SynQor Headquarters UPS-1500 Series, Operator'S Manual

Page 1: ...Power Supply UPS 1500 S 1U UPS 1500 E 2U 1 888 567 9596 USA only SynQor Headquarters 155 Swanson Road Boxborough MA 01719 1316 USA www synqor com Made in USA N M Redundancy optional Operator s Guide...

Page 2: ...2U Mechanical Diagram 15 UPS Efficiency 16 Total Output Power that can be derived from the AC INPUT 16 Power Cable Wiring Diagram 19 Power Cable Wire Size 20 Section III Operation Set Up 21 Start Up 2...

Page 3: ...F option 41 Multi unit AC Output On Off Control Expanded Parallel R option 41 AC Output Neutral Grounding 41 Wiring Caution 42 Section V Battery Pack Battery Technology 43 Electronic Circuitry within...

Page 4: ...urce of AC power and not connected to the UPS do not contact the exposed terminals of the AC input cable Do not assume that the source of AC power is not present Connections between the AC input cable...

Page 5: ...ot apply external voltages to the pins of an exposed battery pack connector It is not possible to charge the battery pack from an external source and excess voltages could damage internal control circ...

Page 6: ...df Please contact the SynQor factory for all other questions regarding the UPS battery pack CAUTION Do not dispose of batteries in a fire The batteries may explode CAUTION Do not open or mutilate batt...

Page 7: ...are two optional DC outputs at various voltage and power levels available The total AC plus DC output power is limited to 1250 W The electronic circuitry within the UPS 1500 Series products is designe...

Page 8: ...three power sources the AC INPUT the optional DC INPUT or the battery with that order of priority based on availability EMI filters are present at all external inputs and outputs AC INPUT DC INPUT DC...

Page 9: ...e DC1 option is limited to 500 W The DC2 option can deliver up to 1250 W output When the DC2 option is selected DC Input is not available The DC1 and DC2 outputs are isolated from each other and the A...

Page 10: ...r multi unit combinations M DC2 Out 24 VDC with Droop Share of up to 3 units P DC2 Out 24 VDC No Share Order R AC Output Electronic Breaker option for fault tolerant R DC2 Out 28 VDC with Droop Share...

Page 11: ...00 W capability and DC2 with up to 1250 W capability an optional droop share RS232 serial port and logic level I O communication are included in the standard model An Ethernet port providing web and S...

Page 12: ...n Ethernet Port User I O CONFIG Port Ground Stud 1 4 20 DC Input Option Exhaust Fan AC Input ACCircuit Breaker DC1 Output Option AC Output Exhaust Fan Ethernet Port User I O CONFIG Port Ground Stud 1...

Page 13: ...emperature 15 26 V at 0 A 22 V at 50 A 1100 W 28 V Option Voltage Regulation Over Load Temperature 13 30 V at 0 A 26 V at 48 1 A 1250 W ENVIRONMENTAL CHARACTERISTICS MIL STD 810G Temperature Methods 5...

Page 14: ...2019 www synqor com 750 19 05 750 19 05 9 750 247 65 18 700 474 98 19 450 494 03 313 7 9502 625 15 875 55 13 97 UNIT MOUNTING HOLES 8 32 250 6 35 x26 1 73 43 942 1 50 38 1 21 60 583 64 17 431 8 MADE...

Page 15: ...2U Mechanical Diagram MADE IN USA UPS POWER OUT POWER IN LOAD CHARGE FAN BATT BATT UPS ON OFF 3 33 84 582 1 749 44 4246 2 062 52 3748 2 375 60 325 750 19 05 750 19 05 9 750 247 65 21 60 583 64 18 700...

Page 16: ...put power the AC OUTPUT power plus the optional DC OUTPUT power for the UPS 1500 series is rated at 1250 W for an ambient temperature as high as 55o C 131o F It draws this power first from the AC INPU...

Page 17: ...an be derived from the AC INPUT linearly decreases from 1250 W at 90 Vrms to 1000 W at 80 Vrms except for at the high end of the ambient temperature range see below For example the total output power...

Page 18: ...ted and uncommon range of AC INPUT voltage between 132 Vrms and 160 Vrms in which the total output power that can be derived from the AC INPUT is also derated as shown in the graph below 1100W 0 200 4...

Page 19: ...he following functions and locations AC INPUT Pin Function A Line B Neutral C No Connect D Ground A B D C DC INPUT Pin Function G F E Vin B C D Vin Return A H No Connect A B G H D E C F AC OUTPUT Pin...

Page 20: ...drop to an acceptably small value While this is an issue for all of the power cables it is particularly important for the DC INPUT and DC2 Output cables because the current flowing through it is very...

Page 21: ...h the correct polarity Connect the USER I O cables Connect all INPUT cables first to the UPS and then to the various sources An overcurrent protect and disconnect device should be installed on the DC...

Page 22: ...are available the UPS can still be turned on It will draw power from the internal battery for as long as the battery has charge left in it This is sometimes referred to as a COLD START in the industry...

Page 23: ...ad that might be connected to the other output NOTE that disconnecting an input or output power cable while that cable is handling power will likely cause an arc to form as the terminals are pulled ap...

Page 24: ...otherwise maintain its specified maximum temperature for its internal circuitry the fans will momentarily be driven at a speed that exceeds their rated long term running speed There is an LED on the f...

Page 25: ...se indicators are described in this section LEDs LED above the ON OFF switch This LED has four possible indications according to the table below LED Appearance Description Indication Green UPS is Runn...

Page 26: ...e Source of Power Amber Input has Returned within Range and Diagnostic Tests are Being Performed Off Input is Not within Range Or the DC INPUT Option is not Installed Power Out Indicators LEDs in posi...

Page 27: ...d Green B3 Off Total Load Power 75 B0 B1 B2 Green B3 Dimmed Green Total Load Power 100 B0 B1 B2 Green B3 Blinking Red Total Load Power 100 Battery State of Charge Indicators LEDs in positions E0 E3 Th...

Page 28: ...ed UPS Temperature Fans Running at 100 Red Maximum UPS Temperature Fans Running at 110 Battery Pack Temperature Indicator LED in position F1 The LED in position F1 indicates the temperature of the bat...

Page 29: ...Have Recently Had Degraded Performance and Diagnostic Tests are Being Performed Red One or Both Fans Presently Have Degraded Performance Battery Pack Service Required Indicator LED in position C1 The...

Page 30: ...Turned Off and Back On to Reset Fault Four UPS is Drawing Power From the Battery Pack and the Remaining Charge is 10 Hot Swapping the Battery Pack The battery pack can be removed from the UPS and it o...

Page 31: ...D 810G MIL STD 810G Test Method Name Procedure Details 500 5 Low Pressure I II and III 15 000 ft operating 40 000 ft storage 501 5 High Temperature I and II 55o C operating 65o C storage 502 5 Low Tem...

Page 32: ...ut Neutral Wire option Example PN Single Unit no paralleling G UPS 1500 S 1U W1GS00 ECE Standard Parallel F UPS 3000 S 2U W1FS00 ECE Expanded Parallel R UPS 1500 S 1U W2RS00 ECE Note When combining UP...

Page 33: ...This allows users to create N 1 or N M redundant systems Additionally the R option increases the total number of units in a multi unit system to 32 These units can be arranged to form single phase Sp...

Page 34: ...ing pages Number of UPS Units Output Configuration Phasor Diagram of Output Phases Output Voltage Output Current per phase Total Output Power Configuration Cable Redundant Parallel Configuration Cable...

Page 35: ...m 1 1 or 2 1 redundant systems Two UPS units with AC OUTPUTS Paralleled For two UPS units having their outputs connected in standard parallel or redundant parallel the wiring diagram for the AC OUTPUT...

Page 36: ...GND L1 N PEGND REAR PANEL REAR PANEL REAR PANEL L1 N TO LOAD PEGND AC Output AC Output AC Output CONFIGURATION cable SYN 9315 or SYN 9343 When ordering select the options F Floating for standard paral...

Page 37: ...at a high potential relative to the neutral or PEGND One will be phase shifted by 180 degrees one half cycle from the other meaning that when one hot wire is at its positive peak the other is at its n...

Page 38: ...roviding the AC OUTPUT cable all the cable sections should have the following minimum wire size depending on whether the AC OUTPUT of the individual UPS units is 115 Vac or 230 Vac UPS AC Output Volta...

Page 39: ...that configuration cables for two unit and three unit single phase systems are offered as standard products See the previous pages for part numbers Line 1 UPS Unit 1 0 Line 2 UPS Unit 1 180 Line 1 UP...

Page 40: ...cted to sources of power They could be connected to the same AC and or DC source respectively They could be connected to different AC and or DC sources respectively All that is necessary is to ensure...

Page 41: ...rce e g no AC or DC input and depleted battery the combined AC output will shutdown Multi unit AC Output On Off Control Expanded Parallel R option For expanded parallel multi unit operation any on fro...

Page 42: ...WARNING LETHAL VOLTAGES MAY BE PRESENT ON UPS AC OUTPUT CONNECTIONS ALWAYS REMOVE BATTERY PACKS AND INPUT POWER BEFORE MAKING MULTI UNIT AC OUTPUT CONNECTIONS ALL AC OUTPUT CABLE CONNECTORS MUST BE I...

Page 43: ...attery cells fails In a normal battery configuration the failure of a single cell would disable the entire battery The SynQor battery packs are designed with their battery cells arranged in segments t...

Page 44: ...e of 2 hours It has 3 battery segments and weighs 10 5 lbs Its run time as a function of UPS load power is Total UPS Output Power Standard Battery Run Time 100 Rated Power 10 Minutes 80 Rated Power 13...

Page 45: ...not exceeded or the battery s energy storage capacity and or life may be degraded Battery Pack Replacement Battery Packs 1500S Series 1U 32 lbs 1500E Series 2U 50 lbs 3000S Series 2U 65 lbs 2 battery...

Page 46: ...his chassis and the exposed power terminal strip is not subjected to extreme mechanical shock or to excessive moisture UPS battery packs must be shipped per Federal DOT Regulations as a Class 9 Fully...

Page 47: ...for a connection to a host system computer so that it can control the UPS and receive information regarding the status of the UPS The Configuration male DB15 connector on the right is for a connection...

Page 48: ...148 2N3904 Input Pin 50k Ohms 100 Ohms 5V 500 Ohms PS2581L 1N4148 I O Circuits OUTPUT ON OUTPUT OFF 5V Pin SHUTDOWN Input Pin Remote On Off Switch SPDT Momentary ON OFF ON 100 Ohms 5V 8 500 Ohms 13 PS...

Page 49: ...eference for all digital inputs and outputs LOW_BATT 6 Open collector output where low indicates battery charge level is 10 ACIN_GOOD 7 Open collector output where low indicates AC Input voltage is wi...

Page 50: ...ignal TX 2 RS232 DCE UPS Device Transmit signal The RS232 port provides readback of UPS s state as well as the configuration and control of the UPS s operation The port can be used from a standard ter...

Page 51: ...supports auto negotiation polarity correction and Auto MDIX detection and use of straight through or cross over cables IP address assignment can be done via DHCP or user entry of a static address The...

Page 52: ...ilate batteries Released electrolyte is harmful to the skin and eyes It may be toxic Always use the proper SynQor battery pack See the battery replacement chart on page 45 Fans The fans on the rear pa...

Page 53: ...ternal conditions can likely be corrected by the user The 16 LEDs on the front panel of the battery pack are the best and first place to look to determine what might be wrong with the UPS The table on...

Page 54: ...y The DC INPUT voltage is either too low or too high The DC INPUT cable may have too much series resistance Thicker wire should be used A1 AC OUTPUT Power LED LED is OFF The UPS is OFF and needs to be...

Page 55: ...to keep the unit cool The maximum recommended temperature may be exceeded but the fans are keeping things cool enough to avoid triggering the over temperature shut down circuitry F1 Battery Pack Temp...

Page 56: ...ue The UPS s battery run time will therefore be similarly reduced The battery pack should be replaced at the earliest convenient time All 16 LEDs All LEDs are OFF The battery pack is not fully inserte...

Page 57: ...ed to the UPS Or it may happen when the load itself is turned on and or connected to the AC OUTPUT of a UPS that is already running Common examples of such loads are motors and incandescent lights but...

Page 58: ...PS to determine that the voltage at its AC INPUT or its DC INPUT is below its minimum specified value even though the corresponding voltage at the source of AC or DC power is within the specified rang...

Page 59: ...by another stop for one minute and so on This same problem can also occur for the AC INPUT if the voltage at the AC source is close to the specified 80 Vrms minimum limit In this case the UPS will try...

Page 60: ...terruptible Power Supply 006 0006205 05 28 2019 Rev ZC 1 888 567 9596 USA only SynQor Headquarters 155 Swanson Road Boxborough MA 01719 1316 USA www synqor com Made in USA Operator s Guide UPS 1500 Se...