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21 

 

 

 

Fuel injection 

Model 

Direct inject P type 

Type 

Plunger type 

Fuel 

injection 

pump 

Plunger diameter(mm) 

9.0 

Lube oil pump 

Type 

Gear 

Type 

Centrifugal type 

Speed(r/min) 

3500 

Flow(L/min) 

130 

Cooling 

water 

pump 

Lift(mW.G) 

7.3 

Type 

QDJ1368 

Power(kW) 

2.5 

Starting motor 

Voltage(V) 

 

 12 

Type 

Permanent magnet alternator 

Power(kW) 

0.75 

Alternator 

Voltage(V) 

14 

Fuel filter 

Spin-on

 

Oil filter 

Spin-on

 

Air filter 

Sponginess 

Capacity(A.h) 

120 

Battery 

Voltage(V) 

12 

 

 

 

 

 

 

 

 

 

Cylinder head bolts (N.m) 

120-130 

Main bearing cap bolts (N.m) 

167-172 

Connecting rod bolts (N.m) 

78-83 

Flywheel bolts (N.m) 

147-167 

Pulley bolts (N.m) 

294-324 

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Summary of Contents for TDME -498

Page 1: ...4 EC TDME 498 Marine Diesel Engine Operation manual Jiangyan Xinyang Machine building Co Ltd Jiangyan Xinyang Import Export Co Ltd Generated by Foxit PDF Creator Foxit Software http www foxitsoftware...

Page 2: ...he engine before opening the hatch to the engine compartment An engine which is in operation has rotating and moving parts which are dangerous to touch Bear in mind the risk of a fire All engine fuel...

Page 3: ...ng the engine Don t wait until a problem occurs 1 2 Safety Notice The following warning notes will alert you to possible bodily injury dangers and to important information on safe operation of equipme...

Page 4: ...ine cooling system such as rain water or city tap water or clean river water also it is necessary to add anti freeze to the soft water before filling into the engine when the engine operates in the co...

Page 5: ...proper NAUTICAL CHARTS are on board for the planed voyage There is enough FUEL on board for the planed voyage Make sure when filling your fuel tank that there is no open flame on board Ventilate the b...

Page 6: ...NATOR 14 4 Running Instructions 4 1 Starting the engine 4 1 1 Switch on the main switch Start the engine room fan if fitted and allow it to run for several minutes before starting the engine Generated...

Page 7: ...elease the throttle control from the gear shift control as follows press the release button 1 in when the lever is in the neutral position and then move the lever slightly forwards Release the button...

Page 8: ...hen the engine is running the key should be in position 1 Before restarting the engine return the key to position OFF 4 1 7 Immediately after starting the engine check that the oil pressure lamp and w...

Page 9: ...long periods 4 1 11 Stop the engine by key switch at once if the alarm sounds and the signal lamps light up 4 1 12 When under sail the control lever should be in the neutral position if the propeller...

Page 10: ...n the neutral position 4 2 2 Stop the engine by key switch when the engine is idling 4 2 3 Switch off the main switch IMPORTANT The main switch must never be switched off until the engine has stopped...

Page 11: ...p Unfasten the hose on the reverse gear Remove the pipe Close the cocks and refasten the cover on the sea water pump before leaving the boat 5 Checks and Service 5 1 Check daily before starting 5 1 1...

Page 12: ...ls Fill up with oil when necessary but do not exceed the maximum level See Technical Data for type of oil to be used 5 2 2 Check the belt tension The V belt must be correctly tensioned in order to obt...

Page 13: ...second of engine oil Screw off the filter and throw it away Coat the rubber seal of the new filter with oil Check the contact surface on the engine and then screw the filter on by hand until it is ju...

Page 14: ...ee technical Data for type and volume of oil to be used 5 4 4 Check change the impeller The impeller may become damages for example through lack of water in the pump due to blocked intake Close the bo...

Page 15: ...fessional 5 4 7 Check cooling system If the cooling system is functioning normally the TEMP lamp will not be lit up If the temperature is too high and the lamp lights up the cause maybe one of the fol...

Page 16: ...ecessary repairs are carried out at this point 6 3 Inhibiting schedule with boat in water 6 3 1 Allow the engine to idle at high revolutions for a few minutes Then stop it 6 3 2 Pump all oil out of th...

Page 17: ...glycol 6 4 3 Sea water system Prepare a 50 50 mixture of fresh water and anti freeze glycol or similar corrosion inhibitive fluid and insert the hose in it Arrange for the collection of the fluid whe...

Page 18: ...that there is air in the system Change all the filters and vent the system If not fuel appears after this either the feed pump or the injector pump maybe defective If fuel does come out of pressure p...

Page 19: ...Aligning engine and gearbox Once a season or after launching the alignment of the engine with the propeller shaft should be check and if necessary adjusted To do this Unfasten the screw union for the...

Page 20: ...ion system Combination of pressure and splash Cooling system Forced water cooled Starting system Electric Net weight kg 245 Intake valve opens 16 before T D C Intake valve closes 52 before T D C Exhau...

Page 21: ...5 Starting motor Voltage V 12 Type Permanent magnet alternator Power kW 0 75 Alternator Voltage V 14 Fuel filter Spin on Oil filter Spin on Air filter Sponginess Capacity A h 120 Battery Voltage V 12...

Page 22: ...22 TD POWER MARINE 9 Electric Wiring Diagrams Generated by Foxit PDF Creator Foxit Software http www foxitsoftware com For evaluation only...

Page 23: ...23 Generated by Foxit PDF Creator Foxit Software http www foxitsoftware com For evaluation only...

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