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2 .   S A F E T Y   I N S T R U C T I O N S

 

Operating  the  winch  is  demanding  and  dangerous,  therefore  an  absolute  concentration  and 
caution  are  essential.  For  effective  and  safe  operation  please  observe  the  following 
guidelines: 



Take safety precautions! Observe all safety guidelines and carefully read the 
operating instructions. 



Winch operation and maintenance is allowed to qualified persons older than 18 years 
of age, only!

 

User personal protective equipment (helmet, gloves, forestry boots). 



User personal protective equipment (helmet, gloves, forestry boots). 



Never work alone in the forest! If unavoidable, use radio communication device. 



Check the operation of the winch prior to any use, at least once every working day. 
Any deficiency should be eliminated immediately. The winch must be inspected by 
an expert at least once a year.  



Disconnect the winch drive, when performing repair or maintenance work. Besides 
disconnecting the tractor PTO-shaft, also shut down the tractor engine.  



All protective parts of the winch (safety nets, covers, ...) must be in place during the 
operation. Any modification of these protective parts is not permitted! 



Use only appropriate winching devices and equipment, suitable to the winch pulling 
power (forestry chains, hooks, portable pulleys, belts, …).  



Wire ropes must have sufficient strength and meet technical data requirements of the 
winch (See type plate). Minimal break point of the wire rope or other pulling means 
(chain…) must be at least twice as high as the maximum winch pulling power.  



Replace the damaged wire rope as soon as possible! 



Use wire ropes of appropriate length! The permitted wire rope length is set by fully 
coiling the wire rope onto the drum. The difference between upper layer of the coiling 
and the edge of the drum should not be lower than twice the diameter of the wire 
rope. 



Before the beginning of work, the operator has to make sure the work can be 
preformed safely.  



Winch operator has to pay attention, that the wire rope does not uncoil completely 
under the load and that at least five coils of the rope remain on the drum (except in 
case of emergency). 



The wire rope must be coiled to the drum tightly (Chapter 4.4.1.). 

Summary of Contents for EGV 45A

Page 1: ...NSTRUCTIONS LOGGING WINCH Please read operating instructions carefully before installing and using the logging winch 45A 55A 65A 85A EGV 45A EGV 55A EGV 55A 1 8M EGV 65A EGV 65A 1 8M EGV 65A 2 05M EGV...

Page 2: ...HE WINCH 8 4 1 RELEASING THE WIRE ROPE PERMANENT BRAKE RELEASE 8 4 2 PULLING COILING THE WIRE ROPE 9 4 3 RELEASING THE WIRE ROPE UNDER LOAD 10 4 4 INSTALLING A NEW WIRE ROPE 11 4 4 1 COILING THE WIRE...

Page 3: ...N 69 kN 81 kN 106 kN Pulling Speed at 540 rpm PTO shaft 0 54 1 08 m s 0 54 1 07 m s 0 50 0 9 m s 0 51 1 10 m s Gear Ratio 1 8 89 1 8 89 1 10 80 1 10 67 Required Drive Power 15 37 kW 20 50 PS 25 52 kW...

Page 4: ...l protective parts of the winch safety nets covers must be in place during the operation Any modification of these protective parts is not permitted Use only appropriate winching devices and equipment...

Page 5: ...logs the operator should follow the load parallel near the wire rope connecting point When pulling branches and tree tops the operator may follow the load diagonally behind the load Figure 2a The win...

Page 6: ...ch is still standing tighten the wire rope before the beginning of felling Position yourself and the winch outside the dangerous area in the distance twice the tree height In case you use the pulley t...

Page 7: ...current regulations for designation of tractor equipment which is connected to the back of the tractor The connector on the winch is intended as an implement and should not be used on public roads Tr...

Page 8: ...in mounted to the winch and laid on the hook 3 C O N N E C T I N G T H E W I N C H 4 FUNCTION AND OPERATION OF THE WINCH 4 1 RELEASE THE WIRE ROPE PERMANENT BRAKE RELEASE Figure 4 By pulling the white...

Page 9: ...previously in the left permanent brake release position the brake handle 20 may suddenly switch back to the right position when you move the clutch handle 10 Although the power of the PTO shaft drive...

Page 10: ...e handle 20 WARNING When releasing the wire rope pull the string lightly to prevent brake handle from blocking in the permanent brake release position otherwise the drum may uncoil suddenly and the co...

Page 11: ...you to reach screw 5 through the opening By using the ring spanner No 19 partly unscrew screw 5 and pull out the old wire rope Pass the wire rope through the upper pulley 1 into the winch to the oute...

Page 12: ...d up onto the drum before starting the work with a new winch it is necessary to uncoil the wire rope completely without any load check its quality and tightly coil it back onto the drum first five coi...

Page 13: ...onnect the PTO shaft and shut down the tractor Use the spanned No 13 to unscrew the nut 33 and remove the safety pin 31 Use the spanner No 50 45A 55A No 60 65A 85A to turn the nut 30 to the right so t...

Page 14: ...14 8 33 H 11 10 31 30 F 45 A 270 N 55 A 270 N 65 A 220 N 85 A 260 N...

Page 15: ...e drawn cup 42 from its starting position you increase the brake power and vice versa Using spanner No 19 screw the counter nut 43 to prevent unscrewing of the drawn cup 42 Setting the initial positio...

Page 16: ...readjust the chain periodically to prevent excessive wear of the whole chain drive The chain must not be set to tight and chain slack should be set 1 to 3 mm Shorther chain should allow 1 mm slack and...

Page 17: ...y one turn to move the drive chassis 8 First tighten the shorter chain 2 using the tensioning screw 7 and counter nut 6 Screw the counter nut tightly afterwards The slack of the shorter chain should b...

Page 18: ...rts Worn out brake band Replace the brake band Wire rope is hard to pull out Incorrectly set wire rope release power Set the wire rope release power according to the instructions Chapter 4 5 Damaged w...

Page 19: ...OW Release the rope and coil it tightly onto the drum Check if the wire rope is undamaged Check if the wire rope is fixed properly When using a new winch When the wire rope is loose on the drum Visual...

Page 20: ...elements pulleys Torn new wire rope or linking chain of appropriate strength Bent drum axle Torn brake band When ordering spare parts it is necessary to provide the following information Winch type s...

Page 21: ...h standards EN ISO 12100 2010 EN ISO 4254 1 2009 EN 14492 1 2006 ISO FDIS 19472 2005 The person authorized to compile the technical documentation at the manufacturer s address is the same as the signa...

Page 22: ...22...

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Page 24: ...ce The warranty covers any parts against defects in material and workmanship In case of repairs performed by unqualified person or when using non original spare parts the customer looses all claims of...

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