connections for breakage or corrosion Check to see if the fuse has blown within the vehicle If it has replace with a fuse of the exact same amp rating For long power wire lengths ensure the voltage at the light connection is adequate If not you may have to shorten the length or increase the wire gauge Ensure vehicle s battery is charged and that the charging...

Page 5: ..._____________________________________________________________________________ SWS 7695 Blackburn Parkway Niagara Falls ON Canada Tel 1 877 357 0222 Fax 905 357 9122 sales swssafety com 300402 Rev 2X Page 5 of 5 ...

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