Sym Joymax Z+, Owner'S Manual

Page 1: ...1 Owner s Manual LW12W2 EU LW25W2 EU LW30W2 EU ...

Page 2: ...de stand 18 Main stand 18 Passenger footrest 19 7 How to Start the Engine 19 To start the engine 19 To stop the engine 19 8 How to Ride the Scooter 20 Break in 20 Throttle control 20 Moving off 20 Breaking 20 Anti lock Brake System 21 Traction Control System 21 Park the scooter 22 9 Maintenance and Adjustment 23 Importance of maintenance 23 Routine checks 23 Oil level inspection oil change 23 Tran...

Page 3: ...inspection 30 Air cleaner V belt air cleaner inspection 30 Rear shock absorber adjustment 31 General lubrication 31 Vehicle data recorder 31 10 Taking Care of Your Scooter 31 Washing 31 11 Trouble Shooting 32 Diagnosis when engine does not start 32 Overheating 32 EFi warning indicator light on 32 ABS indicator light on 32 12 Periodic Maintenance Schedule 33 13 Specification 34 14 Labels Location 3...

Page 4: ...came familiar with their scooters they tended to become reckless which may result in an accident To remind you Please wear a safety helmet and properly tighten the chin belt when riding a scooter Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the steering handle and thus affects riding safety So put on clothes with tight sleeves Hold the steering handle ...

Page 5: ...se serious damage to the tires and rims as well as it may change the center of gravity which could result in an accident that could cause injury or death Do not exceed the maximum authorized load CAUTION Do not place flammable materials such as rags between the body side cover and engine to avoid components damaging by fire Do not load objects on areas not specified for loading to avoid damage SUG...

Page 6: ...hock Absorber 12 Muffler 13 Main Stand 14 Rear View Mirrors 15 Position Lights 11 14 10 15 20 25 29 30 16 Headlight 17 Left Turn Indicator Front 18 Right Turn Indicator Front 19 Passenger Footrests 20 Rear Brake Fluid Reservoir 16 21 Rear Brake Lever 22 Left Handlebar Switches 23 Battery Compartment 24 Combination Instrument 25 Front Brake Fluid Reservoir 5 13 26 Front Brake Lever 27 Throttle Grip...

Page 7: ...he headlight body covers etc with solvents such as gasoline Wiping plastic components with solvents can damage these components A H G WARNING Never operate the instrument buttons while riding the scooter B C D E F I J K A Joymax Z 125 LW12W2 EU Joymax Z 250 LW25W2 EU Joymax Z 300 LW30W2 EU L ...

Page 8: ...thing is wrong with the ABS the indicator goes on and stays on When the indicator light is on the ABS does not function but if the ABS fails the conventional brake system will still work normally E Low Fuel Indicator Light The low fuel indicator light comes on when the fuel level goes down to 1 steady sector F Oil Check Indicator Light The oil check indicator show how long the engine oil is used T...

Page 9: ...tifunction Display When the ignition switch is turned on battery voltage will display for approximately 10 seconds Then the below display mode can be shifted circularly by pushing the M button Clock Battery voltage Clock Push S button to switch the below display mode Odometer Trip meter Oil meter Odometer L TCS Indicator LW30W2 EU only This indicator blinks when traction control is intervening If ...

Page 10: ... all the 7 sectors come on a The low fuel level indicator light comes on when there s only the first sector b remains go refuel the fuel tank immediately NOTE When the battery is disconnected the clock is reset to 12 00 and starts working again when the battery is reconnected If the clock is idled about 30 seconds while setting it will exit setting mode automatically and starts working again If th...

Page 11: ...The oil check indicator light goes on at every 1 000km riding distance according to this oil distance meter When the oil check indicator light goes on please check the oil level in the oil level inspection window or the dipstick In oil distance mode quickly push S button twice to reset oil distance meter Display range 0 9999 9 km NOTE This scooter is not equipped with a high coolant temperature in...

Page 12: ...y until it is reset If the oil distance meter is not reset when the oil distance exceed the maximum limit 9999 9 km the meter will return to 0 km and continue adding up values In this condition the oil indicator light will not go off until it is reset This oil distance meter only shows in kilometers ...

Page 13: ...cally In Off position turn the ignition key anti clockwise the ignition key will return to On position automatically In Lock position turn the ignition key anti clockwise the ignition key will return to Lock position automatically E Lock Position The handlebar can be locked in this position Turn the ignition key to Off position to stop the engine Turn the handlebar fully to the left Push the ignit...

Page 14: ...he ignition key to prevent interfering the workability of the ignition switch CAUTION Never operate the ignition switch key when the scooter is running Turning the ignition switch to Off position will shut off the electrical system and that may result in a dangerous accident The ignition switch can only be turned off after the scooter is completely stopped If the ignition switch remains in the On ...

Page 15: ...at you are about to pass The passing light is shut off as soon as the button is released B Dimmer Switch High and low beam can be selected with this switch When the headlight is on high beam the high beam indicator light goes on High beam Low beam NOTE Even though the engine stop switch can stop the engine it does not turn off all the electrical circuits Normally the engine stop switch should be u...

Page 16: ...tion control system TCS The traction control system can be turned off on by pushing this button for approximately 3 seconds Windscreen This scooter is equipped with a 2 position adjustable windscreen Adjust the positions to fit your figure High position A Low position B Remove the 2 screws C to remove the 2 windscreen garnishes D Remove the 4 flange bolts select a position that you prefer and moun...

Page 17: ...under certain conditions Do not smoke and turn the ignition switch off when fueling Make sure the area is well ventilated and free of any flammable source Never fill the fuel tank to the top If the tank is filled to the top heat may cause the fuel to overflow Make sure the fuel tank cap is closed securely after refueling Wipe off the gasoline immediately if it is spilled out on the scooter CAUTION...

Page 18: ... helmets may not fit in the space due to the size or design This scooter is equipped with a seat support B and a luggage box light C The luggage box light comes on when the seat is opened Maximum load 10 kg NOTE Do not use the USB power outlet when the engine is not running To prevent the fuse to melt down do not charge devices exceed 10 W Disconnect devices when leaving the scooter or after ridin...

Page 19: ... is on The engine will be stopped when kicking down the side stand while the engine is running Main Stand This scooter is equipped with a main stand A Use the main stand to park the scooter up right Stand on the left side of the scooter and let down the main stand Hold the left handle grip and the left side of the rear carrier Press down the tip of the stand a with your right foot make sure the 2 ...

Page 20: ...when there is no passenger sit on the scooter CAUTION Check the oil and the fuel volume before starting the engine To prevent unexpected movement fully pull the clutch lever before starting the engine Release the starter button immediately after starting the engine If the engine cannot be started after activating the starter 3 5 seconds please slightly open the throttle grip then push the starter ...

Page 21: ...the scooter When stopping always apply both brakes at the same time Generally speaking the front brake should be applied a bit more than the rear Never lock the brakes or it will cause the tires to skid When turning a corner reduce your speed before getting into the corner Even though this scooter is equipped with ABS or CBS braking during turning a corner may cause wheel slip It is better to limi...

Page 22: ...S LW30W2 EU only This traction control system lowers the engine power output in case of loss of traction in the rear wheel This system helps maintain traction when accelerating on slippery surfaces such as wet muddy or unpaved roads If sensors detect that the rear wheel is starting to slip the traction control system intervenes by regulating engine power until traction is recovered TCS Indicator W...

Page 23: ...ystem cannot detect sideward slide in the rear wheel while cornering The traction control system does not prevent falls while cornering If the scooter is trapped in mud sand or other soft surfaces turn off the traction control system to free the scooter If it is necessary to ride on low grip surfaces such as gravel pavement turn off the traction control system and carefully open throttle to allow ...

Page 24: ...l Fuel Sufficient fuel no leaking Brakes Front and rear brakes are effective Tires Valve caps are fitted No puncture Steering Handle Any abnormal vibration or is difficult to turn Coolant Coolant level is correct Electrical Equipment Should work effectively Tension of Main Components Should be tightened correctly Oil Level Inspection Oil Change Oil Level Inspection If the engine is cold please war...

Page 25: ...n hose drain it if needed Total oil capacity 1 4L Joymax Z 250 300 1 0L Joymax Z 125 Periodic maintenance 1 2L Joymax Z 250 300 0 8L Joymax 125 Although SAE 10W30 oil is recommended for most conditions the oil viscosity may need to be changed to accommodate climate conditions in your riding area WARNING Revving the engine before the oil reaches every part can cause engine seizure NOTE Oil level wi...

Page 26: ...ymax Z 250 300 110 cc Joymax Z 125 Periodic maintenance 160 cc Joymax Z 250 300 100 cc Joymax Z 125 Fuel Inspection Make sure the fuel is enough for the trip Turn the ignition switch on and check the fuel gauge When the low fuel indicator light comes on page 7 it shows the fuel remains approximately 2 5 liter reserve fuel please fill up the tank immediately Do not add too much fuel to the fuel tan...

Page 27: ...e factory It contains a 50 solution of ethylene glycol based antifreeze Coolant Change Contact an authorized SYM dealer to have the coolant changed It is highly recommended to use SYM Long Life Coolant or equivalent products when filling or changing coolant SYM Long Life Coolant is premixed and contains a 50 solution of ethylene glycol based antifreeze and does not need to be diluted before toppin...

Page 28: ...just the fluid level Recommended brake fluid DOT3 or DOT 4 Front Rear Brake Pad Inspection Inspect the brake pad wear of both front A and rear B disk brake calipers If any pad lining thickness reaches the minimum thickness line a have the brake pads replaced by an authorized SYM dealer This scooter is equipped with a dual diameter opposed four piston front caliper A the wear of upper brake pads C ...

Page 29: ...replace the tire that has worn down to the minimum allowable tread depth Recommended tire pressure for standard tires MAXXIS MA PRO Front 2 0 kgf cm2 28 psi 120 70 14 55P Rear 2 5 kgf cm2 35 psi 140 60 13 63P Steering Front Fork Inspection Visual inspect that the front forks A are damaged or have oil leakage Compress the front forks by pushing down the steering handle to check that the forks can b...

Page 30: ... an authorized SYM dealer if the fuse fails repeatedly Battery Inspection This scooter is equipped with a sealed type battery There is no need to check the electrolyte level or add distilled water The battery is located in the battery compartment B To take out the battery do as the following instructions Turn the ignition switch off Remove the 2 screws A to remove the battery compartment cover B F...

Page 31: ...gine performance and increase fuel consumption Inspect the air cleaner by following the below instructions Remove the screws B and remove the air box cover A Remove the screws C to take out the air cleaner element If the air cleaner element D is damaged or too dirty have it changed by a SYM authorized dealer To install the element do in the reverse order of the above instructions Remove the air bo...

Page 32: ...by a special diagnostic tool when carrying out maintenance or check up SYM will not transfer the data to any third party except The owner or user agrees Stipulated by laws In need of lawsuit For research and development and the data is irrelevant to an individual unit or the owner 10 Taking Care of Your Scooter Washing Fully cool down the engine muffler brakes and other high temperature parts befo...

Page 33: ... Indicator Light On If this indicator light comes on in the below conditions you may have a serious brake system problem The indicator light comes on while riding The indicator light does not come on when the ignition switch is turned on The indicator does not go off above 10 km h Although the brake system will continue to work without anti lock function SYM suggest you to have your scooter checke...

Page 34: ...by system PCV I C 23 Coolant I I R 24 Cooling fan tubes I I 25 Clutch Clutch outer Driven pulley C 26 Brake mechanism brake lining pads I I 27 Light Switches and Electrical system I I Code I Inspection cleaning and adjustment R Replacement C Cleaning replaced if necessary L Lubrication Replace the filter every 5000km under dusty environment Never use compressed air to clean the filter Replace if n...

Page 35: ...4 3PS 9000 rpm rpm 21 5PS 7500 rpm 26 0PS 7500 rpm Max torque 1 15kg m 7000 rpm rpm 2 3kg m 5500 rpm 2 7kg m 6700 rpm Idle speed 1 800 rpm 1 650 rpm 1 550 rpm Starting system Electric starter Fuel system EFi fuel injection Fuel Unleaded 92 RON gasoline or greater Ignition system Battery and coil Spark plug NGK CPR8EA 9 NGK CR8E Coolant capacity 1 4 L Transmission Clutch transmission Centrifugal CV...

Page 36: ... 0 Rim material Aluminum alloy Front brake disk 260 mm Rear brake disk 240 mm Front brake caliper 4 piston ABS Rear brake caliper 2 piston ABS Brake fluid DOT 3 or DOT 4 Suspension System Front Telescopic fork Rear Dual shock absorber Electrical Equipment Head light LED Rear brake light LED Turn indicator LED Battery MF GTX9 BS 12V 8Ah MFN GT12A BS 12V 10Ah Specifications or equipment are subject ...

Page 37: ...x Engine Number Luggage Box Caution Label Vehicle Identification Number Tire Pressure Caution Label E5 Alternative Fuel Label Fuel Tank Cap Left Crankcase Riding Caution Label Luggage Box Manufacturer Label Manufacturer Number Plate Pull to remove ...