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2021.2.10

We are flattered that you have purchased one of our products. Please strictly follow the following instructions in installing and using the products.

Before fitting the products, please be sure to check the contents of the kit. Should you have any questions about the products, please kindly contact

your dealer.

Please do read the following before installation.

Please note that, in some cases, the illustrations and photos may vary from the actual hardware.

We do not take any responsibility for any accident or damage whatsoever arising from the use of the products not in conformity with the instructions

in the manual.

We shall be held free from any responsibility or compensation whatsoever for any glitch in the parts other than ours if the glitch takes place after the

installation and use of thse products.

If you make modifications to the products, we shall be held free from any guarantee of the products.

You are kindly requested not to contact us about the combination of our products with other manufacturers'.

This Kit is designed for exclusive use in the above-mentioned suitable models and that it cannot be mounted on any other models.

When ordering repair parts, please quote Item Nos or reference Nos in the figures in this Manual. Should you have any questions about the repair

parts, please contact your local motorcycle dealer.

The air filter included in the Kit is designed to come with a cover to be more weather resistant. However, this does not guarantee the safety of

washing with water or running in deep puddles.

When you are washing your motorcycle with a large amount of water, be careful not to let the water into the inside of the engine from the air filter.

Depending on the natural phenomena like the weather, temperatures, altitudes and barometric pressure, and specifications of the individual

motorcycle and carburetor, the carburetors need re-setting. Be sure to rearrange the setting to match the engine and other conditions.

Factory preset mode of the carburetor is as per the description on the next page.

 

When you notice something abnormal with your motorcycle while riding down a road, stop riding immediately and park your motorcyle in a safe

  

place. (Otherwise, the abnormality could lead to accidents.)

 

Before doing work, secure the motorcycle on level ground for safety's sake.

  

(Otherwise, your motorcycle could overturn and injure you while you are working.)

 

Check or carry out maintenance of parts correctly according to the procedures in the instruction manual or a service manual.

  

(Improper checking or maintenance could lead to accidents.)

 

If you find damaged parts when checking and performing maintenance, do not use these parts any longer, and  replace them with new ones.

  

(The continued use of these damaged parts could lead to accidents.)

 

Keep plastic bags for packing the products out of children's reach, or discard them.

  

(If children get them on, there will be a danger of their suffocating.)

 

As gasoline is highly flammable, never place it close to fire. Make sure that nothing flammable is near the gasoline. Since vaporized accumulation

  

of gasoline is at high risk of explosion, work in a well-ventilated place.  (It may cause a fire.)

The following show the envisioned possibility of human death or serious injuries to human bodies as a result of disregarding the
following cautions.

Warning

Please be informed that, mainly because of improvement in performance, design changes, and cost increase, the product specifications and 

  

prices are  subject to change without prior notice.

This manual should be retained for future reference.

 

Work only when the engine and the muffler are cool. (Otherwise, you will burn yourself.)

 

Prepare right tools for the work, (Otherwise, the installation with improper tools could cause breakage of parts or injuries to yourself.)

 

Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque.

  

(Improper torque could cause these parts to get damaged or fall off, resulting in accidents.)

 

As some products and frames have sharp edges or protruding portions, please work with your hands protected.

  

(Otherwise, you will suffer injuries.)

 

Before riding, always check every section for slack in parts like screws.  If you find slack ones, screw them securely up to the specified 

  

torque. (Or improper torque may cause parts to come off.)

The following show the envisioned possibility of injuries to human bodies or property damages as a result of disregarding the
following cautions.

Caution

Item No.

Fit

03―05―0005

TT-R90 (5HN)

KEIHIN PD22 Carburetor Kit Instruction Manual

Summary of Contents for KEIHIN PD22

Page 1: ...ur motorcyle in a safe place Otherwise the abnormality could lead to accidents Before doing work secure the motorcycle on level ground for safety s sake Otherwise your motorcycle could overturn and injure you while you are working Check or carry out maintenance of parts correctly according to the procedures in the instruction manual or a service manual Improper checking or maintenance could lead t...

Page 2: ...and two heater lead wires from the carburetor 8 Remove the carburetor and intake manifold from the body 9 Cover the intake port on the cylinder head with a waste cloth to prevent the dust and foreign objects from getting into it Preparation for installing hardware to the body 1 First write down how the genuine throttle cable is routed And then unfasten a screw on the throttle grip cap and remove t...

Page 3: ...seat onto the motorcycle and fix the throttle cable by passing it through the cable guide on the left side of the tank 4 Connect the fuel tank and carburetor with the supplied fuel hose And open the fuel cock to check each section for oil leakage Do not leave the cock open for a long time 5 Pull the choke lever to start the engine Gradually push the lever back and warm up the engine till the revol...

Page 4: ...ts dense Give the air screw a left turn The air fuel mixture gets lean Loosen the tightened air screw back to the 1 5 turn position And then from this position give to the airscrew a right or left turn of 1 4 to 1 2 till the engine revolves at the highest speed Loosen the idle stop screw till you get the steady idling revolutions And once again adjust the position of the airscrew to get the highes...

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