background image

22/48 | 

FDR-3G…OF

Installation 2 - Dry

Using Mineral Wool and Cover Boards

The supporting construction opening must be prepared as depicted. Opening surfaces must be even and cleaned off. 
The flexible wall opening must be reinforced as per the standards for plasterboard walls. The opening dimensions are 
driven by the nominal dimensions of the damper with added clearance. For circular dampers prepare the opening of 
diameter D1.
With these dampers it is necessary to install the bendable hangers (2) onto the cover boards using suitable screws or 
screws with wall plug (F1). Therefore, it is necessary to begin by installing the bottom part/parts of the CBR-FD or CBS-
FD cover boards. Insert the damper from the mechanism side and secure the bendable hangers of the damper into the 
cover plate using suitable screws (F1). Subsequently mount the remaining cover boards from the mechanism side.
Fill in the area between the wall and the damper with mineral wool (F3) with a density of at least 50 kg/m3 
thoroughly but in such a way that will not deform the damper housing, while paying attention to prevent the fouling of 
the damper’s functional parts, which could limit its correct functionality.
Close the gap between the damper and the mounting opening, for a circular damper use CBR-FD cover boards, for a 
rectangular damper use CBS-FD cover boards with screws (F1) through pre-drilled holes.
All the gaps between the cover boards, between cover boards and the wall and between cover boards and the fire 
damper need to be filled with fire resistive coating (F4).
If needed, uncover and clean the damper after installation.
Check the damper’s functionality

Installation - Standard Distances

For Dry installation, the minimum distance from the wall or ceiling to the damper body is 100 mm and for DN>560 the 
distance is 150 mm. For multiple crossings through a fire resistive wall the minimum distance between two damper 
bodies is 200 mm and for DN>560 the minimum distance is 300 mm. This applies for distances between the damper 
and a nearby foreign object crossing the fire resistive wall.

Installation in a Wall thinner than tested

Installation in a thinner wall is allowed under the condition that an additional layer/layers of fire protective board are 
fixed to the surface of the wall in order to achieve the same length of damper penetration seal as was tested. The 
minimum width of added boards around the damper is 200 mm. In addition, the alternative thinner wall should be 
classified in accordance with EN 13501-2:2007 + A1: 2009 for fire resistance required for product application. For a 
protruding wall, the additional layers must be fixed on the steel supporting construction of the wall.

Summary of Contents for FDR-3G

Page 1: ...FDR 3G OF Overflow Fire Damper FDR 3G ...

Page 2: ...2 48 FDR 3G OF Table of Contents Overview 3 Technical Parameters 6 Diagrams 11 Dimensions 13 Ordering Code 14 Installation 16 Electrical parameters 34 Operation manual 46 ...

Page 3: ... after the melting of the thermal fuse After the closing of the damper blade it is mechanically locked in the closed position and can only be opened manually The actuating mechanism is activated when the temperature of the air in the duct reaches 74 C and the damper closes within 10 seconds after the melting of the fuse Actuator Operated Fire Dampers By default all actuator operated fire dampers a...

Page 4: ...h electro thermal fuse 72 C and auxiliary switches BSD230T OF or GSD230T OF Overflow fire damper with Smoke Detector fitted activation mechanism AC 230 V with a Belimo or Gruner spring return actuator with an electro thermal fuse 72 C and auxiliary switches with a Belimo supply and communication unit or Gruner power supply unit Actuator powered through transformer and Smoke Detector AC DC 24 V BSD...

Page 5: ...5 48 FDR 3G OF AM FD Activation Mechanisms CBR FD Cover Boards ...

Page 6: ... operated 72 C as standard by means of the spring after current interruption in the electro thermal fuse and or after smoke sensor detection Operational temperature Minimum 0 C Maximum 60 C for 74 C and 72 C thermofuse Environment suitability Protected against weather disruptions with temperature above 0 C up to 95 Rha 3K5 according to EN 60721 3 3 Open Closed indication Manually operated microswi...

Page 7: ...magnetic Compatibility Directive Driving actuator types Belimo BLF230 T BLF24 T BF230 T BF24 T BFN230 T BFN24 T BFN24 T BFL230 T BFL24 T also with connection possibilities with acronyms ST W Gruner 360TA 230 12 S2 360TA 024 12 S2 340TA 230D 03 S2 340TA 024D 03 S2 340TA 230 05 S2 340TA 024 05 S2 also with connection possibilities with acronyms ST W Transport and Storage Dry indoor conditions with a...

Page 8: ...ctivation mechanism B G P5 Inspection lid P6 Thermoelectric fuse BAT72 TA 72 P7 Supply and communication unit BKN230 24 FS UFC24 2 P8 Bendable hanger P9 Release and test button P10 Crank P11 Open position P12 Closed position P13 Hexagon bent wrench No 10 not part of delivery P14 Smoke detector Hekatron ORS 142 ...

Page 9: ...9 48 FDR 3G OF P15 Grid P16 Extended ductwork ...

Page 10: ...e Response delay response time Pass closure time Operational reliability Pass motorized cycle 10 200 cycles manual cycle 50 cycles modulated 20 200 cycles Fire resistance Resistivity depending on installation method and situation integrity E maintenance of the cross section under E mechanical stability under E cross section under E insulation I smoke leakage S Durability of response delay Pass sen...

Page 11: ...l A weighted 600 800 1000 1200 1400 1600 m h 200 300 400 l s 25 50 75 Pa 25 dB A 30 dB A 35 dB A 40 dB A 45 dB A 50 dB A FDR 3G 250 H0 OF Pressure drop sound power level A weighted 1000 1500 2000m h 200 300 400 500 l s 25 50 75 Pa 25 dB A 30 dB A 35 dB A 40 dB A 45 dB A 50 dB A FDR 3G 280 H0 OF Pressure drop sound power level A weighted 1000 1500 2000 m h 200 300 400 500 600 l s 25 50 Pa 25 dB A 3...

Page 12: ...0 m h 600 800 1000 1200 1400 l s 10 20 30 40 Pa 25 dB A 30 dB A 35 dB A 40 dB A 45 dB A 50 dB A FDR 3G 500 H0 OF Pressure drop sound power level A weighted 2000 3000 4000 5000 6000m h 600 800 1000 1200 1400 1600 l s 10 20 30 Pa 25 dB A 30 dB A 35 dB A 40 dB A 45 dB A 50 dB A FDR 3G 560 H0 OF Pressure drop sound power level A weighted 3000 4000 5000 6000 m h 800 1000 1200 1400 1600 1800 l s 10 20 3...

Page 13: ...13 48 FDR 3G OF Dimensions Free area Dimensions Note 3 Inclusive bearing Overhangs Weights ...

Page 14: ...detector 24 V AC DC 24 V AC DC Belimo Actuator GSD230T OF 230 V AC Supply unit Smoke detector 24 V AC DC 24 V AC DC Gruner Actuator BSD24T OF Smoke detector 24 V AC DC 24 V AC DC Belimo Actuator GSD24T OF Smoke detector 24 V AC DC 24 V AC DC Gruner Actuator Example of the Circular Overflow Fire Dampers Ordering Code FDR 3G 630 H2 OF Circular overflow fire damper nominal diameter 630 mm manually op...

Page 15: ...15 48 FDR 3G OF ø 250 DN ø630 Standardardly in position B On demand in position L T ...

Page 16: ...tion of a damper that has been damaged during transportation or handling Installation Maintenance Operation Some damper parts may have sharp edges therefore to protect yourself from harm please use gloves during damper installation and manipulation In order to prevent electric shock fire or any other damage which could result from incorrect damper usage and operation it is important to ensure that...

Page 17: ...5 mm This condition does not apply for tested distances Therefore Wet and Soft installations are approved for smaller distances under condition that the resulted resistivity is reduced to EI90S The fire damper must be installed into a fire partition structure in such a way that the damper blade in its closed position is located inside this structure A bendable hinge is provided on the damper body ...

Page 18: ...installation Check the damper s functionality Installation Standard Distances According to the standard EN 1366 2 the minimum distance from the wall or ceiling to the damper body is 75 mm For multiple crossings through a fire resistive wall the minimum distance between two damper bodies is 200 mm This applies for distances between the damper and a nearby foreign object crossing the fire resistive ...

Page 19: ...19 48 FDR 3G OF ...

Page 20: ...20 48 FDR 3G OF ...

Page 21: ...les 4d Mineral wool thickness cubic density see picture 5 Flexible wood beam wall 5a Vertical spruce wooden beam 60 100 mm 5b Horizontal spruce wooden beam 80 100 mm 6 Alternative thinner wall classified in accordance with EN 13501 2 2007 A1 2009 for fire resistance required for product application 7 Area of 200 mm from opening around the damper must have the same composition and be created the sa...

Page 22: ...ing for a circular damper use CBR FD cover boards for a rectangular damper use CBS FD cover boards with screws F1 through pre drilled holes All the gaps between the cover boards between cover boards and the wall and between cover boards and the fire damper need to be filled with fire resistive coating F4 If needed uncover and clean the damper after installation Check the damper s functionality Ins...

Page 23: ...23 48 FDR 3G OF ...

Page 24: ...24 48 FDR 3G OF ...

Page 25: ...ard fireproof plate type F EN 520 4b Vertical CW profiles 4c Horizontal CW profiles 4d Mineral wool thickness cubic density see picture 5 Flexible wood beam wall 5a Vertical spruce wooden beam 60 100 mm 5b Horizontal spruce wooden beam 80 100 mm 6 Alternative thinner wall classified in accordance with EN 13501 2 2007 A1 2009 for fire resistance required for product application 7 Area of 200 mm fro...

Page 26: ...t least 2 mm thick and 100 mm wide on the exposed filling and wall edges evenly from both sides Do not apply this layer in the place where the mechanism is located inspection openings and manufacturer labels If needed uncover and clean the damper after installation Check the damper s functionality Installation Standard Distances According to the standard EN 1366 2 the minimum distance from the wal...

Page 27: ...27 48 FDR 3G OF ...

Page 28: ...28 48 FDR 3G OF ...

Page 29: ...erboard fireproof plate type F EN 520 4b Vertical CW profiles 4c Horizontal CW profiles 4d Mineral wool thickness cubic density see picture 5 Flexible wood beam wall 5a Vertical spruce wooden beam 60 100 mm 5b Horizontal spruce wooden beam 80 100 mm 6 Alternative thinner wall classified in accordance with EN 13501 2 2007 A1 2009 for fire resistance required for product application 7 Area of 200 mm...

Page 30: ...ter installation Check the damper s functionality Installation Standard Distances According to the standard EN 1366 2 the minimum distance from the wall or ceiling to the damper body is 75 mm For multiple crossings through a fire resistive wall the minimum distance between two damper bodies is 200 mm This applies for distances between the damper and a nearby foreign object crossing the fire resist...

Page 31: ...31 48 FDR 3G OF ...

Page 32: ...32 48 FDR 3G OF ...

Page 33: ...izontal CW profiles 4d Mineral wool thickness cubic density see picture 5 Flexible wood beam wall 5a Vertical spruce wooden beam 60 100 mm 5b Horizontal spruce wooden beam 80 100 mm 6 Alternative thinner wall classified in accordance with EN 13501 2 2007 A1 2009 for fire resistance required for product application 7 Area of 200 mm from opening around the damper must have the same composition and b...

Page 34: ...34 48 FDR 3G OF Electrical connections T PC Activation Type Power Consumption Type of activation H0 OF This type of activation mechanism does not have any electrical equipment ...

Page 35: ... to work on the electrical system Microswitch Power Supply AC 125 250 V or DC 12 24 V Electric Parameters 3A NOTES Supply via safety isolation transformer Legend 1 Grey cable colour 2 Orange cable colour 3 Pink cable colour 4 White cable colour 5 Red cable colour 6 Brown cable colour Do not use for type of activation H2 X 7 Blue cable colour Do not use for type of activation H2 ...

Page 36: ...2 24 V Electric Parameters 3A Impulse Electromagnet Power Supply AC 50 60 Hz DC 24 V Electric Parameters 50 VA load factor 10 maximum 30 seconds in operation NOTES 50 VA Nominal activation power maximum permissible magnet load 300 VA Supply via safety isolation transformer Power consumption must be monitored Legend 1 Grey cable colour 2 Orange cable colour 3 Pink cable colour 4 White cable colour ...

Page 37: ...r Supply AC 230 V 50 60 Hz Electric Parameters 50 VA load factor 10 maximum 30 seconds in operation NOTES 50 VA Nominal activation power maximum permissible magnet load 300 VA Caution Main power supply voltage A device that disconnects the pole conductors minimum contact gap 3 mm is required for isolation from the power supply Power consumption must be monitored Legend 1 Grey cable colour 2 Orange...

Page 38: ...50 60 Hz NOTES Caution Main power supply voltage A device that disconnects the pole conductors minimum contact gap 3 mm is required for isolation from the power supply Parallel connection of several actuators possible Power consumption must be monitored Legend 1 Blue cable colour 2 Brown cable colour S1 Violet cable colour S2 Red cable colour S3 White cable colour S4 Orange cable colour S5 Pink ca...

Page 39: ...50 60 Hz NOTES Caution Main power supply voltage A device that disconnects the pole conductors minimum contact gap 3 mm is required for isolation from the power supply Parallel connection of several actuators possible Power consumption must be monitored Legend 1 Blue cable colour 2 Brown cable colour S1 Violet cable colour S2 Red cable colour S3 White cable colour S4 Orange cable colour S5 Pink ca...

Page 40: ...OTES Supply via safety isolation transformer Parallel connection of several actuators possible Power consumption must be monitored Legend 1 Blue cable colour black for BF24 T 2 Red cable colour white for BF24 T S1 Violet cable colour white for BF24 T S2 Red cable colour white for BF24 T S3 White cable colour white for BF24 T S4 Orange cable colour white for BF24 T S5 Pink cable colour white for BF...

Page 41: ...n the electrical system Actuator power supply AC 50 60 Hz DC 24 V NOTES Supply via safety isolation transformer Parallel connection of several actuators possible Power consumption must be monitored Legend 1 Blue cable colour 2 Brown cable colour S1 Violet cable colour S2 Red cable colour S3 White cable colour S4 Orange cable colour S5 Pink cable colour S6 Grey cable colour Tf Thermal fuse ...

Page 42: ... must be observed NOTES Caution Main power supply voltage A device that disconnects the pole conductors minimum contact gap 3 mm is required for isolation from the power supply Legend 1 Jumper factory fitted Can be removed if necessary to be replaced by a thermoalectric trip the safety function will be triggered if terminals 1 and 2 are not linked 2 Jumper only used for commissioning purposes and ...

Page 43: ... must be observed NOTES Caution Main power supply voltage A device that disconnects the pole conductors minimum contact gap 3 mm is required for isolation from the power supply Legend 1 Jumper factory fitted Can be removed if necessary to be replaced by a thermoalectric trip the safety function will be triggered if terminals 1 and 2 are not linked 2 Jumper only used for commissioning purposes and ...

Page 44: ...he electrical system Power consumption must be observed NOTES Supply via safety isolation transformer Legend 1 Blue cable colour 2 Brown cable colour S1 Violet cable colour white for BF24 T S2 Red cable colour white for BF24 T S3 White cable colour white for BF24 T S4 Orange cable colour white for BF24 T S5 Pink cable colour white for BF24 T S6 Grey cable colour white for BF24 T Tf Thermal fuse ...

Page 45: ...ment Allow only qualified electricians to work on the electrical system Power consumption must be observed NOTES Supply via safety isolation transformer Legend 1 Blue cable colour 2 Brown cable colour S1 Violet cable colour S2 Red cable colour S3 White cable colour S4 Orange cable colour S5 Pink cable colour S6 Grey cable colour Tf Thermal fuse ...

Page 46: ...he operating position Smoke detector and spring return actuator operated activation mechanism The fire damper must open automatically after the actuator circuit closes the arrow on the actuator axis must show the position 0 Press the control switch P9 on the Thermoelectric fuse and hold it until the fire damper is fully closed the arrow on the actuator axis must show the position 90 Release the co...

Page 47: ...form the inspection The removable mechanism always needs to be returned back into the damper with the damper blade being closed The damper s internal casing thermal fuse sealings foaming substance the damper blade condition and accuracy of its closure during its leaning against the backstop in the closed position must all be checked There must not be any strange objects or a layer of impurities fr...

Page 48: ...Systemair DESIGN 2020 10 23 HandBook_FDR_3G_OF_en GB 8519DCD0 0720 11EB DCA1 21ABDD8D93BC ...

Reviews: