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Tactical Controls Limited

Power Enclosure Assembly Instruction Manual

Description

The cabinet housing the power equipment is a floor standing or wall mounting steel enclosure
with  a  lockable  front  door.  The  wiring  and  equipment  are  designed  to  work  from  a  215  to
240Vac 50Hz single phase supply.

The enclosure is designed to embrace the following:-

1.

A  key  lockable door  which  restricts  access to  users  whilst  powered  ON  but  providing
access to authorised servicing personnel.

2.

A vacuum pump, fitted on anti-vibration mounts.

3.

A door mounted power elapsed time indicator, non-resetable. This is powered from one
of the mains poles after the power latch start button.

4.

A door mounted 4 poles mains switch.

5.

The following equipment are DIN rail (EN 50 022) mounted:-

- Two poles of incoming mains (2.5 or 4 mm2 type) with

Pole 1

1 live, 1 neutral and 1 earth terminal points

Pole 2

1 live, 1 neutral and 1 earth terminal points

- Two poles of distributed mains (2.5 or 4 mm2 type) with a minimum of

Pole 1

8 live terminals points
8 neutral terminals points

Pole 2

8 live terminals points
8 neutral terminals points

Common earth consisting of 16 earth terminals points.

- Four terminals points for dimmer output.
- Two 10 amp Circuit breakers.
- Twelve terminals points for mirror position sensor input, limit switch input and mirror

protection circuitry.

- One output and one control relay for mirror protection circuitry.
- One push to break button to reset mirror fault latch circuitry.

6.

DC Power supplies designed to provide the following:-

+24V at 4A
+12V at 20A
-12V at 1.5A
+5V at 8A
-5V at 1.5A

The +12V and its return have a remote sense and local setting voltage of 12.6V +/- 1V.

7.

A  3-phase  vacuum  motor  controller  (Ref:  Tactical  305MC)  and  inverter  (Ref:
Mitsubishi FR-U120S-0.4K-ER) which is wired for the vacuum motor.

8.

Test  points  are  provided  to  monitor  the  vacuum  sensor  output  to  enable  the  vacuum
motor controller to be set-up.

9.

The cabinet has a vacuum output on the gland plate for a 55 mm outside diameter pipe.

pea\im

Page 3

16 March 1998

Issue 4.0

Summary of Contents for PEA

Page 1: ...ent contains proprietary information which is protected by copyright All rights reserved This document or parts thereof may not be reproduced in any form without written permission of the publishers The information in this document is subject to change without notice and should not be construed as a commitment by Tactical Controls Limited Tactical Controls Limited shall not be liable for errors co...

Page 2: ...with its controller and Inverter and Mirror protection circuitry Mains distribution Elapsed time counter mains switch and the mains circuit breakers Block diagram ALL DIMENSIONS ARE IN MM GENERAL TOLERANCE X 0 5 X X 0 05 All Rights Reserved C Filename Size Drawing No Title Tactical Controls Limited Rev Description Iss Chk Auth Date A3 DIMMER CONTROL PEA BLOCK DIAGRAM PEA DWG BLOCK BLOCK DC SUPPLIE...

Page 3: ...nts Two poles of distributed mains 2 5 or 4 mm2 type with a minimum of Pole 1 8 live terminals points 8 neutral terminals points Pole 2 8 live terminals points 8 neutral terminals points Common earth consisting of 16 earth terminals points Four terminals points for dimmer output Two 10 amp Circuit breakers Twelve terminals points for mirror position sensor input limit switch input and mirror prote...

Page 4: ...hole at the back of the cabinet and floor free standing on 4 rubber feet 17 The paint finish is colour Green RAL 6031 Matt 18 The casing and door are earthed 19 Internal wiring are made to drawings 46 486 649 197 20 The following labels are located at suitable locations and without any language dependant text High voltage symbol inc voltage range 215 240V and frequency 50Hz Earth Point symbol 21 S...

Page 5: ...N 1997 RAL6031 PAINT FINISH 300 0 700 0 1 KEY OPERATED DOOR LOCK 2 DOOR HINGES 700 0 20 OFF 3X25MM AIR VENT ON BOTH SIDES OF CABINET ON A 240X120 GLAND PLATE STEEL CABINET TO BE BOTH WALL MOUNTED THROUGH 4 X M8 INVERTED KEYHOLE AT FOUR CORNERS AND FREE STANDING ON 4 RUBBER FEET 8 PG11 CABLE GLANDS D SHAPED DOOR HANDLE ELAPSED TIME COUNTER 20 0 150 0 M5X15 STUD ON BOTH SIDES OF CABINET 55 0 590 0 5...

Page 6: ... mains cable with a Schuko plug fitted 2 Mains distribution to Compressor L N and E on TB1 1 5 and 22 Mains distribution to Instructors station L N and E on TB1 11 15 and 23 Mains distribution to Firing station L N and E on TB1 12 16 and 24 3 DC power supplies 12V 5V 5V and 12 sense Panel mounted socket SK1 12V 12V 24V and earth Panel mounted socket SK2 24V for comms control Terminal 2 and 7 on PS...

Page 7: ...isabled The fault lamp is lit indicating the presence of mirror fault Provided the fault no longer exists the latching circuit can be cleared by either pressing the Reset button or turning off the power Please refer to the following diagram for further details ULTRA SONIC TRANSDUCER LATCHING RELAY FAULT ALL DIMENSIONS ARE IN MM GENERAL TOLERANCE X 0 5 X X 0 05 2 LAMP L3 2 RESET BUTTON PB1 1 LIMIT ...

Page 8: ...4 0 2 2 0 C a b in e t E a rth TB 1 2 0 B o o tla c e C a b in e t M 5 rin g G N Y L A W G 1 6 2 1 P S 1 E a rth TB 1 2 1 B o o tla c e P S 1 E M 4 fo rk G N Y L A W G 1 6 2 1 M o to r E a rth TB 1 2 1 B o o tla c e M 1 E M 4 rin g G N Y L A W G 1 6 2 2 S K 2 E a rth TB 1 2 2 B o o tla c e S K 2 9 C rim p G N Y L 2 4 0 2 2 2 F L 1 E a rth TB 1 2 2 B o o tla c e F L 1 E B o o tla c e G N Y L A W G ...

Page 9: ... 1 L b la d e TB 2 4 L b la d e B ro w n A W G 1 6 5 8 S w it c h 1 L 1 t o TB 2 TB 2 1 L b la d e S W 1 1 M 4 fo rk B ro w n A W G 1 6 5 8 S w it c h 1 L 2 t o TB 2 TB 2 4 L b la d e S W 1 3 M 4 fo rk B ro w n A W G 1 6 5 9 S w it c h 1 N 1 t o TB 2 TB 2 2 L b la d e TB 2 5 L b la d e B lu e A W G 1 6 5 9 TB 2 N 1 t o N 2 TB 2 5 L b la d e S W 1 5 M 4 fo rk B lu e A W G 1 6 5 9 S w it c h 1 N 2 t...

Page 10: ...24 21 14 11 22 A2 A1 12 22 A2 A1 12 1 5 3 N7 2 6 4 N8 1 2 7 5 3 4 6 8 A1 A2 0 240 0 24 4 3 1 2 3 E N L 5 3 1 E N L 5 4 3 L N E 20 21 E 14 L 16 N STF SD V E 2 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0V 1 9 1 2 3 4 5 6 7 8 V V V V S S S S V V V V 5 5 5 0V 0V 0V 2 3 4 5 6 7 8 9 10 12V 5V 0V 0V 11 12 13 0V N E 6 7 N 9 10 11 12 2 1 L 5 STROBE CLOCK 0V DATA OP 8 4 3 X X X TO CABINET EARTH STUD DOOR EAR...

Page 11: ... Reliability MTBF of not less than 1000 hours Supply 215 to 240Vrms 5 50Hz 1 Temperature 0 to 50 ºC operating 20 to 65 ºC storage Dimensions 700mm H x 700mm W x 300mm D Mounting positions Wall mounted on fixing centres 590 x 600mm or free floor standing on 4 rubber feet Weight 65Kg max References Critical Item Design Specification CIDS for the Power Cabinet PCAB HWCI of the Power and Air PAIR HWCI...

Page 12: ...ion Ordering code PEA You are welcome to order the unit by code or description PEA Power Enclosure Assembly Supplier information Tactical Controls Limited Unit 4 Marlborough Road Lancing West Sussex BN15 8TR England Tel 01903 750800 Fax 01903 750678 pea im Page 12 16 March 1998 Issue 4 0 ...

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