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T-MAX
UTV SERIES

                                
                         If the winch motor stalls, do not continue to apply power to 
the winch.

GERNERAL SAFTEY PRECAUTIONS

ATW6000 is a powerful machine. Treat it with respect, use it with caution and 
always follow the safety guidelines. 
                           
                             The wire rope or synthetic rope before the winch stalls. For 
heavy loads, use a pulley block to reduce         the load on the wire rope. 

1. Maximum working load capacity is on the first layer closest to the drum 

is  around  6000lbs  (2040kgs).  Do  not  overload.  Do  not  attempt  prolonged 
pulls  at  heavy  loads.  Overloads  can  damage  the  winch  and/or  the  wire 
rope  and  create  unsafe  operating  conditions.  For  loads  over  1,000  pounds 
we  recommend  the  use  of  a  pulley  block  to  double  line  the  wire  rope. 
This  reduces  the  load  on  the  winch  and  the  strain  on  the  wire  rope  by 
approximately  50%. Attach  hook  to  load  bearing  parts. The  vehicle  engine 
should  be  running  during  winch  operation.  If  considerable  winching  is 
performed  with  the  engine  of,  the  battery  may  become  too  weak  to  re-start 
the engine.

2. After  reading  and  understanding  this  manual,  learn  to  use  your  winch. 
After installing the winch practice using it.

3.  Do  not  move  your  vehicle  to  assist  the  winch  in  pulling  the  load.  The 
combination of the winch and vehicle pulling together could overload the wire 
rope and winch.

4.  Keep  a  safety  distance.  Ensure  that  all  people  stand  well  clear  of  winch 
during  the  operation. Always  stand  clear  of  wire  rope,  hook  and  winch. To 
avoid the unlikely event of component failure, it is best that you and other are 
out of harms way.

5.  Inspect  the  wire  rope  and  equipment  frequently. A  frayed  wire  rope  with 
broken  strands  should  be  replaced  immediately. Always  replace  wire  rope 
with  T-MAX’s  identical  replacement  part.  Periodically  check  the  winch 
installation to ensure that all bolts are tight.

6. Use leather gloves when handling the wire rope. Do not let the wire rope 
slide through your hands even when wearing gloves. 

7. Never winch with less than 5 turns of wire rope or synthetic rope around 

WARNING

!

CAUTION

!

08

Summary of Contents for 7305100

Page 1: ...M730904A FITTING INSTRUCTIONS CONTENTS 12V 7305100 Non Radio Control Wire Rope 12V 7305101 Radio Control Wire Rope 12V 7305110 Non Radio Control Synthetic Rope 12V 7305111 Radio Control Synthetic Rope...

Page 2: ...e General Information Your winch is a very powerful machine If used unsafely or improperly there is a possibility that property damage or personal injury could result We have included several features...

Page 3: ...manufactures a separate line of winches for industrial commercial use Please contact us for further information UNPACKING This carton contains the following items Please unpack carefully Packaging lis...

Page 4: ...T MAX UTV SERIES 6000LBS WINCH PARTS LIST 03...

Page 5: ...3 1 4 Gear Spindle 3 19 7241100 3 1 1 Gear Carrier 2 20 GB T276 1994 61812 Bearing 2 21 7241100 3 1 3 Planetary Gear 3 22 7241100 3 4 Anti friction Gasket 1 23 7241100 3 5 Inner Gear 1 24 7305100 3 1...

Page 6: ...10cm wrapped by Red Thermoplastics Pipes 1 40 7241100 6 3 Short Black Cable 25mm2 x 10cm wrapped by Yellow Thermoplastics Pipes 1 41 7241100 6 2 W Control for ATV Use match to Wire Rope 1 7241100 6 2...

Page 7: ...lock Type Drum Size Diameter 2 08 53mm x Length 5 33 128mm Recommended Battery 650CCA Minimum for Winching Fairlead Roller Fairlead Wire Rope Length x Diameter 18mX6 8mm Mounting Bolt Pattern 6 02 153...

Page 8: ...6 2 1 8 190 4000 1814 5 6 1 7 200 4500 2040 5 1 6 220 5000 2270 4 9 1 5 230 5500 2500 4 6 1 4 260 6000 2720 4 3 1 3 280 Above performance specs are based on first layer of drum Wire rope layer Pulling...

Page 9: ...e winching is performed with the engine of the battery may become too weak to re start the engine 2 After reading and understanding this manual learn to use your winch After installing the winch pract...

Page 10: ...tself because you could damage the wire rope Use a nylon sling See Figure 5 Figure 5 10 If a wire rope failure should occur the cloth will act as a damper and help prevent the rope from whipping See F...

Page 11: ...or weld any part of the winch Such alterations may weaken the structural integrity of the winch 18 Do not power the winch longer than 120 seconds The drum and wire rope synthetic rope may get too hot...

Page 12: ...clutch handle to the direction of out Let the wire rope through the roller fairlead To connect the clevis hook on the wire rope Turn the clutch handle as 90 reversely to the direction of in to engage...

Page 13: ...ontrol Box Step 4 Mounting Control Box Discharge two bolt which is at the side of the control box and then to screw the two bolt through the hole of the mounting palte and fix the control box tightly...

Page 14: ...ectrical Connection Pay close attention to proper electrical cable connection as follows Long Red Cable length 1 8m square millimeter 25mm2 one terminal to the bottom terminal of the motor and the oth...

Page 15: ...T MAX UTV SERIES Figure of the Electric Theory 1 2 is optional 14...

Page 16: ...should be wrapped by Thermoplastics Pipes 4 To disengage the clutch turn on the remote control as OUT position Cable may be free spooled off the drum 5 To engage the clutch turn on the remote control...

Page 17: ...x Disassembly will avoid warranty The safety precautions and instructions discussed in this manual can t cover all possible conditions and situations that may occur It must be understood by the operat...

Page 18: ......

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