Sym JET 100 series, Owner'S Manual

Page 1: ...OWNER S MANUAL...

Page 2: ...low 1 Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases 2 Removal or puncturing of any part of the intake system 3 Lack of proper maintenanc...

Page 3: ...TSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become in...

Page 4: ...ve off 19 The control of throttle valve handle 19 10 Inspection and maintenance before riding 19 Routine inspection 19 Inspection and replenishment of engine oil 20 Inspection of fuel level 20 Transmi...

Page 5: ...ng the lubrication of body s various mechanisms 26 Checking the spark plug 27 Checking the air cleaner 27 11 When there is an abnormal condition or a trouble 28 Diagnosis when engine does not start 28...

Page 6: ...r Rear brake lever Tail light Helmet hook Fuel tank cap Engine number Storage box Muffler Fuses C D I Eng Oil tank cap Light Starter switch High Low beam Turn signal Horn switch Air cleaner Frame numb...

Page 7: ...ter switch Rear turn signal Head light Tail light Engine number Storage box Fuses C D I Eng Oil tank cap High Low beam Turn signal Horn switch Helmet hook Air cleaner Front turn signal Ignition switch...

Page 8: ...r brake lever Tail light Rear turn signal Helmet hook Fuel tank cap Engine number Storage box Muffler Fuses C D I Eng Oil tank cap Light Starter switch High Low beam Turn signal Horn switch Air cleane...

Page 9: ...er Rear brake lever Tail light Helmet hook Fuel tank cap Engine number Storage box Muffler Fuses C D I Eng Oil tank cap Light Starter switch High Low beam Turn signal Horn switch Air cleaner Front tur...

Page 10: ...light Front brake lever Rear brake lever Tail light Fuel tank cap Engine number Storage box Muffler Fuses C D I Eng Oil tank cap High Low beam Turn signal Horn switch Air cleaner Ignition switch Rear...

Page 11: ...s which may result in an accident To remind you Please wear a safety helmet and properly tighten the chin belt when riding a scooter Clothes with open or loose cuffs may be blown by wind and cause the...

Page 12: ...uver it may cause serious damage to the tires and rims as well as it may change the center of gravity which could result in an accident that could cause injury or death Do not exceed the maximum autho...

Page 13: ...SERIES Model MASK SERIES Fuel Gauge Turn Signal Indicator High Bean Indicator Engine Oil Warning Light Speedometer Odometer Fuel Gauge Turn Signal Indicator High Bean Indicator Engine Oil Warning Ligh...

Page 14: ...gine Oil Warning Light Speedometer Odometer Fuel Gauge Turn Signal Indicator High Bean Indicator Engine Oil Warning Light Speedometer Odometer Clock Turn Signal Indicator High Bean Indicator Engine Oi...

Page 15: ...parts It is therefore very important to bring your vehicle to your dealer for an oil replenishment immediately whenever the warning light comes on continuously Use only 2 cycle engine oil meeting Japa...

Page 16: ...turn the key from LOCK to OFF CAUTION Never operate the ignition switch key when the scooter is running To turn the ignition switch to OFF and LOCK will shut off the electrical system and that may re...

Page 17: ...ion switch key turns to ON and brake lever hold and then press this button down to start engine This mechanism is designed for safety Thus the front or rear brake lever must be hold before using this...

Page 18: ...e key to the right Then the saddle can be lifted up l Lock Press the saddle down and push it locks automatically CAUTION Please do not put the key into the storage compartment after saddle is unlocked...

Page 19: ...ve the ignition key simply turn the key to the left and then remove it WARNING Main stand should be put down on the ground engine should be shut off and flames should be strictly prohibited to ensure...

Page 20: ...position to shut off the engine 2 Get off the scooter from left side after the engine has been stopped and select a parking place where the scooter will not interfere with traffic and the ground is le...

Page 21: ...d after the scooter has been left idle for a long time or after refueling only after the fuel has been depleted Then it is necessary to press starting lever or starter button several times and keep th...

Page 22: ...ion Brake lever free play 10 20mm Rear Braking condition Brake lever free play 10 20mm Tires Front Is tire pressure normal Standard 1 75g cm 2 Rear Is tire pressure normal Standard 2kg cm 2 Steering h...

Page 23: ...ank cap to the left to remove Add oil until reaches to the standard level 3 Screw in the oil tank cap until properly tightened then reinstall the tank cover and lower the saddle and press it down unti...

Page 24: ...temperature is below 0 INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY INSPECTION Brake lever free play must be checked with the engine shut off Brake lever free play for front and rear wheels When chec...

Page 25: ...he LOWER mark Recommended Brake Fluid WELL RUN BRAKE OIL DOT 3 Check the brake from behind the brake caliper The brake pad must be replaced with new lining when the brake pad wear limit reaches the br...

Page 26: ...de to side to check if the throttle valve cable is interfered 3 Check to see if the throttle valve cable is obstructed by other cables preventing it from being operated smoothly INSPECTION AND MAINTEN...

Page 27: ...a tire s ground contacting curve is abnormal check it with an air pressure gauge and inflate it to the specified pressure Tires pressure must be checked with an air pressure gauge when cold PLEASE REF...

Page 28: ...ING AND CHANGING FUSES Turn off ignition switch and check fuses if they are intact Replace the blown fuse with a new one having the same specified amperage rating 7A Using a fuse of more than 7 ampere...

Page 29: ...engine and then turn on the front light switch Check if front and rear lights come on Check the brightness and direction of front light by projecting the light on the wall to see if it is correct Che...

Page 30: ...CLEANER DISASSEMBLE PRCEDURE 1 Remove the screw of air cleaner cover 2 Remove the air cleaner cover and then the cleaner s element 3 Clean or replace the element For checking interval please refer to...

Page 31: ...rear or front wheel brakes being hold when pressing starting button 4 Turn the ignition switch key ON and press horn button The fuse may blow if horn not sounding Please go to SYM authorized dealer o...

Page 32: ...Cylinder head cylinder and piston I 19 Exhaust system cleaning carbon I 20 Greasing on chassis L L 21 Front rear suspension I I 22 Main side stands I I L 23 Clutch disk I 24 Operation of oil pump rod...

Page 33: ...s Electrical kick type shock absorber Front Telescope Rear Unit swing Clutch Dry auto centrifugal clutch Transmission C V T auto speed change Front rim Rear rim 3 5 X 12 3 5 X 12 Front tire Rear tire...

Page 34: ...m Starting methods Electrical kick type shock absorber Front Telescope Rear Unit swing Clutch Dry auto centrifugal clutch Transmission C V T auto speed change Front tire 120 70 12 100 90 12 59J 120 70...

Page 35: ...hing c Under CLOCK mode press M button shortly to increase the readings once per one time d Under time setting mode press S button continuously to exit this setting mode 2 MODE button M a Press M butt...