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TD-POWER MARINE 

Contents 

1.

 

Foreword 

2.

 

General information 

3.

 

Engine component guide 

4.

 

Running Instructions 

4.1 Starting the engine 
4.2 Running instructions 
4.3 Shutdown procedure 

5. Checks and service 

   

  5.1 Check daily before starting 

      5.2 Check every 14 days 
      5.3 Service every 50 hours of operation 
      5.4 Service every 100 hours of operation 

6. Laying-up and launching 

7. Fault Tracing Scheme   

8. Technical Data 

9. Electric Wiring Diagrams 

 

IMPORTANT INFORMATION 

Stop the engine before opening the hatch to the engine compartment. An engine 
which is in operation has rotating and moving parts which are dangerous to touch. 
Bear in mind the risk of a fire. All engine fuel is inflammable. 
The cooling system is filled with liquid and it should be drained when there is risk of 
frost. Note that in certain cases a suction action may occur when the seawater 
system is being drained. Close all drainage points when the boat is not under 
constant supervision. Incorrectly performed drainage can cause the boat to become 
filled with water and sink. 
 
 

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Summary of Contents for TDME -498

Page 1: ...4 EC TDME 498 Marine Diesel Engine Operation manual Jiangyan Xinyang Machine building Co Ltd Jiangyan Xinyang Import Export Co Ltd Generated by Foxit PDF Creator Foxit Software http www foxitsoftware...

Page 2: ...he engine before opening the hatch to the engine compartment An engine which is in operation has rotating and moving parts which are dangerous to touch Bear in mind the risk of a fire All engine fuel...

Page 3: ...ng the engine Don t wait until a problem occurs 1 2 Safety Notice The following warning notes will alert you to possible bodily injury dangers and to important information on safe operation of equipme...

Page 4: ...ine cooling system such as rain water or city tap water or clean river water also it is necessary to add anti freeze to the soft water before filling into the engine when the engine operates in the co...

Page 5: ...proper NAUTICAL CHARTS are on board for the planed voyage There is enough FUEL on board for the planed voyage Make sure when filling your fuel tank that there is no open flame on board Ventilate the b...

Page 6: ...NATOR 14 4 Running Instructions 4 1 Starting the engine 4 1 1 Switch on the main switch Start the engine room fan if fitted and allow it to run for several minutes before starting the engine Generated...

Page 7: ...elease the throttle control from the gear shift control as follows press the release button 1 in when the lever is in the neutral position and then move the lever slightly forwards Release the button...

Page 8: ...hen the engine is running the key should be in position 1 Before restarting the engine return the key to position OFF 4 1 7 Immediately after starting the engine check that the oil pressure lamp and w...

Page 9: ...long periods 4 1 11 Stop the engine by key switch at once if the alarm sounds and the signal lamps light up 4 1 12 When under sail the control lever should be in the neutral position if the propeller...

Page 10: ...n the neutral position 4 2 2 Stop the engine by key switch when the engine is idling 4 2 3 Switch off the main switch IMPORTANT The main switch must never be switched off until the engine has stopped...

Page 11: ...p Unfasten the hose on the reverse gear Remove the pipe Close the cocks and refasten the cover on the sea water pump before leaving the boat 5 Checks and Service 5 1 Check daily before starting 5 1 1...

Page 12: ...ls Fill up with oil when necessary but do not exceed the maximum level See Technical Data for type of oil to be used 5 2 2 Check the belt tension The V belt must be correctly tensioned in order to obt...

Page 13: ...second of engine oil Screw off the filter and throw it away Coat the rubber seal of the new filter with oil Check the contact surface on the engine and then screw the filter on by hand until it is ju...

Page 14: ...ee technical Data for type and volume of oil to be used 5 4 4 Check change the impeller The impeller may become damages for example through lack of water in the pump due to blocked intake Close the bo...

Page 15: ...fessional 5 4 7 Check cooling system If the cooling system is functioning normally the TEMP lamp will not be lit up If the temperature is too high and the lamp lights up the cause maybe one of the fol...

Page 16: ...ecessary repairs are carried out at this point 6 3 Inhibiting schedule with boat in water 6 3 1 Allow the engine to idle at high revolutions for a few minutes Then stop it 6 3 2 Pump all oil out of th...

Page 17: ...glycol 6 4 3 Sea water system Prepare a 50 50 mixture of fresh water and anti freeze glycol or similar corrosion inhibitive fluid and insert the hose in it Arrange for the collection of the fluid whe...

Page 18: ...that there is air in the system Change all the filters and vent the system If not fuel appears after this either the feed pump or the injector pump maybe defective If fuel does come out of pressure p...

Page 19: ...Aligning engine and gearbox Once a season or after launching the alignment of the engine with the propeller shaft should be check and if necessary adjusted To do this Unfasten the screw union for the...

Page 20: ...ion system Combination of pressure and splash Cooling system Forced water cooled Starting system Electric Net weight kg 245 Intake valve opens 16 before T D C Intake valve closes 52 before T D C Exhau...

Page 21: ...5 Starting motor Voltage V 12 Type Permanent magnet alternator Power kW 0 75 Alternator Voltage V 14 Fuel filter Spin on Oil filter Spin on Air filter Sponginess Capacity A h 120 Battery Voltage V 12...

Page 22: ...22 TD POWER MARINE 9 Electric Wiring Diagrams Generated by Foxit PDF Creator Foxit Software http www foxitsoftware com For evaluation only...

Page 23: ...23 Generated by Foxit PDF Creator Foxit Software http www foxitsoftware com For evaluation only...

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