1. GENERAL INFORMATION
1-4
z
The length of bolts and screws for assemblies,
cover plates or boxes is different from one
another, be sure they are correctly installed. In
case of confusion, Insert the bolt into the hole to
compare its length with other bolts, if its length
out side the hole is the same with other bolts, it
is a correct bolt. Bolts for the same assembly
should have the same length.
z
Tighten assemblies with different dimension
fasteners as follows: Tighten all the fasteners
with fingers, then tighten the big ones with
special tool first diagonally from inside toward
outside, important components should be
tightened 2 to 3 times with appropriate
increments to avoid warp unless otherwise
indicated. Bolts and fasteners should be kept
clean and dry. Do not apply oil to the threads.
z
When oil seal is installed, fill the groove with
grease, install the oil seal with the name of the
manufacturer facing outside, check the shaft on
which the oil seal is to be installed for
smoothness and for burrs that may damage the
oil seal.
z
Remove residues of the old gasket or sealant
before reinstallation, grind with a grindstone if
the contact surface has any damage.
z
The ends of rubber hoses (for fuel, vacuum, or
coolant) should be pushed as far as they can go
to their connections so that there is enough
room below the enlarged ends for tightening the
clamps.
z
Rubber and plastic boots should be properly
reinstalled to the original correct positions as
designed.
z
The tool should be pressed against two (inner
and outer) bearing races when removing a ball
bearing. Damage may result if the tool is
pressed against only one race (either inner race
or outer race). In this case, the bearing should
be replaced. To avoid damaging the bearing,
use equal force on both races.
Both of these examples can result in bearing damage.
z
Lubricate the rotation face as assembling.
Check if positions and operation for installed
parts is in correct and properly.
Boots
Manufacturer's name
This chapter Contents
Summary of Contents for DD 50
Page 1: ...DD 50 SERVICE MANUAL FORWARD HOW TO USE THIS MANUAL CONTENTS MECHANISM ILLUSTRATIONS...
Page 6: ...MODEL ILLUSTRATION FT05T FT05U FT05W Home page Contents...
Page 7: ......
Page 23: ...1 GENERAL INFORMATION 1 16 Note This chapter Contents...
Page 43: ...3 LUBRICATION SYSTEM 3 6 Notes This chapter Contents...
Page 49: ...4 ENGINE REMOVAL 4 6 Note This chapter Contents...
Page 81: ...8 FINAL DRIVING MECHANISM 8 6 Notes This chapter Contents...
Page 97: ...10 FUEL SYSTEM 10 10 Notes This chapter Contents...
Page 99: ...11 BRAKE SYSTEM 11 2 Front Drum Brake System 2 5kgf m 6 0kgf m 0 55kgf m This chapter Contents...
Page 100: ...11 BRAKE SYSTEM 11 3 Rear Drum Brake System 2 5kgf m 11 0kgf m 0 55kgf m This chapter Contents...
Page 123: ...12 BODY COVER 12 14 Note This chapter Contents...
Page 156: ...16 ELECTRICAL DIAGRAM 16 1 DD 50 ELECTRICAL DIAGRAM 16 Home page Contents...
Page 157: ...16 ELECTRICAL DIAGRAM 16 2 Notes Home page Contents...
