T - 4
T - 4
Booster (Brake)
20
W404-0012E
[NOTICE]
When assembling the relay valve, apply appropriate amount of the silicon grease to the following places:
sliding surfaces of the air piston (33-14) and valve (33-19); O-rings; O-ring grooves. When assembling the air
cylinder, apply appropriate amount of silicon grease to the inner surface of the air cylinder (7), the outer
surface of the air piston assy (8), air piston ring (9), and the air piston ring (10). When assembling the oil
cylinder, apply appropriate amount of NIPPON GREASE NIGLUBE RX-2 to the outer surface of the air piston
assy (8) rod, the inner surface of the casing (1) bush, the seal cups (2) and (4). Apply appropriate amount of
CCI CCI #20 to the outer surface of the oil piston (14-1), backup ring (14-2), piston cup (14-3), inner surface of
the oil cylinder (19) and oil cylinder O-ring (20).
1.Casing
2.Seal cup
3.Backup ring
4.Seal cup
5.Support ring
6.C-ring
7.Air cylinder
8.Air piston assy
9.Air piston ring
10.Air piston seal
11.Return spring
12.Spring washer
13.Cylinder seal
14-1.Oil piston
14-2.Backup ring
14-3.Piston cup
15.Valve
16.Piston pin
17.Pin holder
18.End cap
19.Oil cylinder
20.Oil cylinder o-ring
21.Pipe connector
22.Air bleeder screw
23.Cap
25.Plug
26.Lock washer
27.Nut
28.Exhaust pipe
29.Pipe holder
30.Seal rubber
31.O-ring
33-1.Body
33-2.Valve retainer
33-3.Valve spring
33-4.Valve holder
33-5.Valve spacer
33-6.Valve holder plate
33-7.Dust seal rubber
33-8.C-ring
33-9.O-ring
33-10.Valve holder o-ring
33-11.O-ring
33-12.O-ring
33-13.Return spring
33-14.Air piston
33-15.O-ring
33-16.Cover
33-17.Bolt
33-19.Valve
34.Lock nut
35.Bolt
36.Nipple
37.Bolt
Thread size and tightening torque
Tightening torque
Sign / port
Thread size
N-m ft-lbf
18
-
118 - 147
87 - 108
21
-
20 - 39
14 - 29
22
-
12 - 20
9 - 14
25
-
20 - 29
14 - 22
27, 37
M10
25 - 29
18 - 22
33-17
M8
10 - 20
7 - 14
34
M50
118- 147
87- 108
35
M4
1.5 – 2.5
1 – 2
36
-
20 - 39
14 - 29
Summary of Contents for TR-800XXL4
Page 47: ...B 9 B 9 Rotary Joint 27 W181 0440E Upper view A Lower view B...
Page 119: ...F 1 F 1 Winch System 1 WF02 0251E F 1 Winch System 1 General Hydraulic Circuit for Winch...
Page 135: ...G 1 G 1 Telescoping System 3 WG02 0321E Telescoping cylinder at select...
Page 143: ...G 2 G 2 Boom Five Section Boom G 2 11 W536 0761E 11...
Page 196: ...13 13 W701 0220E K 2 K 2 Air Conditioner K 2 4 Layout 4 1 Overall layout 4 345 107 61000...
Page 197: ...14 14 W701 0220E K 2 K 2 Air Conditioner K 2 4 2 Overall layout 0 345 110 73000...
Page 198: ...15 15 W701 0220E K 2 K 2 Air Conditioner K 2 4 3 Evaporator section 5 345 107 02000...
Page 199: ...16 W701 0220E K 2 K 2 Air Conditioner 5 Compressor Assy...
Page 200: ...17 17 W701 0220E K 2 K 2 Air Conditioner K 2 6 Evaporator Assy...
Page 201: ...18 18 W701 0220E K 2 K 2 Air Conditioner K 2 7 Condenser Assy...
Page 202: ...19 19 W701 0220E K 2 K 2 Air Conditioner K 2 8 Electric 8 1 Electric circuit 0 363 205 60030...
Page 203: ...20 20 W701 0220E K 2 K 2 Air Conditioner K 2 8 2 Main harness A...
Page 204: ...21 21 W701 0220E K 2 K 2 Air Conditioner K 2 8 3 Main harness B...
Page 222: ...39 K 2 K 2 K 2 Air Conditioner 39 W701 0220E 12 2Compressor diagnosis chart 1 2...
Page 223: ...40 K 2 K 2 K 2 Air Conditioner 40 W701 0220E Compressor diagnosis chart 2 2...
Page 224: ...K 2 K 2 Air Conditioner 41 W701 0220E 13 Troubleshooting...
Page 225: ...K 2 K 2 Air Conditioner 42 W701 0220E...
Page 226: ...K 2 K 2 Air Conditioner 43 W701 0220E...
Page 227: ...K 2 K 2 Air Conditioner 44 W701 0220E...
Page 228: ...K 2 K 2 Air Conditioner 45 W701 0220E...
Page 229: ...K 2 K 2 Air Conditioner 46 W701 0220E...
Page 237: ...L 1 L 1 Control System 2 WL02 0090E 2 General of pneumatic control devices Pneumatic Circuit...
Page 291: ...T 5 T 5 Air Dryer 26 W232 0032E Heater View A 39 C B B A 58 59 2 IW232 0030E03...
Page 370: ...8 8 WZ03 3300E Z 5 Z 5 Electric Circuit MDT Carrier Upper Z 5 IWZ03 3300E01...
Page 372: ...10 Z 6 Z 6 Electric Circuit MDT Carrier Lower Z 6 10 WZ03 3310E IWZ03 3310E01...
Page 400: ...38 Z 24 Z 24 Harness Lower Sub 38 WZ04 2450E Z 24 Z 24 Harness Lower Sub 2 349 310 00200...