SynQor 3-Phase UPS-1500 Series, Operator'S Manual

Page 1: ...500 E 2U 1 888 567 9596 USA only SynQor Headquarters 155 Swanson Road Boxborough MA 01719 1316 USA www synqor com Made in USA N M Redundancy optional Operator s Guide 3 Phase UPS 1500 Series Uninterru...

Page 2: ...5 2U Mechanical Diagram 16 UPS Efficiency 17 Total Output Power that can be derived from the AC INPUT 17 Power Cable Wiring Diagram 19 Power Cable Wire Size 20 Section III Operation Set Up 22 Start Up...

Page 3: ...41 Multi unit AC OUTPUT ON OFF Control Expanded Parallel R option 42 AC OUTPUT Neutral Grounding 42 Wiring Caution 42 Section V Battery Pack Battery Technology 43 Electronic Circuitry within the Batte...

Page 4: ...urce of AC power and not connected to the UPS do not contact the exposed terminals of the AC INPUT cable Do not assume that the source of AC power is not present ConnectionsbetweentheAC INPUT cableand...

Page 5: ...to the pins of an exposed battery pack connector It is not possible to charge the battery pack from an external source An external voltage could damage the pack s internal control circuitry Hazardous...

Page 6: ...UTION Do not dispose of batteries in a fire The batteries may explode CAUTION Do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes It may be toxic Always use the prop...

Page 7: ...ide frequency range 45 800Hz An optional 28 V nominal DC INPUT may also be used The AC INPUT has priority over the DC INPUT The UPS provides up to 1500 VA and 1250 W of AC OUTPUT power at 115 or 230 V...

Page 8: ...also provides smoothing of load transients and nonlinear load profiles so that the input power sources are not subjected to these type of disturbances There is a seamless transfer from any power sour...

Page 9: ...ation and a pure sinusoidal output voltage waveform An optional electronic breaker can be added to the AC OUTPUT This one pole hot side only electronic breaker allows for fault tolerant glitch free op...

Page 10: ...S Not Installed Notes D DC Input Order F Floating option when configuring the AC output for multi unit combinations M DC2 Out 24 VDC with Droop Share of up to 3 units P DC2 Out 24 VDC No Share Order R...

Page 11: ...tion also allows the user to build multi unit systems of up to 32 units total in Single Phase Split Phase or 3 Phase system configuration The initial set point frequency of the AC OUTPUT voltage can b...

Page 12: ...nformation can be found at the web site http www synqor com UPS DC1 Output Option DC1 Output Option UPS 1500 S 1U with DC1 Output DC2 Output Option EthernetPort Option EthernetPort Option ACOutput ACO...

Page 13: ...put DC1 Output Option UPS 1500 E 2U with DC1 Output DC2 Output Option 17 00 3 33 2U On Off DC1 Output Option DC1 Output Option EthernetPort Option EthernetPort Option ACOutput ACOutput Exhaust Fan Exh...

Page 14: ...Load Temperature 15 26V at 0A 22V at 50A 1100W 28V Option Voltage Regulation Over Load Temperature 13 30V at 0A 26V at 48 1A 1250W ENVIRONMENTAL CHARACTERISTICS MIL STD 810G Temperature Methods 501 5...

Page 15: ...se Guide www synqor com 1U Mechanical Diagram MADE IN USA UPS POWER OUT POWER IN LOAD CHARGE FAN BATT BATT UPS ON OFF 750 19 05 750 19 05 9 750 247 65 18 700 474 98 19 450 494 03 313 7 9502 625 15 875...

Page 16: ...0 UPS 1500 3 Phase Guide www synqor com 2U Mechanical Diagram 3 33 84 582 1 749 44 4246 2 375 60 325 750 19 05 750 19 05 9 750 247 65 22 53 572 1 18 700 474 98 19 450 494 03 UNIT MOUNTING HOLES 8 32 2...

Page 17: ...he AC INPUT The total combined UPS output power the AC OUTPUT power plus the optional DC OUTPUT power options for the UPS 1500 series is rated at 1250 W for an ambient temperature as high as 55 C 131...

Page 18: ...is above 100VL vN then the UPS can deliver its full rated output power of 1250 W from the AC INPUT for an ambient temperature as high as 55 C 131 F without needing to switch over to the optional DC I...

Page 19: ...ve the following functions and locations AC INPUT Pin Function A Line 1 B Line 2 C Line 3 D Ground A B D C DC INPUT Pin Function G F E Vin B C D Vin Return A H No Connect A B G H D E C F AC OUTPUT Pin...

Page 20: ...In other words the voltage across the cable at its downstream end is smaller than the voltage across the cable at its upstream end Mathematically the amount that the voltage drops is equal to the resi...

Page 21: ...ong cables SynQor recommends that for the UPS 1500 Series The AC INPUT cable have 3 wires one for the ground of 12 AWG The DC INPUT cable have 6 wires three for each DC pole connection of 12 AWG The A...

Page 22: ...onnect the USER I O cables Connect the 3 Phase INPUT AC cables first to the UPS and then to the source Connect the DC INPUT cables if the option is available first to the UPS and then to the source An...

Page 23: ...power sources are available or within the required range the UPS can still be turned ON The UPS will draw power from the internal battery for as long as the battery has charge A battery startup proced...

Page 24: ...ON one can connect or disconnect an output power cable without harming the UPS or disrupting power delivery to a load that might be connected in one of the other output connectors NOTE that disconnect...

Page 25: ...ot otherwise maintain its specified maximum temperature for its internal circuitry the fans will momentarily be driven at a speed that exceeds their rated long term running speed There is a LED on the...

Page 26: ...These indicators are described in this section LEDs LED above the ON OFF switch This LED has four possible indications according to the table below LED Appearance Description Indication Green UPS is R...

Page 27: ...the Source of Power Amber Input has Returned within Range and Diagnostic Tests are Being Performed OFF Input is Not within Range Or the DC INPUT Option is not Installed Power Out Indicators LEDs in p...

Page 28: ...Dimmed Green B3 OFF Total Load Power 75 B0 B1 B2 Green B3 Dimmed Green Total Load Power 100 B0 B1 B2 Green B3 Blinking Red Total Load Power 100 Battery State of Charge Indicators LEDs in positions E0...

Page 29: ...vated UPS Temperature Fans Running at 100 Red Maximum UPS Temperature Fans Running at 110 Battery Pack Temperature Indicator LED in position F1 The LED in position F1 indicates the temperature of the...

Page 30: ...ans Have Recently Had Degraded Performance and Diagnostic Tests are Being Performed Red One or Both Fans Presently Have Degraded Performance Battery Pack Service Required Indicator LED in position C1...

Page 31: ...S Must be Turned OFF and Back ON to Reset Fault Four UPS is Drawing Power From the Battery Pack and the Remaining Charge is 10 Hot Swapping the Battery Pack The battery pack can be removed or inserted...

Page 32: ...uirements MIL STD 810G Test Method Name Procedure Details 500 5 Low Pressure I II and III 15 000 ft operating 40 000 ft storage 501 5 High Temperature I and II 55o C operating 65o C storage 502 5 Low...

Page 33: ...ote standardparallelingunitscannotbemixedwithredundantparallelunitsinmulti unitsystems Ordering Information Standard Vs Redundant Parallel AC OUTPUT Neutral Wire option Example PN Single Unit no paral...

Page 34: ...ience a fault that could otherwise cause the AC OUTPUT to collapse the breaker disconnects the failed unit from the AC bus This configuration allows the remaining units to continue delivering power pr...

Page 35: ...onfigurations of the AC OUTPUTS Up to Three Units Multi unit Configurations The chart below shows four possible ways the AC OUTPUTS of up to three SynQor UPS units can be connected together Each confi...

Page 36: ...factory to purchase the system specific configuration cables Note that configuration cables for two three four and five unit Single Phase parallel systems are offered as standard products Line 1 UPS...

Page 37: ...AC OUTPUT cables and the CONFIGURATION cable need to be connected L1 N PEGND L1 N PEGND L1 N TO LOAD PEGND AC OUTPUT AC OUTPUT REAR PANEL REAR PANEL CONFIGURATION cable SYN 9311 or SYN 9341 When orde...

Page 38: ...AC Output AC Output AC Output CONFIGURATION cable SYN 9315 or SYN 9343 When ordering select the options F Floating for standard parallel or R Redundant for redundant parallel Use CONFIGURATION cable...

Page 39: ...ntial relative to the neutral or PEGND One will be phase shifted by 180 degrees one half cycle from the other meaning that when one hot wire is at its positive peak the other is at its negative peak a...

Page 40: ...ND CONFIGURATION cable SYN 9317 If the user is providing the AC OUTPUT cable all the cable sections should have the following minimum wire size depending on whether the AC OUTPUT of the individual UPS...

Page 41: ...e same AC and or DC source respectively They could be connected to different AC and or DC sources respectively All that is necessary for source input sharing is to ensure that the input voltage falls...

Page 42: ...n the RS 232 interface See UPS Terminal Commands document for more information on the SYSTEM DISABLE command AC OUTPUT Neutral Grounding UPS units combined in multi unit configurations must have the n...

Page 43: ...es battery charging discharging if the battery is outside the temperature range Disconnects or inhibits the internal battery pack s terminals when the pack is not inside the UPS Controls the battery p...

Page 44: ...pack model has 3 battery segments and weighs 10 5 lbs The battery run time as a function of load is as follows Total UPS Output Power Standard Battery Run Time 100 Rated Power 10 Minutes 80 Rated Powe...

Page 45: ...sure that this range is not exceeded or the battery s energy storage capacity and or life might be degraded Battery Pack Replacement Battery Packs 1500S Series 1U 32 lbs 1500E Series 2U 50 lbs Standar...

Page 46: ...chassis and the exposed power terminal strip are not subjected to extreme mechanical shock or to excessive moisture UPS battery packs must be shipped per Federal DOT Regulations as a Class 9 Fully Reg...

Page 47: ...puter so that it can control the UPS and receive information regarding the status of the UPS The Configuration male DB15 connector on the right is for a connection between SynQor UPS units in standard...

Page 48: ...1N4148 2N3904 Input Pin 50k Ohms 100 Ohms 5V 500 Ohms PS2581L 1N4148 I O Circuits OUTPUT ON OUTPUT OFF 5V Pin SHUTDOWN Input Pin Remote On Off Switch SPDT Momentary ON OFF ON 100 Ohms 5V 8 500 Ohms 13...

Page 49: ...d reference for all digital inputs and outputs LOW_BATT 6 Open collector output where low indicates battery charge level is 10 ACIN_GOOD 7 Open collector output where low indicates AC INPUT voltage is...

Page 50: ...Receive signal TX 2 RS232 DCE UPS Device Transmit signal The RS232 port provides readback of UPS s state as well as the configuration and control of the UPS s operation The port can be used from a st...

Page 51: ...The interface supports auto negotiation polarity correction and Auto MDIX detection and use of straight through or cross over cables IP address assignment can be done automatically via DHCP or a user...

Page 52: ...battery pack See the battery replacement chart on page 45 Fans The fans on the rear panel have sealed bearings that do not require any regular maintenance Fan assemblies are user replaceable with kit...

Page 53: ...as desired These external conditions can likely be corrected by the user The 16 LEDs on the front panel of the battery pack are the best and first place to look to determine what might be wrong with t...

Page 54: ...ity The DC INPUT voltage is either too low or too high The DC INPUT cable may have too much series resistance Thicker wire should be used A1 AC OUTPUT Power LED LED is OFF The UPS is OFF and needs to...

Page 55: ...eed to keep the unit cool The maximum recommended temperature may be exceeded but the fans are keeping things cool enough to avoid triggering the over temperature shut down circuitry F1 Battery Pack T...

Page 56: ...alue The UPS s battery run time will therefore be similarly reduced The battery pack should be replaced at the earliest convenient time All 16 LEDs All LEDs are OFF The battery pack is not fully inser...

Page 57: ...running Common examples of such loads are motors and incandescent lights but some electronic equipment can also display this characteristic Several problems could arise with such a load The UPS fails...

Page 58: ...e The UPS will detect a missing or out of range input phase and proceed to switch to the DC INPUT source if present or if not present to the battery backup The UPS will continue to monitor the INPUT A...

Page 59: ...DC INPUT source for 1 minute before trying again and starting the cycle again The complete cycle will continue to repeat over and over until the voltage drop in the input circuit is corrected or the b...

Page 60: ...129 10 12 2018 Rev B 1 888 567 9596 USA only SynQor Headquarters 155 Swanson Road Boxborough MA 01719 1316 USA www synqor com Made in USA Uninterruptible Power Supply Operator s Guide 3 Phase UPS 1500...