Safety
3
WA01-0041E
7. Put disassembled parts in order so that parts such
as bolts are not left behind in the machine. And
check that no parts run short at assembly.
8. Watch your step in the following cases:
When stepping up to or stepping down from the
upper surface of a boom for replacing wire ropes
and applying grease. Be careful not to stumble
on protrusions on the upper surface of a boom.
When greasing at the root of a elevating cylinder
When checking engine oil, radiator coolant, or
battery fluid.
When replacing a filter of air cleaner
When getting on and off the cab
Be careful not to slip in the above operations in
winter as snow and ice may attach to the exterior
of boom and it becomes very slippery.
2.2 Dismounting and disassembling
1. Before dismounting and disassembling, make sure
of the construction and part sales unit by reading
this manual and the separate parts catalog, then
understand the procedures of dismounting and
remounting and disassembling and reassembling.
2. When dismounting piping or equipment that may
contain pressurized oil or air, be extremely
cautious and dismount them only after discharging
the confined pressure.
3. Before removing, clean the part to be dismounted
and the area surround it. Seal the opening with a
plug or tape, etc. to prevent foreign material from
entering it.
4. Measure and record the data such as shim
thickness adjustment and pre-load at disassembly
that will be required at reassembly.
5. If required, before disassembling clearly put marks
to avoid errors at reassembling.
6. If a part cannot be removed after removing bolts or
nuts fixing it, don't apply too much force to it but
check the part for the cause. Only after relieving
the cause, proceed disassembling.
7. Use lifting slings appropriate for the weight and
characteristics of a part. Lift up it in balanced
condition.
In case that the position of the center of gravity is
not clear and there is a possibility of swing of load
after removing, use two hoists.
8. If a part cannot be lifted smoothly, make sure that
all the fasteners are removed and other parts don't
hinder removing.
2.3 Remounting and assembling
1. Before assembling, clean all the parts and repair
or replace defective parts.
2. As dirt and soil adversely affect sliding portions
and they may decrease the life of the machine,
pay special attention to avoid intrusion of dirt and
soil.
3. Use special tools for parts when specified to do so.
4. Remove dirt, soil, water, and resin completely from
surfaces where liquid gasket will be applied.
5. After remounting, be sure to inspect the machine
and verify that there is no error by oversight. If
adjustment or air bleeding is required, conduct it
according to instructions. Conduct function and
performance test to verify its integrity.
3. Cautions in operation
3.1 Brake fluid replenishment
1. When the brake-warning lamp (for fluid level) is
lighted, replenish brake fluid and check and make
sure of the thickness of disk brake pads. (Refer
to Chapter Y for periodical inspection periods.)
2. Check the thickness of disk brake pads whenever
brake fluid is replenished.
3.2 Handling of battery
1. Erroneous handling of a battery may cause it to
catch fire and explode.
Be extremely sure to avoid short circuits, sparks
and fire of cigarettes and the like when using a
jumper cable. They are very dangerous.
Charge up batteries and use them only in well
ventilated places.
Summary of Contents for TR-800XXL4
Page 47: ...B 9 B 9 Rotary Joint 27 W181 0440E Upper view A Lower view B...
Page 119: ...F 1 F 1 Winch System 1 WF02 0251E F 1 Winch System 1 General Hydraulic Circuit for Winch...
Page 135: ...G 1 G 1 Telescoping System 3 WG02 0321E Telescoping cylinder at select...
Page 143: ...G 2 G 2 Boom Five Section Boom G 2 11 W536 0761E 11...
Page 196: ...13 13 W701 0220E K 2 K 2 Air Conditioner K 2 4 Layout 4 1 Overall layout 4 345 107 61000...
Page 197: ...14 14 W701 0220E K 2 K 2 Air Conditioner K 2 4 2 Overall layout 0 345 110 73000...
Page 198: ...15 15 W701 0220E K 2 K 2 Air Conditioner K 2 4 3 Evaporator section 5 345 107 02000...
Page 199: ...16 W701 0220E K 2 K 2 Air Conditioner 5 Compressor Assy...
Page 200: ...17 17 W701 0220E K 2 K 2 Air Conditioner K 2 6 Evaporator Assy...
Page 201: ...18 18 W701 0220E K 2 K 2 Air Conditioner K 2 7 Condenser Assy...
Page 202: ...19 19 W701 0220E K 2 K 2 Air Conditioner K 2 8 Electric 8 1 Electric circuit 0 363 205 60030...
Page 203: ...20 20 W701 0220E K 2 K 2 Air Conditioner K 2 8 2 Main harness A...
Page 204: ...21 21 W701 0220E K 2 K 2 Air Conditioner K 2 8 3 Main harness B...
Page 222: ...39 K 2 K 2 K 2 Air Conditioner 39 W701 0220E 12 2Compressor diagnosis chart 1 2...
Page 223: ...40 K 2 K 2 K 2 Air Conditioner 40 W701 0220E Compressor diagnosis chart 2 2...
Page 224: ...K 2 K 2 Air Conditioner 41 W701 0220E 13 Troubleshooting...
Page 225: ...K 2 K 2 Air Conditioner 42 W701 0220E...
Page 226: ...K 2 K 2 Air Conditioner 43 W701 0220E...
Page 227: ...K 2 K 2 Air Conditioner 44 W701 0220E...
Page 228: ...K 2 K 2 Air Conditioner 45 W701 0220E...
Page 229: ...K 2 K 2 Air Conditioner 46 W701 0220E...
Page 237: ...L 1 L 1 Control System 2 WL02 0090E 2 General of pneumatic control devices Pneumatic Circuit...
Page 291: ...T 5 T 5 Air Dryer 26 W232 0032E Heater View A 39 C B B A 58 59 2 IW232 0030E03...
Page 370: ...8 8 WZ03 3300E Z 5 Z 5 Electric Circuit MDT Carrier Upper Z 5 IWZ03 3300E01...
Page 372: ...10 Z 6 Z 6 Electric Circuit MDT Carrier Lower Z 6 10 WZ03 3310E IWZ03 3310E01...
Page 400: ...38 Z 24 Z 24 Harness Lower Sub 38 WZ04 2450E Z 24 Z 24 Harness Lower Sub 2 349 310 00200...
