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_____________________________________________________________________________________ 

SWS – 7695 Blackburn Parkway, Niagara Falls, ON Canada 

Tel:  1-877-357-0222 | Fax: 905-357-9122 | sales@swssafety.com 

300402 Rev. 2X 

Page 

3

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5

 

Array Orientation/Layout 

 

  The warning sticks should be oriented with the wires down on the vertical sticks, and the wires towards center on the horizontal sticks

 

  The minibars should be centered on the vehicle, with 16363 at the front closest to the cab.

 

  Floodlights should be mounted about the rear minibar, one on each side.

 

 

Wiring 

 

  This snowplow system is meant to connect to the Main Junction Box for all devices.  

  Connect all devices to the connectors of the junction box, using your desired extension cables.  Flashing floodlights should be connected 

to the 

TL2

 labeled connectors. 

  The Main Junction Box will distribute power and communication connections to all connected devices. 

  The 16363 Minibar (front) controls the colour selection and flashing nature of the system (see below for connections). 

  Connect the RED (or White) wire on the junction box to the Positive of the vehicle (via ignition switch or positive switch), and the BLACK 

wire to the Ground/Negative of the vehicle 

 

Minibar 

The 16363 minibar is the master light in the system and will control the colours of the other lights. 

 

There are two connectors on the minibar, which function as in the images below

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch Connections 

 

Wire Lead Colour 

Function 

Connection 

Red 

Amber Flashing Control 

Connect to Ignition Switch or 12Vdc Positive Switch 

Black 

Not used  

Connect to 12Vdc Positive Switch or Plow Activation Switch 

White 

Manual Dim 

Connect to 12Vdc Positive switch 

 

Function 

  The sticks will steady burn 2 modules per stick when power is applied to the junction box. 

  Applying positive power to the Amber Flashing Control wire (Red) of the front minibar, will enable the other modules in the sticks, the 

floodlights, and the minibars to flash in sequence. 

  The lights will AutoDim automatically, but if you require further dimming or dimming during the daytime, apply positive to the Manual Dim 

wire (White) of the front minibar. 

 

Spare Lead Connections (Summer Month Connections) 

 

  The other spare wire lead included with 16363 is for summer month operation of the minibar once it is disconnected from the Main 

Junction Box.

 

  This spare lead can be wired into the vehicle and stowed away for the winter months if desired.

 

  If the snowplow system will not be removed from the vehicle, or the minibar will not be disconnected from the Main Junction Box, this lead 

can be stored or discarded.

 

 

Wire Lead Colour 

Function 

Connection 

Red 

Positive (+) 

Connect to Ignition Switch or 12Vdc Positive Switch 

Black 

Ground/Negative (-) 

Connect to chassis ground or Negative connection 

White 

No Function 

No Connection 

 

 

Power, Ground, & 

Communication.  

Connect to Main Junction Box 

Amber, & Dim 

Connect to Switches with 

supplied wire lead. 

Summary of Contents for 75035

Page 1: ...not mount the light close to antennae or radio equipment as they may cause electromagnetic interference After installation of the light it is necessary to test all electronic equipment simultaneously to ensure that they operate free of interference from other components within the vehicle Never power emergency warning equipment from the same circuit or share the same grounding circuit with radio c...

Page 2: ...step A small amount of dielectric grease is recommended 7 Pass the bolts through the mounting surface keeping the rubber standoffs between the light and the mounting surface Be sure to pass the wires through their grommet 8 From the underside of the mounting surface place a flat washer and self locking nut onto each bolt 9 Tighten the nuts with a 7 16 wrench while using a straight level to ensure ...

Page 3: ...the minibar which function as in the images below Switch Connections Wire Lead Colour Function Connection Red Amber Flashing Control Connect to Ignition Switch or 12Vdc Positive Switch Black Not used Connect to 12Vdc Positive Switch or Plow Activation Switch White Manual Dim Connect to 12Vdc Positive switch Function The sticks will steady burn 2 modules per stick when power is applied to the junct...

Page 4: ...ps before calling the factory Check all connections for breakage or corrosion Check to see if the fuse has blown within the vehicle If it has replace with a fuse of the exact same amp rating For long power wire lengths ensure the voltage at the light connection is adequate If not you may have to shorten the length or increase the wire gauge Ensure vehicle s battery is charged and that the charging...

Page 5: ..._____________________________________________________________________________ SWS 7695 Blackburn Parkway Niagara Falls ON Canada Tel 1 877 357 0222 Fax 905 357 9122 sales swssafety com 300402 Rev 2X Page 5 of 5 ...

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