T-Drill T-35, Instruction Manual

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Page 2: ...is manual or parts thereof may not be reproduced in any form or by any means nor translated into any other language without a written permission of T DRILL Oy This manual has been produced with a grea...

Page 3: ...1 T 35 Detachment and attachment of the connecting cord 16 5 2 T 35 start up check 16 6 Operation of the machine 17 6 1 Description of control devices 17 6 2 Selection and adjustment of the T DRILL h...

Page 4: ...INSTRUCTION MANUAL 4...

Page 5: ...ionary measures have not been taken This instruction manual includes instructions for set up operation and maintenance of the T DRILL T 35 tee forming machine This book also includes instructions on h...

Page 6: ...The following list identifies the symbols on the tool Read the instruction manual carefully before using this tool Double Insulated Thermally protected to 130 C Warning Do not throw away Please recycl...

Page 7: ...uced in factory NOTE The T DRILL T 35 is designed for use with power unit T DRILL has chosen Using any other power units with the T DRILL T 35 tee forming unit is not permitted IMPORTANT The warranty...

Page 8: ...isk of electric shock 2 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tools Do not use a power tool while you are tired or under the influence of...

Page 9: ...rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Store...

Page 10: ...sing original spare parts otherwise this may result in considerable danger to the user 2 6 Safety instructions for tee forming Do not touch the rotating tool when the work cycle is in progress Mind yo...

Page 11: ...ling it Always use protective gloves when cleaning the collar The edges of the collar are sharp Keep your hands away from the danger area Do not use inadequate protective gloves as they may get caught...

Page 12: ...joined to the outlet by brazing Before using the T 35 make sure that you have read and fully understood the safety instructions which apply to all power tools and to the capabilities of this special t...

Page 13: ...also presses two dimples simultaneously in the end of the branch tube one acting as a depth stop and the other for inspection of the joint after brazing 1 Notcher 2 Gauge block 3 Ring 3 3 2 Gauge blo...

Page 14: ...rate capacity values diameters and wall thicknesses of the tube are specified in the capacity chart 3 5 Technical specifications T 35 Value NOTE Type Code 3311 Tee diameter NS 1 10 35mm Run tube NS 2...

Page 15: ...T 35 is delivered in a transport box dimensions 25 2 640mm x 6 5 165mm x 14 2 360mm w x h x d Depending on the accessories included the weight of the box is between 29 49 lbs 13 and 23 kg Storage Kee...

Page 16: ...e left in order to loosen the cord 2 Draw the cord out of the power unit Attachment of the cord 1 Push the connector of the cord into the socket of the power unit as far as it will go 2 In order to lo...

Page 17: ...machine 6 1 Description of control devices 6 1 1 T DRILL T 35 2 1 Control devices 1 Trigger 2 Feed mechanism engagement lever NOTE Use maximum speed of rotation when drilling and forming the outlet w...

Page 18: ...lever is situated near the chuck ring The feed mechanism is engaged on when the lever is turned down i e as shown on the illustration If the feed mechanism lever does not engage smoothly rotate the mo...

Page 19: ...f the T DRILL heads 6 2 1 Identification of the T DRILL head The size of the T DRILL head is stamped on the cover plate Identification 1 Actual size in millimetres 2 Nominal size in inches NS 3 The or...

Page 20: ...wist the shank 3 clockwise until a positive stop is reached and the forming pins extend Make a location mark on the cover and the conical cover Each T DRILL head is adjusted at the factory to correspo...

Page 21: ...turn using a 3 mm hexagon wrench as supplied with the T DRILL package 2 To enlarge the outlet rotate the conical cover in the plus direction Hold the cover plate stationary To make a smaller outlet r...

Page 22: ...machine Release the locking ring Rotate the T DRILL head 3 in the chuck until it locks Make sure the T DRILL head is tightly chucked 6 3 2 Removal Rotate the locking ring 1 and head 2 in the same dir...

Page 23: ...completely drained and that it is not under pressure 1 Select the correct T DRILL head 2 Check the forming pin span T Adjust if necessary See section 6 2 2 3 Chuck the T DRILL head 4 Lubricate the T D...

Page 24: ...kwise at the handle of the tool This centers the T DRILL head onto the tube 8 Start the tool by pressing the trigger and drill until the bit has fully penetrated the tube Release the trigger the machi...

Page 25: ...ee keep the tube support against the tube and push the tool toward the tube This ensures that you obtain a circular outlet 12 Once the T DRILL head has come completely out of the outlet release the tr...

Page 26: ...y properties after annealing even once the tube has cooled down 3 Drill a pilot hole into the tube 4 Start the tee forming process NOTE Always lubricate the T DRILL head before drilling and tee formin...

Page 27: ...is prelubricated and does not need special attention for maintenance Clean dust and dirt from tool vents NOTE All other maintenance measures that need to be performed on the T 35 tee forming machine o...

Page 28: ...to the cover plate so that the conical cover can be removed When the conical cover is removed rotate the cone 3 so that the forming pins 4 will slide from the shank 2 The forming pins can now be repl...

Page 29: ...tee Burrs in the pilot hole the drill bit is dull not enough lubricant poor quality lubricant The forming pins are worn or dirt is stuck to their surface Not enough lubricant during formation of the...

Page 30: ...T DRILL head carefully before forming the outlet Consult your local T DRILL representative Check the angling of the machine If you cannot resolve the problem with the help of our trouble shooting inf...

Page 31: ...Disposal Disposal of the T DRILL machine Various kinds of metals plastics and lubricants have been used in the manufacture of the T DRILL machines Dispose of your T DRILL machine according to federal...

Page 32: ...ithin 10 days after a defect has been noticed and if T DRILL so decides the buyer will have to return the complete tool to the nearest T DRILL Representative or Distribution Centre THIS WARRANTY IS PR...

Page 33: ...r diameter of your run tube O D 3 The intersection of the horizontal and vertical rows will show you the maximum wall thickness of the tube This thickness is not to be exceeded Capacity chart for form...

Page 34: ...high speed Maintain some pressure towards the tube 2 After drilling pilot hole remove drill by engaging feed mechanism Anneal briefly below each side of pilot hole Reinsert drill extend forming pins a...

Page 35: ...nsertion into the T branch collar It cuts a curved notch and produces two dimples simultaneously one 6mm atop the other When these dimples are placed in line with the run of the tube one acts as a dep...

Page 36: ...ven surface Line up the appropriate die with the base by rotating the body plate The appropriate die size should face away from the base for maximum leverage Insert the tube into proper die Push the l...

Page 37: ...until it is firmly screwed down The indicator that the nut is properly tightened is that the lever stays in the down position when it is picked up and has to be physically brought to the up position...

Page 38: ...per die Assembly may be done as follows Assemble upper die and holder pin plate on support plate for upper die so that holes 6mm are on the same line Upper die s position must be such that the two sma...

Page 39: ...35 Part No Complete Assembly 5330624 T 35 120V USA Item Part No Description Qty 1 5330628 Power unit 120V USA 1 2 5330174 Tee Forming Unit 1 3 3330076 Tube support 1 4 9114027 Socket head cap screw 2...

Page 40: ...TION MANUAL 40 13 2 Power unit Part No Complete Assembly 5330628 Power unit 120V USA Item Part No Description Qty 1 8000226 Hand drill 120V USA 1 2 4330016 Gearwheel 1 3 6330604 Bushing 1 4 6330622 Ad...

Page 41: ...TEE FORMING MACHINE 41 T 35 Notes...

Page 42: ...INSTRUCTION MANUAL 42 13 3 The T DRILL Tee Forming Unit...

Page 43: ...7 Reduction gear 1 7 4330099 Push rod 2 8 3330074 Lever 1 9 4540068 Pin 1 10 3330075 Drive piece 1 11 4540056 Bar 1 12 3300056 Locking ring 1 13 4300055 Chuck ring spring 1 15 4300054 Chuck drive pin...

Page 44: ...283 2310283 2310283 2310283 2310283 2310283 2310451 4 Adjustment Plate 1 3310293 3310293 3310297 3310310 3310304 3310304 3310304 5 Cover Plate Assemb 1 4310323 4310329 4310335 4310341 4310347 4310359...

Page 45: ...TEE FORMING MACHINE 45 T 35 13 5 Optional Equipment Item Part No Description Qty 1 5090294 Notcher ND 54 1 2 3310461 Gauge block 1 3 4050165 Ring 1 4 9010205 Bottle of lubrication 1...

Page 46: ...28 25 42 54mm 4 14 4090286 Holder pin 22mm 1 15 4090287 Holder pin 5 8 18 1 16 4090288 Holder pin 14 16 1 17 4090289 Holder pin 3 8 12 1 18 4090290 Notcher tip 1 1 1 2 22 54mm 10 19 4090291 Notcher t...

Page 47: ...TEE FORMING MACHINE 47 T 35 13 6 Notcher ND 54...

Page 48: ...ine The other information can be found from parts list For example XX Assembly name 5XXXXXX 2 4 Item Part No Designation Std Manuf Qty 33 4800220 Left Hand Slide Gib 3 34 9014313 Flat Head Cap Screw M...

Page 49: ...TEE FORMING MACHINE 49 T 35...