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6/07 A1

TROUBLESHOOTING 

 

The MotorSaver

®

Plus will display a fault code alternating with a number or with “run” when it is in a 

trip condition. If the unit is showing a fault code (see Table 4) alternating with “run,” it has tripped on 
a current (amperage) condition. If the fault code is alternating with some number (voltage reading or 
zero), the unit will not allow the motor to start because there is a problem with the incoming voltage. 
If the display is showing just a fault code, the unit is in a mode that requires a manual reset. This 
could be because the number of restarts (#RF, #RU) has expired or is not allowed. If the display 
reads “off,” a stop command was issued through the communications network. 

 

 

PROBLEM SOLUTION 

The unit will not start. Display 
alternates “rP” with the 
DISPLAY/PROGRAM 
parameter value.  

The voltage inputs are reverse phased. If this is the 
initial start-up, swap any two of the leads connected to 
L1, L2, or L3 on the 777-P to correct the problem. If the 
overload relay has been previously running, the power 
system has been reverse phased. Check the phase 
sequence of the incoming power lines. Note: L1 must 
be tapped from conductor Phase A, L2 from B, and L3 
from C for correct power factor measurements on 
remote communications. 

The unit will not start. Display 
alternates “SP”, “ub”, “HI”, or 
“Lo” with the DISPLAY/ 
PROGRAM parameter value.  

The incoming voltage is not within the limits 
programmed in the VUB, HV, and LV settings. Adjust 
the DISPLAY / PROGRAM switch to read the incoming 
line voltage values. Correct the incoming power 
problem and check programmed limits to verify they are 
correct. 

Display alternates “SP”, “ub”, or 
“oc” with “run.” 

The overload relay has tripped on the fault shown on 
the display and is timing down RD2 before restarting. 

Display alternates “uc” with 
“run.” 

The overload relay has tripped on undercurrent and is 
timing down RD3 before restarting. If undercurrent is 
not a normal condition for this installation, check for 
broken shafts, broken belts, etc. 

Display is showing a solid “SP”, 
“ub”, or “oc.” 

The unit has tripped on the fault shown and a manual 
reset is required because of the programmed setting in 
#RF. Check the system for problems that would 
produce the single-phase, overload or current 
unbalance fault, such as a jam. 

Display is showing a solid “uc.” 

The unit has tripped on undercurrent and a manual 
reset is required because of the setting in #RU. Check 
the system for problems that would produce a loss of 
load such as a broken belt or a lack of liquid to pump. 

Display is showing a solid “CF.” 

The unit has tripped on current single phasing, but was 
not single phased by the incoming voltage. Check for 
damaged contacts or loose wiring. 

Display is showing a solid 
“GrF.” 

A ground fault current greater than the programmed GF 
value has been detected. A manual reset is required. 
Check the motor for insulation breakdown. 

 

Table 4. Troubleshooting 

 
 
 
 

Summary of Contents for MotorSaver Plus 777-575-P

Page 1: ...ps onto the rail 3 A For amperages from 25 90 amps insert the motor conductors through the holes marked A B and C Make certain the conductor through each hole corresponds to the right motor conductor...

Page 2: ...0 3 3 32 6 3 3 12 25 10 50 3 0 5 49 2 2 25 90 20 100 0 10 98 1 1 80 110 80 140 0 40 140 5 100 100 5 110 160 120 210 0 60 210 5 150 150 5 160 220 160 280 0 80 280 5 200 200 5 220 320 240 420 0 120 420...

Page 3: ...Figure 2 Typical Wiring Diagram Using External CTs Figure 3 Looping Example Showing Three Conductors MULT 3 from Table 1 3 6 07 A1 No other necessary connections are shown...

Page 4: ...7 210 208 3 1 7 and 208 3 203 5 3 The maximum deviation from the average is 5 3 thus voltage unbalance 5 3 208 3 x 100 2 5 MULT MULT multiplier setting is found on Table 1 The MULT setting is determi...

Page 5: ...hase or RP reverse phase condition exists when power is applied to the device the output relay will energize the NO will close and the NC will open as soon as RD1 expires Typically this is set to 20 3...

Page 6: ...only used when communicating with an RM 2000 RM 1000 COM DN CIO DN a PLC or a PC The address can be 1 99 A01 A99 RF RF is the number of restarts the 777 P will attempt after current unbalance or curre...

Page 7: ...played will be the number corresponding to where the DISPLAY PROGRAM knob is pointed It will do this for the amount of time programmed into RD1 After this time has expired the relay will energize NO c...

Page 8: ...will be protected by this setting 30 Slow Trip Motors with long acceleration times 10 seconds or high inertia loads J Prefix Programming any of the trip classes with the J prefix will enable jam prote...

Page 9: ...RD3 does not have any function RF Because an overload overcurrent fault signals a serious problem in this application e g worn bearings oc should not be included in the RF setting so that a manual res...

Page 10: ...h line current or each individual line line voltage The display is also used for programming the operating parameters of the device The display also identifies what caused the unit to de energize its...

Page 11: ...tion signal conditioning for compatibility with Modbus RTU and RS 485 networks and provides terminals for terminating the shielded communications cable Up to 99 units can be installed on one RS 485 ne...

Page 12: ...rameter value The incoming voltage is not within the limits programmed in the VUB HV and LV settings Adjust the DISPLAY PROGRAM switch to read the incoming line voltage values Correct the incoming pow...

Page 13: ...rmer must be between 115 and 150 of the GF setting and pass through only one CT window 5 The values of V and R will be determined by the current required to generate a GF trip condition I Vrms R where...

Page 14: ...14 6 07 A1 GROUND FAULT TEST RESULTS Date Performed by Results Location A copy of this form should be retained by the building s electrical foreman...

Page 15: ...ge 0 5 of nominal voltage Current 1 100A direct Trip Times Those not shown have user selectable trip times Ground Fault Trip Time 101 200 of Setpoint 201 300 of Setpoint 301 400 of Setpoint 401 or Gre...

Page 16: ...0 10 98A MULT or 40 140 of CT Primary CUB Current Unbalance Threshold 2 25 or 999 disabled 02 30 J02 J30 TC Overcurrent Trip Class and Linear Overcurrent Trip Delay L00 L60 or oFF RD1 Rapid Cycle Tim...

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