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10.Inspection and maintenance before riding
CAUTION:
Do not fill above the upper limit when adding brake fluid and avoid dropping on painting or plastic
components to prevent damage.
1. Loosen the screws and remove the master cylinder cover.
2. Wipe clean foreign materials, dirt around the reservoir, being careful not to let foreign materials fall
into the reservoir.
3. Remove the diaphragm plate and the diaphragm.
4. Add brake fluid to upper level.
5. Install the diaphragm plate and the diaphragm, and install the master cylinder cover.
6. Please note the diaphragm direction, and do not let foreign materials fall into the reservoir. And
tighten the master cylinder cover securely.
THROTTLE VALVE HANDLE CLEARANCE ADJUSTMENT
Correct clearance allows throttle vale handle to
rotate 2~6mm.
To adjust, first loosen the fixing nut, then turn
the adjusting nut to the proper position and
securely tighten the fixing nut.
Check Items:
1. Check throttle valve cable to see if it can be
moved smoothly from a closed position to a
wide open position.
2. Rotate steering handle from side to side to
check if the throttle valve cable is interfered.
3. Check to see if the throttle valve cable is
obstructed by other cables preventing it from
being operated smoothly.
INSPECTION AND MAINTENANCE OF BATTERY
This scooter is equipped with a maintenance-free type battery, so it is unnecessary to check and add
electrolyte. Have your scooter checked by SYM Authorized Dealer or Franchised Dealer should any
abnormality is found.
Remove the battery terminals and clean if there
are dirt and corrosion on them.
Battery removal procedures are as follows:
Turn ignition switch “OFF,” and remove negative
cable screw firstly and disconnect the negative
cable. Then, remove positive cable screw and
positive cable.
CAUTION:
Clean the battery posts with warm water if the posts are eroded and have some white powders on
them.
If there is an obvious erosion on the terminals, disconnect the cables, then clean the erosion off with
a steel brush or a piece of sandpaper.
Install battery cable after cleaning and apply a thin coat of grease on the terminals.
Install battery in reverse order of removal.
Do not disconnect the battery cables from the battery when the engine is running to prevent
any electronic parts from being damaged.
Negative
Positive
Adjust nut
Lock nut
2~6 mm
Summary of Contents for JET 100 series
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