CORDLESS reciprocating SAW RES004
Introduction
Congratulations on the purchase of your new appliance . You have chosen a high-quality product
. The operating instructions are part of this product . They contain important information about
safety, usage and disposal . Before using the product, please familiarise yourself with all operating
and safety instructions . Use the product only as described and for the range of applications specified
. Please also pass these operating instructions on to any future owner .
Intended use
This appliance is designed for sawing, cutting to length and adapting wood, plastics, metal and
construction materials . The reciprocating saw is suitable for rough sawing work, straight and curved
cuts and cuts off surfaces flush . Heed the information concerning saw blades and practical advice
on sawing . Any other uses of or modifications to the machine are deemed to be improper usage and
may result in serious physical injury . The manufacturer accepts no responsibility for damage(s)
attributable to misuse . This appliance is not intended for commercial use.
Features
Package contents
Technical data
Use only the following battery to operate the cordless tool:
Use only the following high-speed battery charger to charge the cordless tool:
Noise emission value:
Noise measurement value determined in accor- dance with EN 60745 The A-rated noise level of
the tool is typically:
Sound pressure level:LPA = 88 dB(A)
Uncertainty:K =3 dB
Sound power level: LWA = 99 dB(A)
Uncertainty:K =3 dB
Wear hearing protection!
Vibration values (vector total of three directions) determined in accordance with EN 60745:
Total vibration value:
Sawing chipboard: a
h,B
= 11 .4 m/s2
Uncertainty: K = 1 .5 m/s2
Sawing of timber beams: a
h,WB
= 9,6 m/s2
Uncertainty: K = 1 .5 m/s
2
NOTE
►The vibration level specified in these instruc- tions has been measured in accordance with a
standardised measuring procedure and can be used for equipment comparisons . The specified
vibration emission value can also be used to make an initial exposure estimate .
WARNING!
►
The vibration level varies in accordance with the use of the power tool and may be higher than the
value specified in these instructions in some cases . Regular use of the power tool in this way may
cause the user to underestimate the vibration . Try to keep the vibration loads as low as possible .
Measures to reduce the vibration load are, e .g . wearing gloves and limiting the working time . Where-
in all states of operation must be included (e .g . times when the power tool is switched off and times
where the power tool is switched on but running without load).
General Power Tool Safety Warnings
WARNING!
►Read all safety warnings and all instructions . Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury .
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-
operated (cordless) power tool .
1.
a)
b)
c)
2.
a)
b)
c)
d)
e)
f)
3.
a)
b)
c)
d)
e)
f)
g)
Work area safety
Keep work area clean and well lit.Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmo- spheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec- tric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the
risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not
use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate condi- tions
will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power
source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on
the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dust-related hazards.
4 .
a)
b)
c)
d)
e)
f)
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a)
b)
c)
d)
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a)
Appliance-specific safety instructions for reciprocating saws
To avoid the risk of injury or fire as well as health risks:
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Power tool use and care
Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and more safely at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that can- not be
controlled with the switch is dangerous and must be repaired .
Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children. Do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool. Power tools are dangerous in the hands of
untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many acci- dents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into
account the working conditions and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazardous situation.
Use and handling of the cordless electrical power tool
Charge a rechargeable battery unit using only the charger recommended by the man- ufacturer.
Chargers are often designed for a particular type of rechargeable battery unit . There is the danger
of fire if other types of rechargeable battery units are used.
Only the rechargeable battery units supplied are to be used with an electrical power tool. The use
of other rechargeable battery units may lead to the danger of injury or fire.
When they are not being used, store recharge- able battery units away from paperclips, coins,
keys, nails, screws or other small metal objects that could cause the contacts to be bridged.
Short-circuiting the contacts of a rechargeable battery unit may result in heat damage or fire .
Fluids may leak out of rechargeable battery units if they are misused. If this happens, avoid contact
with the fluid. If contact occurs, flush the affected area with water. Seek additional medical help if
any of the fluid gets into your eyes. Escaping battery fluid may cause skin irritation or burns .
Service
Have your power tool serviced by a qualified repair person using only identical replace- ment parts.
This will ensure that the safety of the power tool is maintained.
Hold the power tool by the insulated gripping surfaces when carrying out work during which the
power tool may contact hidden power cables. Contact with a live wire may electrify exposed metal
parts of the power tool and could give the operator an electric shock .
Wear a dust mask!
CAUTION! RISK OF EXPLOSION!
Never charge non-rechargeable batteries!
Protect the rechargeable battery from heat, for example from continuous exposure to
sunlight, fire, water and
moisture. There is a risk of explosion .
Safety guidelines for battery chargers
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WARNING!
■
Original accessories/auxiliary equipment
■
Information on saw blades
You can use any saw blade provided it is fitted with a suitable mount – 1/2" (12 .7 mm) universal shaft
. Saw blades optimised for your reciprocating saw are available from retail stores in different lengths
for various purposes.
NOTE
►
Wood saw blade:
Ideal for: sawing construction wood, chipboard, panels and plywood, and also plunge cuts .
Before use
Charging the battery pack (see fig . A)
CAUTION!
►
NOTE
►
♦
♦
♦
CAUTION!
♦
♦
This appliance may be used by children aged 8 years and above and by persons with limited
physical, sensory or mental capabilities or lack of experience and knowledge, provided that they
are under super- vision or have been told how to use the appliance safely and are aware of the
potential risks . Do not allow children to use the appliance as a toy . Cleaning and user mainte-
nance tasks may not be carried out by children unless they are supervised .
To avoid potential risks, damaged mains cables should be replaced by the manufacturer, their
customer service department or a similarly qualified person .
If the power cord requires replacement, this should be carried out by the manufacturer or an
approved representative to avoid safety hazards .
Use only the accessories and additional equipment that are specified in the oper- ating instructions
and are compatible with the appliance. Using attachments or accessory tools other than those
recommended in the oper- ating instructions can lead to a risk of injury .
TPI = teeth per inch = the number of teeth per 2 .54 cm
Always unplug the appliance before you remove the battery pack from or connect the battery pack
to the charger .
Never charge the battery pack if the ambient temperature is below 10°C or above 40°C . If a
lithium-ion battery is to be stored for an extended period, the charge level should be checked
regularly .The optimum charge level is between 50% and 80% . The storage climate should be cool
and dry and the ambient tem- perature should be between 0°C and 50°C .
Connect the battery pack
11
to the high-speed battery charger
16
(see fig . A) .
Insert the power plug into the socket .
The control LED
14
lights up red.
The green LED
15
indicates that the charging process is complete and the battery pack
11
is ready.
If the red control LED
14
flashes, this means that the battery pack
11
has overheated and cannot
be charged .
If the red and green control LEDs
14 15
both flash, this means that the battery pack
♦
♦
Attaching/disconnecting the battery pack to/from the appliance
Inserting the battery pack:
♦
Removing the battery pack:
♦
Checking the battery charge level
♦
♦
Fitting/changing the saw blade
WARNING!
►Remove the battery before carrying out any work on the power tool (e.g. mainte- nance,
changing tools, etc.) as well as during the transport and storage of the power tool. Uninten
-
tional activation of the ON/OFF switch can result in injury .
♦
♦
CAUTION!
►The teeth of the saw blade must 1 point downwards!
♦
Adjusting the footplate
RISK OF INJURY!
►Always remove the plug from the power socket before working on the appliance .
♦
♦
♦
is defective .
Push the battery pack
11
into the appliance .
Switch off the charger
16
for at least
15
minutes between successive charging sessions .
Also disconnect the power plug from the mains power socket .
Allow the battery pack
11
to click into place in the appliance .
Press the release button
12
and remove the battery pack
11
.
Press the battery charge level button
9
to check the status of the battery (see also main diagram) .
The status will be shown on the battery display LED
10
as follows:
RED/ORANGE/GREEN = maximum charge RED/ORANGE = medium charge RED = low charge
– charge the battery
Turn the quick-release chuck
3
as far as the stop and hold it in this position .
Push the required saw blade
1
into the quick-release chuck
3
as far as the stop .
Let go of the quick-release chuck
3
so that it returns to its initial position . The saw blade
1
is now
locked.
Adjust the footplate 2 according to the cutting depth .
To do so, undo the locking lever
13
and move the footplate
2
to the corresponding position .
Lock this position by closing the locking lever
13
.
Adjusting the pendulum stroke
♦
Use
Switching on and off
Switching on:
♦
Switching off:
♦
Adjusting the rotational speed
Press the ON/OFF switch
7
lightly for a low speed . Increasing the pressure increases the speed.
NOTE
►The integrated motor brake ensures rapid stoppage .
Guiding the reciprocating blade safely
To adapt to the workpiece and for safe placement, the footplate
2
can be swivelled . It must always be
in contact with the workpiece when the appliance is running .
Practical advice on sawing
♦
♦
♦
♦
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Sawing flush to edges:
Using flexible saw blades with a suitable cor- responding length, you can saw off protruding workpiec-
es such as pipes flush to the wall .
Proceed as follows:
1.
2.
3.
Plunge sawing:
CAUTION! RISK OF KICKBACK!
■Plunge cuts may only be made in soft materials (wood or similar) .
Proceed as follows:
1 .
You can use the pendulum stroke switch
4
to adjust the pendular movement of the saw blade
1
.
You can achieve fine, clean-cut edges with- out pendulum movement (setting "0") . Deacti- vate
pendulum movement when working on thin workpieces . You can achieve an increasingly fast work
rate if the pendulum stroke is activated (setting "I") .
First press the safety lock-out
6
and then the ON/OFF switch
7
. Afterwards, release the safety
lock-out
6
.
Release the ON/OFF switch
7
.
Check the material to be worked to make sure that all foreign objects have been removed,e .g .
nails, screws, etc .
Ensure that the ventilation slits
5
are not covered .
Switch the appliance on before moving it towards the material to be worked .
Switch the appliance off immediately if the saw blade
1
jams .
Open up the sawn gap using a suitable tool and pull out the reciprocating saw .
Use the appropriate saw blade
1
and stroke rate for the material to be worked .
Saw blades optimised for your reciprocating saw are available from retail stores in different lengths
for various purposes .
Saw the material at a constant speed .
Place the saw blade
1
directly against the wall .
Bend it by applying lateral pressure to the reciprocating saw so that the footplate
2
makes contact
with the wall .
Switch the appliance on as described and saw off the work piece by applying constant pressure .
Place the reciprocating saw with the lower edge of the footplate
2
onto the workpiece . Switch the
2.
3.
Maintenance and cleaning
WARNING! RISK OF INJURY!
Always switch the appliance off and remove the battery before carrying out any work on the
appliance.
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Service
WARNING!
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Disposal
Defective or worn-out rechargeable batteries must be recycled according to Directive 2006/66/EC .
Take the battery pack and/or appliance to a nearby collection facility .
Please consult your local authorities regarding suitable disposal of worn out power tools/battery packs
appliance on .
Tilt the reciprocating saw forwards and plunge the saw blade
1
into the workpiece .
Position the reciprocating saw vertically and continue sawing along the cutting line .
The appliance must always be kept clean, dry and free from oil or grease .
Use a soft, dry cloth to clean the housing .
Replace the saw blade as soon as its teeth are blunt and proper sawing is therefore no longer
possible .
Keep the appliance and ventilation slits clean at all times . If the ventilation slits are blocked, there
is a risk of overheating and/or the appliance being damaged .
Always clean the appliance after completion of work .
Never permit liquids to enter inside the appli- ance . Use a cloth to clean the housing . Never use
petrol, solvents or cleansers which can damage plastic .
If necessary, clean the saw blade mount with a brush or compressed air .
If a lithium-ion battery is to be stored for an extended period, the charge level should be checked
regularly . The optimum charge level is between 50% and 80% . The optimum storage environment
is cool and dry .
Have the power tool repaired by the service centre or a qualified electrician and only using genuine
replacement parts. This will ensure that the safety of the appliance is maintained .
If the mains cable is damaged, it must be replaced with a special cable that is avail- able from the
manufacturer or its customer service.
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