Tait TOP, Programming And Service Manual

Page 1: ...ramming and Service Manual Programming and Service Manual Tait Encrypted TOP and T2000 Radios June 2004 Tait Electronics Limited Corporate HQ PO Box 1645 Christchurch New Zealand Tel 64 3 358 3399 Fax...

Page 2: ...2 M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 3: ...to Tait Custom Integration TCI International Sales and Distribution Tait Electronics Ltd P O Box 1645 Christchurch New Zealand Updating Equipment And Manuals In the interests of improving performance...

Page 4: ...4 About This Manual M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 5: ...the Encryption Module 20 4 5 TOP Encryption Upgrade Flex PCB Information 21 4 6 Encryption Enabled TOP Operating Instructions 37 4 7 TOP Fault Finding 38 4 8 Fitting the TOP Encryption Upgrade Flex 39...

Page 6: ...uit Operation 79 7 2 Programming a Midian Encryption Module Hardwired 79 7 3 Direct Programming a TVS2 Tait Module in a TOP radio 81 7 4 TVS2 Tait Factory Default Settings 82 7 5 VPU12 Tait Factory De...

Page 7: ...ols the radio PTT and either during normal operation or while programming can cause the radio to transmit Always provide protection for test equipment such as RF signal generators so they cannot be da...

Page 8: ...8 Service Information M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 9: ...ryption Upgrade Flex PCB IPN 228 22593 0X for fitting into a T2000 radio used for OTAR programming See Transcrypt Programming section on page 69 Note Dedicated direct programming cables are available...

Page 10: ...to most radio models but this should first be verified by providing the serial numbers to a Tait Service Centre for confirmation T2000 Radios The T2000 Encryption Upgrade Flex PCBs described in this m...

Page 11: ...e for radios equipped with Midian modules 005 00022 XX PROG ENCRYPT TRANSC TR30 3060 Note this option available in USA only Programmer and software for radios equipped with Transcrypt modules service...

Page 12: ...12 Introduction M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 13: ...ncryption enabled radio will always decode encrypted communication from any radio with compatible modules and settings When modules or settings are incompatible communication is reduced to unintelligi...

Page 14: ...Features available in a Tait Encryption enabled radio are not necessarily the full list of features specified by the module manufacturer The system designer should confirm that the system meets user...

Page 15: ...programmable control of the number of user accessible codes display of the accessory triangle indicating when transmitting or receiving encrypted signals Transcrypt modules or if the encryption state...

Page 16: ...ow Module pull up to 5V Code select 8 I P CS8 10 Active Low Module pull up to 5V Code select 4 I P CS4 11 Active Low Module pull up to 5V Code select 2 I P CS2 12 Active Low Module pull up to 5V Code...

Page 17: ...ication the calibration application Encryption flex fitted to the TOP radio The flex is available in the TOPA EA 001 Encryption Upgrade Kit Instructions for fitting begin on page 17 Back up Radio Data...

Page 18: ...er between 1 and 16 2 In the Key Settings form choose a function key to assign to Encryption On Off and another for Encryption Code Select The available function keys are Function Key 1 long or short...

Page 19: ...only However the TVS2 supports direct programming of all programmable functions Refer to the following manuals for detailed programming instructions Midian Programming instructions Midian Module Manu...

Page 20: ...section on page 69 or the Midian Programming section on page 79 depending upon the origin of the encryption module With encryption off Check normal power up of the radio with the normal display messag...

Page 21: ...HOLE OFF BD WIRE CONN P18 I O PAD HOLE OFF BD WIRE CONN P19 I O PAD HOLE OFF BD WIRE CONN P20 I O PAD HOLE OFF BD WIRE CONN P21 I O PAD HOLE OFF BD WIRE CONN P22 I O PAD HOLE OFF BD WIRE CONN P24 I O...

Page 22: ...22 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 23: ...L Encrypted Radio Programming and Service Manual PCB Layout top side IPN 228 22592 06A 228 22592 06 C1 C2 C3 D1 IC1 LINK1 LINK2 LINK3 LINK4 LINK5 LINK6 LINK7 LINK8 P1 P10 P11 P12 P13 P18 P19 P2 P20 P2...

Page 24: ...24 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 25: ...lopment Not fitted 3 Encryption indicator output Fitted pads 1 2 4 Future development Not fitted 5 Future development Not fitted 6 Link audio through flex Fitted only if no module factory fitted 7 Lin...

Page 26: ...26 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 27: ...RX LINE OUT I OPAD P18 TX SC I OPAD P6 VOL WIPER I OPAD P5 VOL MAX I OPAD LINK3 LINK 1 2 3 IC1 74AHC595 DS 14 SH_CP 11 ST_CP 12 13 OE 10 MR 8 GND 16 VCC 15 Q0 1 Q1 2 Q2 3 Q3 4 Q4 5 Q5 6 Q6 7 Q7 9 Q7 C...

Page 28: ...28 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 29: ...LEXI BRD 1MM SPAN R2 036 14470 10 RES 4K7 1 R4 036 15470 10 RES 47K 1 R5 036 15100 10 RES 10K 1 R6 036 15100 10 RES 10K 1 R7 036 10000 00 RES ZERO OHM 5 R8 036 15100 10 RES 10K 1 R9 036 15100 10 RES 1...

Page 30: ...30 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 31: ...rypted Radio Programming and Service Manual PCB Layout top side only IPN 228 22592 07A C1 C2 C3 D1 IC1 LINK2 LINK3 LINK4 LINK5 LINK7 P1 P11 P12 P13 P18 P19 P2 P20 P21 P22 P24 P25 P27 P28 P4 P5 P6 P7 P...

Page 32: ...32 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 33: ...lpful regarding link settings Not required for Midian modules Link Purpose Setting 1 Not assigned 2 Alarm output Future development 3 Indicator output to LED Not normally used 4 Rx Squelch Future deve...

Page 34: ...34 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 35: ...M2259 00 200 812 Tait Orca Portable TOP Encryption 35 Copyright TEL Encrypted Radio Programming and Service Manual Circuit Diagram page 1 of 1 IPN 228 22592 07A...

Page 36: ...36 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 37: ...y Encryption On Off Indicator Midian only Note If your radio has no display the LED indicates encryption status F2 Menu ENCRYPT SETTINGS Short press to toggle Select Encryption Code Long press Menu Sh...

Page 38: ...odules only Module may be programmed with the wrong programmer with a different Master code Reprogram with correct programmer will need a Force Download Refer to Transcrypt Manual Module acknowledges...

Page 39: ...everal seconds then comes right Transcrypt modules only System delay may be set too short Radio may have economy mode enabled Reprogram module or consider if CTCSS can be removed from some parts of ra...

Page 40: ...undo screw and remove PCB from chassis 2 Remove component C572 using hot air gun and tweezers 3 Remove component Q532 using hot air gun and tweezers 4 Remove component R356 using hot air gun and twee...

Page 41: ...cate can with large hole cut as shown 2 If no large hole in can cut carefully with sidecutters where shown and turn edges in 3 Remove capacitor C567 using hot air gun and tweezers 4 Remove component R...

Page 42: ...locking tabs closed 3 Solder two flex pads to the position vacated by C572 4 Ensure flex fits exactly to corner of can with the edge clear of the PA can tag 5 Solder flex to cans holding soldering ir...

Page 43: ...e then holding flex in place with tweezers solder flex pads to the pads vacated by C567 3 Solder flex to can holding soldering iron to each point for at least three seconds to ensure permanent join 4...

Page 44: ...B back into chassis 1 Slide PCB back into chassis carefully aligning the chassis Auxiliary Connector Flex into the PCB top side 2 Replace the screw through the can where shown 3 Replace the washers nu...

Page 45: ...the Orca PCB 1 Fit flexiloom firmly into module s flex edge connector 2 With main RF shield beside PCB as shown fit flex into RF shield flex edge connector Note There is no flex edge connector in the...

Page 46: ...46 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 47: ...ware only addition to the radio It offers user control of Encryption state On or Off by the Aux key or a Function key programmed as Aux encryption state indicated by lighting the Green LED on the Aux...

Page 48: ...rogramming the programming radio and the target radio are oriented differently eg one laying down one upright Function Mode Name Pin Module T2000 Power Supply V 1 5V regulated Reset I P RS 2 Active lo...

Page 49: ...t audio are functioning using a service instrument or another radio on the same channel With encryption on Check that receive and transmit audio are functioning using another T2000 or TOP radio with t...

Page 50: ...50 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 51: ...5 NPO 50V C2 015 23150 01 CAP 150P 5 NPO 50V C3 015 23150 01 CAP 150P 5 NPO 50V C4 015 23150 01 CAP 150P 5 NPO 50V C5 015 23150 01 CAP 150P 5 NPO 50V C6 015 23150 01 CAP 150P 5 NPO 50V C7 015 23150 01...

Page 52: ...52 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 53: ...crypted Radio Programming and Service Manual PCB Layout top side IPN 228 22593 01A PCB Layout bottom side IPN 228 22593 01A P3 P4 P5 P7 P8 P9 5 6 2 4 3 C1 C2 C3 C4 C5 C6 C7 C8 IC1 LK1 LK2 LK3 LK4 LK5...

Page 54: ...54 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 55: ...M2259 00 200 812 T2000 Radio Encryption 55 Copyright TEL Encrypted Radio Programming and Service Manual Circuit Diagram page 1 of 1 IPN 228 22593 01A...

Page 56: ...56 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 57: ...K 2 SMD PADS 0 05 SPAC LK4 SOLDER LINK SOLDER LINK 2 SMD PADS 0 05 SPAC LK5 SOLDER LINK SOLDER LINK 2 SMD PADS 0 05 SPAC LK6 SOLDER LINK SOLDER LINK WITH TWO SMD PADS 0 05 SPAC LK7 LINK 0805 SP 0805 C...

Page 58: ...58 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 59: ...M2259 00 200 812 T2000 Radio Encryption 59 Copyright TEL Encrypted Radio Programming and Service Manual PCB Layout Top Side IPN 228 22593 02A PCB Layout Bottom Side IPN 228 22593 02A...

Page 60: ...60 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 61: ...M2259 00 200 812 T2000 Radio Encryption 61 Copyright TEL Encrypted Radio Programming and Service Manual Circuit Diagram IPN 228 22593 02A page 1 of 1...

Page 62: ...62 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 63: ...n Enabled T2000 radios only They should be used in conjunction with the T2000 User s Guide issued with the radio Conventional Radios eg T2010II T2015II T2020II Turn encryption on and off by pressing t...

Page 64: ...commands Transcrypt modules only Module programmed with wrong programmer and different Master code Reprogram with correct programmer will need a Force Download See Transcrypt Manual Module acknowledg...

Page 65: ...m radio cavity do not unplug ribbon cables Prepare Flex 1 Use scissors to trim flex where shown Note Removing these parts will not affect encryption function The parts removed are required for the T20...

Page 66: ...o Programming and Service Manual Copyright TEL Fit flex 1 Lay flex onto Logic PCB as shown and solder P2 to Logic PCB S14 pad 6 2 Gently fold flex up into position shown and plug SK1 into Logic PCB so...

Page 67: ...tation for module link settings 1 Place Encryption module IC side up into radio chassis where shown 2 Use two screws provided to screw module to radio where shown 3 Fold Logic PCB back into radio chas...

Page 68: ...68 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 69: ...target radio are oriented differently eg one laying down one upright one radio is set to High Power Refer to the OTAR Programmer and Module manuals for features which are programmable what values the...

Page 70: ...he PC 2 The RS232 cable carries data to the Programming modem 3 The modem encodes this data to a sequence of audio tones using PSK signalling 4 The OTAR lead applies these audio tones to the programmi...

Page 71: ...minal screen 2 Check the radio acknowledges an Annn call by returning the message confirmation AK nnnn xx on the PCB 3 Enter programming commands as in programmer manual for such things as system dela...

Page 72: ...r a TOP OTAR Transmitter radio as described above on the right radio channel plus the 219 02841 0X cable from the kit A TR30 3060 or TR30 3061 Transcrypt programmer OTAR Programming Test 1 Set the rad...

Page 73: ...iefly transmit 4 Enter a programming commands to change a register in the module eg B 1234 LE to set the Late entry time in module with ESN 1234 to the current programmer value 5 Check the radio retur...

Page 74: ...yption Direct Programming Cable See page 76 6 11 1 TOP Encryption OTAR Programming Cables Two TOP Programming Cables are included in the OTAR Service and Programming Kit They can connect a TOP program...

Page 75: ...requires power pack pin 1 Rx In Rx Det AF dc block in lead 0 5V p p pin 8 Green pin 5 Qty IPN Description 1 OPA AA 00XG T ORCA ACC CONN SMT ASSY 1 303 20067 01 LOK SPRING RELEASE 1 345 00020 09 SCRW...

Page 76: ...in 1 Qty IPN Description 2 019 06100 00 CAP MONO CER 100N 20 50VX7R 500mm 205 00010 47 CBL 6WAY 24AWG 7 0 2MM FS DW 1 240 00020 55 PLG 15W DRNG 105 DEG PNL MTG 1 240 06010 18 CONN 15W HOOD CVR DRNG MD...

Page 77: ...gnal Sense Level T2000 Wire TR30 306X PTT PTT Active low pin 1 Grey pin 9 Ground GND pin 2 Brown pin 11 Tx Out Tx Line in 1V p p pin 3 Yellow pin 15 13V8 13V8 programmer powered from radio pin 6 Red p...

Page 78: ...78 Transcrypt Programming M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Page 79: ...Encryption Module can be remotely programmed to change encryption code Contact your Tait Service Centre for more information TVS2 Tait Direct Programming TOP radios only A TOP radio with Midian TVS2 T...

Page 80: ...e Midian programming cable according to the diagram below first solder a short length of wire to the indicated pads then attach the cable clip to it 3 6 9 PQRS WXYZ STAT Ch Fn T2000II T2020II Power Su...

Page 81: ...dio and kept in a secure place Security Codes When programming a Midian module it is strongly recommended that you use the manufacturer s default security codes See the Midian programming manual for m...

Page 82: ...odule programming interface and factory default settings For information regarding module programming codes and programming configuration for your system see the Midian Programming Manual Encode Decod...

Page 83: ...M2259 00 200 812 Midian Programming 83 Copyright TEL Encrypted Radio Programming and Service Manual Security Keys Tab Scrambler Tab Input Output Tab...

Page 84: ...84 Midian Programming M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL Advanced Tab Miscellaneous Tab...

Page 85: ...eck that receive and transmit audio are functioning using a service instrument or another radio on the same channel With encryption on Check that receive and transmit audio are functioning using anoth...

Page 86: ...the end with the black green and yellow wired clips Parts List KL3 RJ11 Function Wire Acc PCB TOP Signal TOP Tx Data pin 4 Input to Module Green pad 14 Sense 1 pin 7 Rx Data pin 5 Output from Module Y...