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TD-POWER MARINE 

5.1.2 Check water cooling level (Fresh water systems) 

Check every day before starting the engine, you open the cap of filler that the water 
level can be found from this filler. 
When necessary, fill up with fresh water or corrosion inhibitive anti freeze mixture. 
When there is a danger of frost it is important to ensure that the fresh water system 
is  filled  with  anti  freeze. Alternatively,  the  system  can  be  drained.  For  draining  the 
sea water system see under “Shut down Procedure”. 

                   

 

5.2

 

Check every 14 days 

5.2.1 Check oil level in gearbox 

Check the oil level is within the dipstick marking for maximum and minimum levels,   
Fill  up  with  oil  when  necessary,  but  do  not  exceed  the  maximum  level.  See 
“Technical Data” for type of oil to be used. 
 

5.2.2 Check the belt tension 

The V-belt must be correctly tensioned in order to obtain full alternator output. When 
it  is  properly  tensioned,  it  should  be  possible  to  push  the  belt  down  about  5  mm 
midway between the pulleys within your thumb. 
To tension the belt, first loosen the mounting nut for the alternator. Worn or cracked 
belts should be replaced. 

5.2.3 Check electrolyte level in battery 

The electrolyte level in the battery should be 5-10mm above the cell plates. Fill up 
with distilled water when necessary. 

Warning:

  Exercise  great  care  when  filling  as  the  gas  formed  in  the  battery  is 

explosive and the acid caustic. 
 

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Summary of Contents for TDME-3M78

Page 1: ...4 EC TDME 3M78 Marine Diesel Engine Operation manual Jiangyan Xinyang Machine building Co Ltd Jiangyan Xinyang Import Export Co Ltd Generated by Foxit PDF Creator Foxit Software http www foxitsoftware...

Page 2: ...he engine before opening the hatch to the engine compartment An engine which is in operation has rotating and moving parts which are dangerous to touch Bear in mind the risk of a fire All engine fuel...

Page 3: ...ng the engine Don t wait until a problem occurs 1 2 Safety Notice The following warning notes will alert you to possible bodily injury dangers and to important information on safe operation of equipme...

Page 4: ...mmended to use soft water for engine cooling system such as rain water or city tap water or clean river water also it is necessary to add anti freeze to the soft water before filling into the engine w...

Page 5: ...LEVELS are correct The COOLING WATER LEVEL in the expansion tank for the fresh water system is correct The proper NAUTICAL CHARTS are on board for the planed voyage There is enough FUEL on board for...

Page 6: ...uide 1 AIR FILTER 2 FUEL FILTER 3 SOLENOID 4 OIL SUMP PUMP 5 SEA WATER PUMP 6 OIL FILLER 7 ALTERNATOR 8 OIL FILTER 9 START MOTOR 10 WATER FILLER Generated by Foxit PDF Creator Foxit Software http www...

Page 7: ...water cock are in open position Pump out any water in the boat with the bilge pump 4 1 3 Release the throttle control from the gear shift control as follows press the release button 1 in when the lev...

Page 8: ...d When the engine is running the key should be in position 1 Before restarting the engine return the key to position OFF 4 1 7 Immediately after starting the engine check that the oil pressure lamp an...

Page 9: ...long periods 4 1 11 Stop the engine by key switch at once if the alarm sounds and the signal lamps light up 4 1 12 When under sail the control lever should be in the neutral position if the propeller...

Page 10: ...n the neutral position 4 2 2 Stop the engine by key switch when the engine is idling 4 2 3 Switch off the main switch IMPORTANT The main switch must never be switched off until the engine has stopped...

Page 11: ...p Unfasten the hose on the reverse gear Remove the pipe Close the cocks and refasten the cover on the sea water pump before leaving the boat 5 Checks and Service 5 1 Check daily before starting 5 1 1...

Page 12: ...ls Fill up with oil when necessary but do not exceed the maximum level See Technical Data for type of oil to be used 5 2 2 Check the belt tension The V belt must be correctly tensioned in order to obt...

Page 13: ...second of engine oil Screw off the filter and throw it away Coat the rubber seal of the new filter with oil Check the contact surface on the engine and then screw the filter on by hand until it is ju...

Page 14: ...ee technical Data for type and volume of oil to be used 5 4 4 Check change the impeller The impeller may become damages for example through lack of water in the pump due to blocked intake Close the bo...

Page 15: ...fessional 5 4 7 Check cooling system If the cooling system is functioning normally the TEMP lamp will not be lit up If the temperature is too high and the lamp lights up the cause maybe one of the fol...

Page 16: ...ries checked by professional before carrying out long term inhibiting and see that any necessary repairs are carried out at this point 6 3 Inhibiting schedule with boat in water 6 3 1 Allow the engine...

Page 17: ...If the system has been filled and then filled with a 50 50 mixture of water and ethylene glycol 6 4 3 Sea water system Prepare a 50 50 mixture of fresh water and anti freeze glycol or similar corrosio...

Page 18: ...that there is air in the system Change all the filters and vent the system If not fuel appears after this either the feed pump or the injector pump maybe defective If fuel does come out of pressure p...

Page 19: ...Aligning engine and gearbox Once a season or after launching the alignment of the engine with the propeller shaft should be check and if necessary adjusted To do this Unfasten the screw union for the...

Page 20: ...em Combination of pressure and splash Cooling system Forced water cooled Starting system Electric Net weight kg 110 Intake valve opens 8 before T D C Intake valve closes 42 before T D C Exhaust valve...

Page 21: ...pump Plunger diameter mm 6 0 Lube oil pump Type Inner and outer rotors Type Centrifugal typr Speed r min 4000 Flow L min 100 Cooling water pump Lift mW G 6 Type QDY1257A Power kW 1 2 Starting motor Vo...

Page 22: ...22 TD POWER MARINE Generated by Foxit PDF Creator Foxit Software http www foxitsoftware com For evaluation only...

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Page 24: ...24 TD POWER MARINE 9 Electric Wiring Diagrams Generated by Foxit PDF Creator Foxit Software http www foxitsoftware com For evaluation only...

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