Takeuchi TB125, Operator'S Manual

Page 1: ... AG4E029 Compact Excavator OPERATOR S MANUAL E TB125 12514526 TB135 13514051 TB145 14513261 Serial No TB125 TB135 TB145 TB125 TB135 TB145 Read and understand these instructions Failure to do so can cause injury or death WARNING ...

Page 2: ...of this machine can cause injury or death Read and understand this manual before performing any operation inspection or maintenance on this machine Always store this manual near at hand preferably on the machine itself If it should be lost or damaged immediately order a new one from your Takeuchi dealer When transferring ownership of this machine be sure to provide this manual to the next owner Ta...

Page 3: ...used to alert against operators and maintenance personnel about situations which can result in possible damage to the machine and its components It is impossible to foresee every possible circumstance that might involve a potential hazard The warnings in this manual or on the machine can not cover all possible contingencies You must exercise all due care and follow normal safety procedures when op...

Page 4: ...torage compartment A compartment for storing this manual is provided at the position shown on the diagram below 1 Insert the starter key and turn it counterclockwise to unlock the manual storage compartment 2 After using the manual place it in the plastic pouch and store it back in the manual storage compartment Serial numbers Check the serial numbers of the machine and the engine and write them i...

Page 5: ...ton is located on the right hand joystick control Slew cushioning system for easy bucket positioning Engine emergency stop idle system Tilt up operators platform for easy access to major compartment Break in period When the machine is new heed the instructions below when operating the machine for the first 100 hours as indicated on the hour meter Using a new machine roughly without breaking it in ...

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Page 7: ...5 Introduction 2 Machine Description 3 Safety 7 Controls 35 Operation 59 Transport 87 Maintenance 91 Troubleshooting 135 Specifications 147 Options 193 Index 257 CONTENTS ...

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Page 9: ...SAFETY General Precautions 8 Preparing Precautions 12 Starting Precautions 14 Operating Precautions 16 Stopping Precautions 23 Transporting Precautions 24 Maintenance Precautions 25 Safety Signs Decals 32 ...

Page 10: ...er protective equipment as required by job conditions Wear required appropriate equipment such as safety glasses and filter mask when using grinders hammers or compressed air as metal fragments or other objects can fly and cause serious injury Use hearing protection when operating the machine Loud prolonged noise can cause hearing impairments even the total loss of hearing Provide a fire extinguis...

Page 11: ...et to the lock position Do not touch these controls accidentally Before leaving the operator s seat lower the working equipment lock the safety lock lever and stop the engine Also be sure to remove the key and take it with you Use a signal person and flagman Know and use the hand signals required for particular jobs and make sure who has the responsibility for signaling All personnel must fully un...

Page 12: ... is particularly flammable and dangerous When handling these combustible materials keep lit cigarettes matches lighters and other flames or sources of flames away Do not smoke or permit open flames while fueling or near fueling operations Never remove the fuel cap or refuel with the engine running or hot Never allow fuel to spill on hot machine components Clean up spilled fuel oil or other flammab...

Page 13: ...eath Using optional products Consult with a Takeuchi dealer before installing optional attachments Do not use attachments that have not been approved by Takeuchi or a Takeuchi dealer Doing so may compromise safety or adversely affect the machine s operation or service life Takeuchi will not be held responsible for any injuries accidents or damage to its products caused by the use of a non approved...

Page 14: ... take the necessary safety measures in dangerous spots Note and avoid all hazards and obstructions such as ditches underground lines trees cliffs overhead electrical wires or areas where there is danger of a slide Check with the local utilities for the locations of buried gas and water pipes and buried power cables Determine jointly what specific precautions must be taken to insure safety When wor...

Page 15: ...nts Before operating perform the prescribed inspections and make repairs immediately should any irregularities be found If a failure that causes loss of control such as steering service brakes or engine occurs stop the machine motion as quickly as possible follow the shutdown procedure and keep machine securely parked until the malfunction is corrected ...

Page 16: ...the engine until you are sure it is safe Before starting check or perform the following Walk around the machine and warn all personnel who may be servicing the machine or are in the machine path Do not start until all personnel are clearly away from the machine Check for any DO NOT OPERATE tags or similar warning notices on the cab door controls or starter switch Sound horn to alert everyone aroun...

Page 17: ... follow the shutdown procedure and report the malfunction Warm up the engine and hydraulic fluid Observe all gauges or warning instruments for proper operation Listen for unusual noises Test engine speed control Operate each control to insure proper operation In cold weather Be careful of slippery conditions on freezing ground steps and hand holds In severe cold weather do not touch any metal part...

Page 18: ...ne If necessary swing the cab around before backing up to check that the area is safe and clear Ensure good visibility When working in dark places turn on the machine s working lights and headlights and or provide extra stationary lighting if necessary When visibility is poor due to severe weather fog snow or rain stop operating the machine and wait until conditions improves Do not permit riders o...

Page 19: ...de is in the front 12 to 16 in TB125 Serial No 12514526 TB135 Serial No 13516745 TB145 Serial No 14515346 When a load greater than a set value is applied during 2nd speed high speed travel the speed will automatically slow down by switching to 1st speed low speed Thereafter when the load becomes lighter the speed will increase by returning to 2nd speed high speed Exercise due caution since the tra...

Page 20: ...the machine When traveling on slopes or grades move slowly in first gear low speed Do not travel down slopes in reverse On grass dead leaves wet metal or frozen surfaces the machine may slide sideways even on very gentle slopes Make sure the machine never faces sideways with respect to the slope Do not change directions or cross slopes sideways First return to a flat surface then redirect the mach...

Page 21: ... machine and the load at all times If the machine should come in contact with a live electrical source do not leave the operator s seat Do not allow anyone to approach or touch the machine Be especially careful of buried high voltage power lines Insure driver safety before loading trucks Do not load a truck unless the driver is in a safe place Never swing or position the bucket over personnel or t...

Page 22: ...in a downhill direction This will reduce the stability of the machine Watch out for hazardous working conditions Never undercut a high bank Be particularly alert for the possibility of a cave in Do not operate in places where there is a danger of falling rocks Keep machine well back from the edge of an excavation Avoid undercutting the machine Do not approach unstable surfaces cliffs road shoulder...

Page 23: ...r is used for lifting Never lift loads in excess of capacity Overload will cause the machine to roll and can result in serious injury or death All rated lift capacities are based on the machine being level and on a firm supporting surface For safe working loads the user is expected to make due allowance for the particular job conditions such as soft or uneven ground non level condition side loads ...

Page 24: ...g in the wrong way could lead to accidents resulting in serious injury or death The wire rope breaking or coming detached could be extremely dangerous Use a wire rope suited for the required towing force Do not use a wire rope that is kinked twisted or otherwise damaged Do not apply strong loads abruptly to the wire rope Use safety gloves when handling the wire rope Make sure there is an operator ...

Page 25: ...barriers caution signs lights etc so that the machine can easily be seen even at night to avoid collision with other vehicles Before leaving the machine do the following 1 Lower the bucket and dozer blade to the ground 2 Place the safety lock lever in the lock position 3 Stop the engine and remove the key 4 Lock the cab and covers E3A4901 ...

Page 26: ...icle so it can not move Use a signal person when loading and unloading the machine and travel slowly in first gear low speed Never change course on the ramp Do not slew swing on ramps The machine may tip over When slewing swinging on the truck bed do so slowly as the footing can be unstable Engage the slew swing lock after loading Block both tracks and secure the machine to the truck bed with load...

Page 27: ...fuel hoses periodically Fuel hoses become weaker over time even if they appear to be in good shape Replace important safety parts whenever an irregularity is found even if it is before the normal time for replacement Refer to the section titled Important Parts for further details Anti explosive lighting Use anti explosive electrical fixtures and lights when inspecting fuel oil coolant battery flui...

Page 28: ...on sitting in the operator s seat while the other works on the machine When performing maintenance be sure to keep your body and clothing away from moving parts Always clean the machine Clean the machine before performing maintenance Stop the engine and cover electrical parts when washing the machine Water on electrical parts could cause short circuits or malfunctions Do not use water or steam to ...

Page 29: ... sure to secure the engine hood or cover when opening it Do not open the engine hood or cover on slopes or in strong wind Cautions on tilting up the platform Raising or lowering the platform while the engine is running may cause the machine to move and cause serious injury or death Lower the working equipment to the ground and stop the engine before raising or lowering the platform When the floor ...

Page 30: ...use fuel for cleaning purposes Use the correct fuel grade for the operating season Handling of hoses Fuel oil or hydraulic fluid leaks can cause a fire Do not twist bend or hit the hoses Never use twisted bent or cracked hoses tubes and pipes They may burst Retighten loose connections Be careful with hot and pressurized components Stop the engine and allow the machine to cool down before performin...

Page 31: ...tem Oil may spurt out if caps or filters are removed or pipes disconnected before releasing the pressure in the hydraulic system Gradually loosen the vent plug to relieve tank pressure Move all the control levers and pedals several times in all directions to release the pressure from the working equipment circuitry For TB125 TB135 When equipped with accumulator When removing plugs or screws or dis...

Page 32: ... Use a flashlight to check battery electrolyte level Stop the engine and shut off electrical equipment while inspecting or handling the battery Do not short circuit the battery posts with metal items Always unfasten the negative battery cable first when disconnecting the battery cable Always connect the negative battery cable last when fastening the battery cable Loose battery terminals may result...

Page 33: ...uids from the machine into containers Disposing of fluids improperly destroys the environment Follow the prescribed regulations when disposing of oil fuel engine coolant refrigerant solvents filters batteries or other harmful substances Handling of the Accumulator High pressure nitrogen gas is enclosed in the accumulator and incorrect handling could possibly bring about serious personal injury due...

Page 34: ...for the personal safety of you and those working with you Please take this manual walk around your machine and note the content and location of these safety signs Review these signs and the operating instructions in this manual with your machine operators Keep the signs legible If they are not obtain replacements from your Service outlet ...

Page 35: ...e 8 After inspection and maintenance is compiete stop the engine WARNING This machine if improperly operated or maintained can cause bodily harm or even DEATH Read and understand the owners manual supplied with this machine before operating Keep all safety devices in place and functional Do not operate the machine unless the seat belt is properly fastened around you Follow the instructions in the ...

Page 36: ...de the machine and refers to the noise perceived by the persons who are in the vicinity of the work area 11 No 03593 06600 Diesel Fuel Diesel Fuel Only 03593 06600 D 12 No 03593 06700 Hydraulic oil TB125 No 03593 54028 TB135 Seiral No 13516745 No 03793 37027 TB145 Serial No 14515346 No 03393 41031 ...

Page 37: ...35 CONTROLS Names of Components 36 Doors and Covers 38 Seat and Seat Belt 43 Instrument Panel 45 Switches 47 Levers and Pedals 49 Accessories 51 ...

Page 38: ...t 3 Engine hood 4 Fuel tank 5 Hydraulic tank Undercarriage 6 Crawler belt 7 Idler 8 Track roller 9 Carrier roller 10 Travel motor Working equipment 11 Bucket 12 Bucket cylinder 13 Arm 14 Arm cylinder 15 Boom 16 Boom cylinder 17 Boom bracket 18 Swing cylinder 19 Auxiliary hydraulic lines 20 Dozer blade 21 Blade cylinder ...

Page 39: ...arter switch 3 Light switch 4 Horn switch 5 Travel speed switch 6 Wiper switch Cab 7 Safety lock lever 8 Safety lock lever Canopy 9 Throttle lever 10 Left operating lever 11 Right operating lever 12 Pedal lock 13 Boom swing pedal 14 Travel lever 15 Auxiliary hydraulic switches 16 Blade lever 17 Decel switch ...

Page 40: ... the door fully and press it against the catch at the back of the door to lock it in place Always lock the door when mounting and dismounting and when operating the machine E4B003 C4C001 2 1 4 3 C4C002 Lock and unlock 1 Insert the starter key and turn it Opening 1 Pull the knob 1 towards you and open the door To open the door from inside the cab push the lever 2 to the front 2 Open the door fully ...

Page 41: ...ially sticking out they may cause damage 4 Grasp the lower handle 2 with the left hand the upper handle 3 with the right hand then lift and slide to the rear Locked 5 Once the window frame is against the stopper move the lock pins 1 to the outside to lock front window Closing WARNING When closing the front window lower the window slowly so as not to hit your head Lowering the window abruptly may r...

Page 42: ...7 Lower Front Window Cab Removing 1 Open the front window and stow it in the ceiling 2 Grasp the protruding parts 4 on the left and right with your fingers and slowly lift the lower front window off 3 Hold the glass firmly place the lower front window through the guides 5 at the rear then set it on the supports 6 and fasten it in place C4C005 4 4 4 5 6 6 4 5 C4C006 ...

Page 43: ...to get your hands or other parts of your body caught The grease gun and tools are stored under the cover Opening 1 Insert the starter key and turn it counterclockwise to unlock the front cover 1 2 Tilt the front cover 1 forward until it stops Closing 1 Close the front cover 1 2 Insert the starter key and turn it clockwise to lock the front cover 1 Grease gun holder G4B003 1 G4B021 ...

Page 44: ...the fuel cap counterclockwise and remove it Closing 1 Set the fuel cap in place and turn it clockwise 2 Turn the key clockwise to lock the fuel cap then remove the key Engine Hood WARNING Before opening the engine hood be sure to stop the engine If your hands or tools should get caught in the fan or fan belt while the engine is running they may be severed Opening 1 Insert the starter key and turn ...

Page 45: ...adjusted in the vertical and front back directions 1 To adjust in the vertical direction grasp the headrest with both hands and move it upwards or downwards 2 To adjust in the front back direction grasp the headrest with hands and move it forwards or backwards Seat WARNING Adjust secure and latch the operator s seat A Back angle adjustment WARNING Do not set the seat back to its maximum reclining ...

Page 46: ...orso and sit back firmly into the seat 2 Pull the seat belt to the desired length 3 Make sure that the belt is not twisted and then insert the tongue plate A into the buckle B of the seat belt until you hear a clicking sound as it locks in place Releasing the seat belt 1 To remove the seat belt simply press the button C located on the buckle The seat belt is automatically stowed away E4B023 B A E4...

Page 47: ...l pressure drops abnormally while the engine is running 3 Coolant Temperature Warning Lamp This lamp flashes and an alarm is sounded if the engine coolant temperature rises abnormally while the engine is running 4 Battery Charge Warning Lamp This lamp flashes and an alarm is sounded if a problem arises in the charging system while the engine is running 5 Air Cleaner Warning Lamp This lamp flashes ...

Page 48: ...tervals according to the time displayed on the hour meter 10 Water Temperature Gauge This gauge indicates the temperature of the engine coolant water The needle should be within the green range during machine operation The red range indicates overheating 11 Fuel Gauge This gauge indicates the amount of fuel in the tank Be sure to top off the tank before running out of fuel G4B012 G4B013 G4B014 ...

Page 49: ...orn Switch Press the switch on the right operating lever to blow the horn Decel Switch WARNING Set the operating and travel levers to neutral before operating the decel switch The machine s operating speed will change abruptly if the switch is operated while the levers are engaged Press the switch on the right operating lever to lower the engine speed to low idling Press the switch again to return...

Page 50: ...Washer fluid is squirted from the nozzle while pressed and stops when released Auxiliary Hydraulic Switches Press those switches to control the flow of the oil in the auxiliary hydraulic circuit A Hydraulic oil flows to left auxiliary line B Hydraulic oil flows to right auxiliary line Proportional control of the auxiliary hydraulic circuit is not possible Proportionalcontrol controloftheoutput flo...

Page 51: ...ver This device is for locking the hoe attachment auxiliary hydraulics control slewing and traveling When the lever is lifted the lever stand springs up and the lever is locked Cab types only have left safety lock lever Canopy types Locking is possible by operating only one side To unlock both sides must be operated C4B018 Operating Levers WARNING Be careful to check which pattern of lever control...

Page 52: ...age 72 Operating the Boom Swing Blade Lever Use this lever to operate the dozer blade A Blade up B Blade down Refer to page 72 Operating the Dozer Blade Travel Levers WARNING Before operating the travel levers check to make sure that the dozer blade is to the front of the operator s seat BE AWARE that when the dozer blade is to the rear of the operator s seat the travel levers operate in the oppos...

Page 53: ...ater could leak when the valve is set at a halfway position 1 Park on a flat surface and stop the engine 2 Open the engine hood 3 Turn the valve 1 clockwise until it stops to close it Heater Cab WARNING Always be sure to allow sufficient ventilation Do not place combustible or explosive objects near the air outlets Fan Switch O Off I Heater fan rotates at low speed II Heater fan rotates at high sp...

Page 54: ...hen connecting is complete purge air from the hydraulic lines a Start and run the engine at low idle with no load for 10 minutes b With the engine running at low idle operate the auxiliary hydraulic switches repeatedly approx 10 times to purge air from the hydraulic lines c Stop the engine and wait for more than 5 minutes until bubbles escape from the hydraulic oil in the tank IMPORTANT Follow the...

Page 55: ... flow S Closed When using a reversible attachment 2 way flow Change the direction of the hydraulic oil flow by opening or closing the selector valve on the machine body Accessories External Power Sockets for EU IMPORTANT Only use applicable electric products with these sockets for Beacon Use these sockets as an external power supply When using these sockets be careful not to exceed 12V 10A To use ...

Page 56: ...fter 30 seconds it may be broken Pull it out by hand Do not use other cigarette lighters as they may get stuck Only use applicable electric products with this socket Do not touch metal parts of the lighter Doing so could cause burns This is the cigarette lighter and internal power supply socket When using the wiper and this socket simultaneously be careful not to exceed 12V 10A 1 Press the lighter...

Page 57: ...cassette player Insert tapes with the head of the tape facing to the right Always remove the cassette from the player when not in use For the radio for EU refer to page 228 Names of components 1 Power switch volume control knob Turn this knob clockwise The click sound indicates that the power supply is turned on Further turning increases the speaker volume If a tape is loaded in the radio eject th...

Page 58: ...o radio 7 Cassette door Insert the cassette tape with the exposed magnetic tape side facing to the right Simply insert a tape to change over to the cassette tape mode while listening to the radio 8 Fast forward rewind program changeover button Fast forward Fast rewind Stop To fast forward the tape push the button matching the direction of program indication and to rewind push the other button To s...

Page 59: ... recorded Flash stops and channel starts functioning If the main power supply is interrupted such as when exchanging machine battery all presettings will be erased Repeat the presetting procedure in such case To change the program press the fast forward and rewind buttons simultaneously The direction of tape feed will reverse When the tape ends in one direction the system automatically reverses th...

Page 60: ...resumes scanning As soon as the desired station is found press the this button again If you will auto memory push this button over 5 sec so initiates a scan of the band Station frequencies are either stored in order of low of frequency for FM or in sequence for AM starting from preset channel 1 If all of the preset channels have not been filled up after one scan the remaining preset channels are l...

Page 61: ...59 OPERATION Before Starting Operation 60 Starting and Stopping the Engine 61 Machine Operation 64 Operating Procedures 74 Parking the Machine 82 Handling in Cold Weather 83 Handling Rubber Crawlers 84 ...

Page 62: ... as described under Maintenance Daily Inspection pages 103 to 107 Mounting and Dismounting WARNING Do not jump on or off the machine Never attempt to mount or dismount a moving machine When mounting and dismounting the cab first open the door fully to the locked position and check that it does not move For machines with cabs Always face the access system and maintain a three point contact with the...

Page 63: ...n Check the fuel level If a lamp does not light or the alarm is not sounded the bulb may be burnt out or a wire may be damaged Contact a Takeuchi sales or service outlet for repairs Before Starting the Engine 1 Adjust the seat for a comfortable operating position 2 Fasten the seat belt 3 Check that the safety lock lever is in the locked position 4 Check that all the levers and pedals are in the ne...

Page 64: ... the Engine Starting the Engine WARNING Clear the area of all persons Sound horn to alert everyone around the machine IMPORTANT Do not run the starter motor for more than 15 consecutive seconds If the engine fails to start wait for 30 seconds to protect the battery and then try again to start the engine Normal Starting 1 Pull the throttle lever to the middle position 2 Turn the key to the START po...

Page 65: ...n stop except in the case of a true emergency 1 Idle the engine for about 5 minutes to gradually let it cool 2 Turn the key to the OFF position to stop the engine Warming Up the Engine IMPORTANT Avoid racing the engine until it is warmed up Do not warm up the engine for long periods of time 20 minutes or more 1 Return the throttle lever then idle the engine and run it for about 5 minutes with no l...

Page 66: ...Boom Swing Right Right Crawler Forward Right Crawler Reverse Boom Lower Boom Raise Bucket Load Bucket Dump Dozer Blade Lower Dozer Blade Raise Lever Pattern ISO Pattern WARNING Be careful to check which pattern of lever control arrangement you are operating with before beginning operations The explanations in this manual are for the ISO pattern C4D006 ISO ...

Page 67: ...g Left Boom Swing Right Right Crawler Forward Right Crawler Reverse Arm Out Arm In Bucket Load Bucket Dump Dozer Blade Lower Dozer Blade Raise Lever Pattern JCB Pattern WARNING Be careful to check which pattern of lever control arrangement you are operating with before beginning operations The explanations in this manual are for the ISO pattern C4D013 JCB ...

Page 68: ...ngerous as response will be slow and the equipment may move in unexpected ways Be sure to sufficiently warm up the machine IMPORTANT Do not operate the levers suddenly when the hydraulic oil temperature is below 20 C 68 F The proper hydraulic oil temperature during operation is 50 to 80 C 122 to 176 F but if operations must be performed at lower temperatures heat up the hydraulic oil to at least 2...

Page 69: ... within the green range 2 Check that there are no irregularities in the exhaust color sound and vibrations 3 Set the safety lock lever to the locked position and check that the operating and travel levers are locked E4D011 G4D002 C4B018 5 Travel slowly forward and backward several times Warming Up in Cold Weather 1 Perform the normal warm up procedure 2 Set the bucket cylinder at the stroke end an...

Page 70: ...de is to the rear of the operator s seat the travel levers operate in the opposite direction to when the dozer blade is in the front Remove any obstacles in the machine s path Traveling Forward and Backward 1 Pull the throttle lever and increase the engine speed Neutral Neutral C4D004 C4D007 30 40cm E4D014 E4D015 2 Set the safety lock lever to the released position 3 Fold the hoe attachment and lo...

Page 71: ...e speed will increase by returning to 2nd speed high speed Exercise due caution since the travel speed changes automatically Press the travel speed switch on the right travel lever to switch to 2nd high speed and press it again to return to 1st speed low speed Pivot Turn Turning to the left when stopped aTo turn forward to the left Tilt the right lever forward eTo turn backward to the left Tilt th...

Page 72: ...Note that the dozer blade and boom swing controls are not locked even when the safety lock lever is set to the lock position Do not touch these controls accidentally CAUTION Never bring the machine to a sudden stop except in the case of a true emergency Stop as gently as possible 1 Slowly set the left and right travel levers to the neutral position The machine stops Spin Turn aTo spin left Tilt th...

Page 73: ...ackward Operating the Working Equipment WARNING Be careful to check which pattern of lever control arrangement you are operating with before beginning operations The explanations in this manual are for the ISO pattern Use the right operating lever to operate the boom and bucket Use the left operating lever to operate the arm and for slewing Return the operating levers to the neutral position to st...

Page 74: ...o lower the dozer blade Tilt the lever forward eTo raise the dozer blade Tilt the lever backward Operating the Arm aTo contract the arm Tilt the left operating lever backward eTo extend the arm Tilt the left operating lever forward Operating the Bucket aTo dig Tilt the right operating lever to the left eTo dump Tilt the right operating lever to the right E4D023 E4D024 E4D026 C4D008 ...

Page 75: ...rusher or other attachment O Open S Closed When the switch A or B is pressed hydraulic oil is delivered to the auxiliary hose s ports a or b aTo deliver hydraulic oil to port a Press A eTo deliver hydraulic oil to port b Press B Refer to page 52 Auxiliary Hydraulic Lines B A G4B016 G4D0031 b a S O ...

Page 76: ...ervice life of the hoe attachment Use hydraulic force to dig Prohibited Operations WARNING Do not operate on base rock hard or soft Do not slew swing while traveling If you must operate the hoe attachment while traveling operate at speeds slow enough so you have complete control at all times Do not perform breaking or leveling operations using slew force Do not break down walls or level ground usi...

Page 77: ...e rock break the rock up into small pieces with a breaker etc before digging This prevents damage to the machine and is thus more economical in the end Caution on Exposing the Dozer Blade to Shocks Hitting the dozer blade against rocks etc could damage the dozer blade or the blade cylinder Caution on Folding the Hoe Attachment Be careful not to hit the bucket or dozer blade when folding the hoe at...

Page 78: ...Doing so could damage the dozer blade and lower body Cautions on Operating Cautions on Traveling Traveling over obstacles rocks stumps etc may subject the body to strong shocks and result in damage Avoid traveling over obstacles whenever possible If you must do so keep the hoe attachment near the ground travel at low speed and go over the obstacle at the center of the crawler Cautions on Traveling...

Page 79: ...et for inspection Cautions on Traveling on Slopes WARNING Never exceed the machine s stability capabilities maximum gradeability 30 lateral tipping angle 15 Also note that when actual working area conditions are poor the machine s stability capabilities may be lower When traveling on slopes or grades lower the bucket to a height of 20 to 30 cm 8 to 12 in off the ground In emergencies lower the buc...

Page 80: ...he slope If the engine stops If the engine stops when traveling down a slope set the travel levers to the neutral position stop the machine then start the engine Traveling Posture Traveling up slopes When traveling up slopes at an angle of 15 or greater travel in the posture shown in the diagram above Traveling down slopes When traveling down slopes at an angle of 15 or greater lower the engine sp...

Page 81: ...k etc under the lifted crawler 5 Lift the bucket and slowly move out of the mud If both crawlers are stuck 1 Perform steps 1 to 4 above for both crawlers 2 Dig the bucket into the ground in front of the machine 3 Pull with the arm and travel forward simultaneously to slowly move out of the mud Do not open the door while traveling on slopes Opening the door while traveling on slopes is dangerous as...

Page 82: ...gging Ditches Mount a bucket suited for digging ditches and set the crawlers parallel to the ditch to be dug for greater efficiency When digging wide ditches dig the sides first the center later Digging Side Ditches Use the boom swing function to dig side ditches as shown in the diagram Loading When loading dirt in a truck starting from the back of the truck s bed makes for easier loading and incr...

Page 83: ... 1 Bring the hoe attachment close to the body 2 Gradually remove the dirt from the side of the mound 3 Once the mound is low remove the dirt from the top If the load on the body is too heavy adjust by raising or lowering the dozer blade E4D053 ...

Page 84: ... machine on firm level ground and apply the parking device Before leaving the operator s seat set the safety lock lever securely to the lock position and stop the engine If any controls should be touched accidentally when the safety lock lever is lowered the machine will move suddenly and cause serious injury or death 1 Set the left and right travel levers to the neutral position 2 Push back the t...

Page 85: ...e the fuel and the oils for the different devices with those specified on the Fuel and Lubricant Chart Refer to page 94 Fuel and Lubricant Chart When using one season type antifreeze coolant completely drain the antifreeze coolant carefully clean the inside of the coolant system then add tap water Refer to page 120 Cleaning the Engine Cooling System Preparing for Cold Weather In cold weather it ma...

Page 86: ...where the rubber crawlers may slip Doing so may speed up lug wear Rubber crawlers have an inherent weakness due to their use of rubber Be sure to heed the prohibitions and cautions below so as to prevent damage to the crawlers and crawler slippage Prohibited Actions Do not travel or operate the machine in the following places Traveling or slewing on broken stone jagged base rock iron rods iron scr...

Page 87: ...ff thoroughly with water Do not let the sides of the rubber crawlers rub against concrete or walls Do not damage the rubber crawlers by hitting the bucket against them Be especially careful in the winter on snowy or frozen surfaces as the crawler belts tend to slip Use rubber crawler belts at temperatures between 25 C to 55 C 14 F to 131 F L4D013 When storing the rubber crawlers for long periods o...

Page 88: ...as shown in the diagram When climbing in reverse do not change course at the point where the slope starts Avoid traveling with one crawler on a slope or projecting object and the other crawler on a flat surface with the machine at a tilt of 10 or greater Travel with both crawlers on flat surfaces ...

Page 89: ...87 TRANSPORT Loading and Unloading 88 Securing the Machine 89 Cautions on Transporting 90 ...

Page 90: ...man 8 Load the machine properly at the prescribed position on the bed Refer to page 89 Transporting Posture WARNING The machine may roll or tip over or fall while loading or unloading it Take the following precautions Select a firm level surface and keep sufficient distance from road shoulders Use loading ramps of adequate strength and size Maintain the slope of loading ramps within 15 degrees Kee...

Page 91: ...oom 3 Stop the engine and remove the starter key 4 Set the safety lock lever securely to the locked position 5 Set stoppers in front and behind the crawlers 6 Put a chain or wire rope over the lower frame and fasten it securely to prevent sideways slippage 7 Secure the bucket with a chain or wire rope IMPORTANT Place a wooden block under the bucket so that it is not damaged by hitting the floor E4...

Page 92: ...nsporting WARNING Know and follow the safety rules vehicle code and traffic laws when transporting the machine Consider the length width height and weight of the truck with the machine loaded on it when determining the best route ...

Page 93: ...ction 101 Daily Inspection Every 10 Hours 103 After First 50 Hours New Machines Only 108 Every 50 Hours 111 Every 100 Hours 115 After First 100 to 250 Hours New Machines Only 116 Every 250 Hours 117 Every 500 Hours 119 Every 1000 Hours 120 Every 2000 Hours 123 When Required 125 Long term Storage 134 ...

Page 94: ...grease Store fuels lubricants and greases in the prescribed places and in such a way that no water or dirt can get in them Cautions on fueling If the port includes a strainer do not remove the strainer when fueling After fueling be sure to securely tighten the cap etc Do not add more than the prescribed amount of fuel Maintenance Description For long term use of the machine under good conditions p...

Page 95: ...onnect the battery cables while the engine is running Doing so could damage the electronic circuitry of the alternator and other parts Do not clean parts with fuel Do not use fuel to clean parts Use a non combustible cleaning agent Keep dirt out When mounting and removing parts do so in a place where there is no dust clean the working area and the part and keep dirt out Clean mounting surfaces Whe...

Page 96: ...125 48 50 7 TB135 48 50 7 TB145 74 77 9 Hydraulic tank Antiwear hydraulic oil Option Biodegrad able oil Every 2000 hrs Use a clean Quality fuel for good performance and optimum engine life To prevent fuel flow problems in cold weather use diesel fuel with a pour point of at least 12 C 10 F below the lowest expected ambient temperature Minimum cetane number is 45 Low temperature or high altitude op...

Page 97: ...gging Be sure to replace the hydraulic oil and return filter element Failure to replace these in time can lead to damage to the machine and breaker s hydraulic systems In order to improve the service life of the hydraulic systems be sure to replace the hydraulic oil and return filter element according to the following chart of the replacement interval Clean the suction strainer when changing the r...

Page 98: ...un 21 Tool case 16914 00001 22 Drain connector 23 Case 16919 00001 No Part name Part No Remarks Part name No Part No Remarks 1 Spanner 19100 47081 10 12 2 Spanner 19100 47082 14 17 3 Screwdriver 19100 06112 4 Filter wrench 19100 65081 6 Monkey wrench 16904 00250 250mm 7 Spanner 16900 01922 19 22 8 Spanner 16900 02427 24 27 9 Spanner 16901 00013 13 10 Spanner 16901 00041 41 11 Spanner 16909 00026 2...

Page 99: ...n nuts and bolts alternately top bottom left then right or in 2 or 3 times so that they are tightened uniformly Thread Head width b Size a X Pitch Torque General Connection Points N m ft lb Coarse Fine 10 M6 X 1 0 9 8 0 5 7 2 0 4 12 13 M8 X 1 25 22 6 1 1 16 6 0 8 14 17 M10 X 1 5 47 1 2 4 34 7 1 7 17 19 M12 X 1 75 83 4 4 1 61 5 3 0 19 22 M14 X 2 0 134 4 6 7 99 1 4 9 22 24 M16 X 2 0 207 9 10 4 153 3...

Page 100: ...aulic hoses replace the O rings and seals at the same time Check the fuel and hydraulic hoses according to the periodic schedule described below Refer to Maintenance Type of inspection Inspection item Daily inspection Leakages from joints hydraulic or fuel hoses Monthly inspection Leakages from joints hydraulic or fuel hoses Damaged hydraulic or fuel hoses cracks wear and tear Annual inspection Le...

Page 101: ...ing the engine oil 104 Inspecting the water separator 104 Inspecting the fuel level 105 Inspecting the hydraulic oil level and replenishing 105 Lubricating the working equipment 107 After First 50 Hours New Machines Only Replacing the hydraulic oil return filter 108 Replacing the engine oil and oil filter 109 Inspecting and adjusting the fan belt 110 Every 50 Hours Inspecting and adjusting the cra...

Page 102: ...el motor gear oil 122 Inspecting and adjusting the engine valve clearance 122 Retightening the engine cylinder head bolts 122 Inspecting the engine fuel injection pressure and spray condition 122 Every 2000 Hours Replacing the hydraulic oil and cleaning the suction strainer 123 Inspecting the engine fuel injection timing 124 Inspecting the engine fuel injection valve 124 When Required Replacing th...

Page 103: ...or cover when opening it Do not open the engine hood or cover on slopes or in strong wind Before starting the engine look around the machine and lower body clean any combustible materials off high temperature parts of the engine and inspect for such irregularities as oil leakage water leakage and looseness of nuts and bolts Inspecting by Opening the Engine Hood and Covers 1 Check for any twigs lea...

Page 104: ... bulbs 5 Check attachments and hoses for damage 6 Check the bucket bucket teeth and side cutter for wear damage and looseness 7 Check the hook slip stopper and hook mount of buckets with hooks for damage Option 8 Check the handrail and step for damage and loose bolts 9 Check the crawler carrier roller track roller idler and sprocket for damage wear and loose bolts 10 Check for oil leakage from the...

Page 105: ...e upper limit H of the reserve tank 1 If the reserve tank is empty inspect for fluid leakage then inspect the radiator coolant level If it is low add water to the radiator first then to the reserve tank 3 Install the cap 2 Inspecting and Replenishing the Coolant WARNING Do not remove the radiator cap or drain plugs when the coolant is hot Stop the engine let the engine and radiator cool and loosen...

Page 106: ...r 2 and bleed the air Refer to page 139 Bleeding the Air from the Fuel System Inspecting and Replenishing the Engine Oil WARNING Stop the engine and allow the machine to cool down before performing inspection and maintenance Inspection 1 Open the engine hood 2 Pull out the dipstick 1 and wipe off the oil with a rag 3 Fully reinsert the dipstick 1 then pull it back out 4 Check the oil on the dipsti...

Page 107: ...moved or pipes disconnected before releasing the pressure in the hydraulic system Gradually loosen the vent plug to relieve tank pressure Inspection The oil level changes according to the oil temperature Inspect the oil level in the hydraulic oil level inspection posture shown in the diagram Hydraulic oil level inspection posture 1 Start the engine and run it at low speed 2 Fully retract the arm a...

Page 108: ...ressurization posture 3 Fully extend the bucket arm boom and swing cylinders 4 Stop the engine and set the safety lock lever to the locked position 5 Tighten the vent plug 1 then pressurize Replenishing 1 Slowly turn the vent plug 1 to release the internal pressure then remove 2 Add hydraulic oil up to the middle of the sight gauge 4 3 Pressurize the hydraulic tank using the procedure next 1 2 3 4...

Page 109: ...ours 1 Set the machine to the lubrication posture shown in the diagram above ground the working equipment then stop the engine 2 Use the grease gun to lubricate the grease nipples 3 Wipe off the expelled grease Lubricating the Working Equipment ...

Page 110: ...machine to cool down before performing maintenance The engine hydraulic lines and many other parts of the machine are hot directly after the engine is stopped Touching these parts will cause burns The hydraulic fluid is also hot and under high pressure Be careful when loosening caps and plugs Working on the machine under these conditions could result in burns or injuries due to the hot oil spurtin...

Page 111: ... idle for about 3 minutes then stop it 14 After about 10 minutes inspect the oil level Replacing the Engine Oil and Oil Filter WARNING Stop the engine and allow the machine to cool down before performing maintenance The engine muffler radiator and many other parts of the machine are hot directly after the engine is stopped Touching these parts will cause burns The engine oil is also hot Be careful...

Page 112: ...e performing inspection and maintenance The engine muffler radiator hydraulic lines sliding parts and many other parts of the machine are hot directly after the engine is stopped Touching these parts will cause burns Inspection 1 Open the engine hood 2 Press at the center of the fan pulley 2 and alternator pulley 3 and check the tension about 98N or 22 lbs The slack A should be about 7 to 10 mm 0 ...

Page 113: ...ds or other rigid and stable supports Never get under the machine or working equipment if they are not sufficiently supported This procedure is especially important when working on hydraulic cylinders The track adjuster contains highly pressurized grease If the tension is adjusted without following the prescribed procedure the grease discharge valve may fly off resulting in injury Do not loosen th...

Page 114: ... above three times 6 Wipe off the grease expelled from the slew bearing and grease nipple Adjustment Increasing the tension 1 Remove the cover 1 2 Using the grease gun insert grease through the grease nipple 3 in the grease discharge valve 2 3 Inspect the crawler tension Decreasing the tension 1 Remove the cover 1 2 Using the Spanner slowly loosen the grease discharge valve 2 and drain the grease ...

Page 115: ...ccidentally swallowed drink large quantities of water or milk and call a physician immediately If acid contacts skin or clothing wash off immediately with clean water Inspection IMPORTANT Check the fluid level of all cells even when the fluid level can be checked by indicator 1 Open the front cover 2 Inspect the indicator 1 Blue Good White Charging needed Red Insufficient battery fluid 3 Inspect t...

Page 116: ...e bottom of the tank 4 Close the drain cock 3 5 While watching the sight gauge 1 add fuel 6 Tighten the fuel cap 2 and lock it with the key 7 Bleed the air Refer to page 139 Bleeding the Air from the Fuel System Supplement Air in the fuel system can make it difficult to start the engine and cause engine problems Also bleed the air when the fuel tank is emptied G4G017 3 2 1 S O Replenishing When ad...

Page 117: ...n up spilled fuel immediately S Closed 1 Open the front cover 2 Close the lever 2 3 Loosen the ring 3 then remove the case 4 element 5 and indicator ring 6 and clean them 4 Inspect the O ring and if there are any scratches or other irregularities replace it 5 Assemble the indicator ring 6 case 4 and element 5 and tighten the ring 3 6 Open the lever 2 and bleed the air Refer to page 139 Bleeding th...

Page 118: ...percentage of the traveling time within the total operating time is high replace the gear oil earlier than the specified time TB125 1 Set the travel motor so that plug 2 is at the very bottom 2 Place a pan for catching the spent oil under plug 2 3 Remove plugs 1 and 2 and drain the oil 4 Wrap new sealing tape around the plugs 5 Tighten plug 2 1 2 E5G001 E4G035 DRAIN LEVEL 3 2 1 6 Add oil through t...

Page 119: ...ecting and Adjusting the Fan Belt Cleaning the Air Cleaner WARNING Stop the engine and allow the machine to cool down before performing maintenance The engine muffler radiator and many other parts of the machine are hot directly after the engine is stopped Touching these parts will cause burns Wear required appropriate equipment such as safety glasses and filter mask when using compressed air as m...

Page 120: ... fragments or other objects can fly and cause serious personal injury IMPORTANT Be careful not to damage the radiator fins and oil cooler fins when cleaning them When using compressed air or pressurized water make sure the pressure is no higher than 200kPa 28 psi and hold the nozzle sufficiently away from the fins IMPORTANT When using water cover the electrical system to prevent water from getting...

Page 121: ...ore performing maintenance Clean up spilled fuel immediately 1 Open the engine hood 2 Using a filter wrench turn the filter 1 counterclockwise and remove it 3 Clean the filter installation surface on the filter stand 4 Apply a thin layer of oil to the packing of the new filter 5 Install the new filter by hand 6 Tighten 2 3 more turn with the filter wrench after the filter packing comes in contact ...

Page 122: ...rming maintenance The engine muffler radiator and many other parts of the machine are hot directly after the engine is stopped Touching these parts will cause burns The engine coolant is also hot and under high pressure Be careful when loosening caps and plugs Working on the machine under these conditions could result in burns or injuries due to the hot coolant spurting out If maintenance must be ...

Page 123: ...he coolant permeates the entire system during operation so the level decreases Replenish by the amount the level has decreased Replacing the Air Cleaner Element WARNING Stop the engine and allow the machine to cool down before performing maintenance The engine muffler radiator and many other parts of the machine are hot directly after the engine is stopped Touching these parts will cause burns IMP...

Page 124: ...tightening the Engine Cylinder Head Bolts This operation requires experience Have it performed by a Takeuchi sales or service outlet Inspecting the Engine Fuel Injection Pressure and Spray Condition This operation requires experience Have it performed by a Takeuchi sales or service outlet Replacing the Travel Motor Gear Oil Refer to page 116 Replacing the Travel Motor Gear Oil ...

Page 125: ...e Hydraulic Oil Level and Replenishing 2 Slowly turn the vent plug 1 to relieve tank pressure then remove 3 Loosen the bolts and remove the cover 2 4 Remove the return filter 3 5 Place a pan for catching the spent oil under the drain plug 5 6 Loosen the drain plug 5 and drain the hydraulic oil 7 Loosen the hose clip and remove the hose 8 8 Loosen the bolts and remove the flange 6 9 Remove the suct...

Page 126: ...ices Failure to do so may damage the hydraulic devices 1 Open the engine hood 2 Loosen the hydraulic oil pump s air bleeding plug 1 3 Once hydraulic oil overflows from the hole in the air bleeding plug 1 tighten the plug 4 Start the engine and run it at low idle for 10 minutes 5 Set the engine to a low idle then extend and contract all the cylinders 4 or 5 times without going to the stroke end 6 R...

Page 127: ... cause serious personal injury Do not allow unauthorized personnel in the work area Bucket tooth 18S Tooth Refer to pages 220 221 Replacing the Bucket Teeth and the Side Cutters V13SY or V17S Tooth Removal 1 Clean the bucket and park the machine in a flat safe place where the ground is hard 2 Set the bottom surface of the bucket flat and lower it on a block so that the locking pin 1 can be knocked...

Page 128: ...h point 2 touches the tip of the adapter nose 3 Some tooth points 2 are of the type that are installed by turning twisting them clockwise 3 Insert the locking pin 1 making sure it is in the right direction 4 Drive in the locking pin 1 with a hammer until it is flush with the tip of the tooth point 2 ear 5 The locking pin 1 is now driven in The same procedure can be used to install the other tooth ...

Page 129: ...uts from coming loose Inspecting and Replenishing the Windshield Washer Fluid Use a windshield washer fluid designed specifically for motor vehicles Follow the instructions including with the washer fluid Inspection 1 Open the engine hood 2 Inspect the washer tank 1 and add washer fluid if the level is low Replenishment 1 Mix the washer fluid to the prescribed concentration 2 Remove the cap 2 and ...

Page 130: ...l injury When lining up the pin holes always do so by sight Your finger may be cut off if you stick it into the hole Removal 1 Ground the bucket as shown on the diagram above in a stable position Supplement When removing pins set the bucket so that it is just gently against the ground If it is strongly against the ground the resistance will be great and it will be difficult to remove the pin 2 Set...

Page 131: ...n the diagram above 2 Use a mallet to slowly press the pin seal in Be careful not to damage the seal Lubricating the Levers WARNING Set the machine to the parking posture stop the engine remove the starter key and store it Failure to do so may result in the machine moving abruptly leading to serious injury or death If the levers or pedals no longer move smoothly supply grease Operating levers 1 Re...

Page 132: ...and maintenance the platform is designed so that it can be tilted up WARNING Raising or lowering the platform while the engine is running may cause the machine to move and cause serious injury or death Stop the engine before raising or lowering the platform When the platform is tilted up support it firmly with the stopper to prevent it from falling IMPORTANT Lower the working equipment to the grou...

Page 133: ...place the crawler if the entire crawler is stretched and cannot be adjusted 1 Lug Replace if the height of A is 5 mm 0 2 in or below E4G062 3 2 1 A 4 B A D G4G0161 D C K3G004 3 Remove the lock bolt A 4 Insert a rod into hole B and release the latch 5 With the rod still in the hole slowly raise the platform Tilt up 30 6 Lift stopper D and insert it into the platform s holder C to fasten it in place...

Page 134: ...pported This procedure is especially important when working on hydraulic cylinders If maintenance must be performed with the engine running always work as a two person team with one person sitting in the operator s seat while the other works on the machine When performing maintenance be sure to keep your body and clothing away from moving parts Removal 1 Fully release the tension of the rubber cra...

Page 135: ...fts away from the idler then stop turning the sprocket 5 Slide the rubber crawler sideways and remove it from the crawler frame Remove the other rubber crawler using the same procedure Installation 1 Use the working equipment to lift the body 2 Set the rubber crawler on the sprocket 3 Set an iron pipe 1 in the rubber crawler and turn the sprocket slowly in the reverse direction 4 Turn until the ir...

Page 136: ...vention oil that was applied to the hydraulic oil cylinders piston rods 2 Add fuel oil and grease to all parts Procedures for storage If the machine is to be stored for 30 days or more store it indoors If it must be stored outdoors stop it on wood laid out on a flat surface and place a waterproof cover over it so that it stays dry 1 Clean the machine 2 Inspect for oil leakage water leakage and loo...

Page 137: ...mptoms that are not Malfunctions 136 If the Engine Overheats 137 If the Battery Goes Dead 138 After the Fuel Runs Out 139 If a Fuse Blows 140 If a Warning Lamp Flashes 141 Other Symptoms 142 To Lower the Boom 144 Towing 145 ...

Page 138: ...g at low speed the speed of bucket movement slows down momentarily The slew motor produces noise at the beginning and end of the slewing operation The travel motor produces noise when stopped suddenly during high speed travel The control valve produces noise if excessive force is applied to the working equipment and when the stroke end is reached E4J001 E4J002 Symptoms that are not Malfunctions Pe...

Page 139: ...ce outlet for repairs WARNING Do not open the engine hood when there is steam coming from the engine room The steam or hot water may spurt out resulting in burns Do not remove the radiator cap or drain plugs when the coolant is hot Stop the engine let the engine and radiator cool and loosen the radiator cap or drain plugs slowly Stop the engine and allow the machine to cool down before performing ...

Page 140: ... engine does not start The horn is weak Procedure Use jumper cables and start the engine using the rescue vehicle s battery WARNING Use jumper cables only in the recommended manner Improper use of jumper cables can result in battery explosion or unexpected machine motion Do not let the problem vehicle and rescue vehicle touch each other Do not let the and clips of the jumper cables touch each othe...

Page 141: ...Disconnecting the jumper cables Once the engine starts disconnect the jumper cables following the connection procedure in reverse order 1 Disconnect the clip of jumper cable B from the problem vehicle s engine block 2 Disconnect the other clip of jumper cable B from the rescue vehicle s terminal 3 Disconnect the clip of jumper cable R from the rescue vehicle s terminal 4 Disconnect the other clip ...

Page 142: ...ng the starter switch to the ON position the cartridge type fusible links 1 might be blown open Open the front cover located at the right side of the body and inspect If the fusible link is blown please contact a Takeuchi sales or service Supplement A fusible link is a large piece of fuse wiring which is mounted in a circuit which carries a large electrical current Link a regular fuse the fusible ...

Page 143: ...ature warning lamp flashes simultaneously For the procedures refer to the respective warning lamps below Battery charge warning lamp There is a problem with the fan belt or charger Inspect the fan belt for slack or breakage and adjust as necessary If the lamp continues flashing after maintenance there is a problem with the charger Consult a Takeuchi sales or service outlet Refer to page 110 Inspec...

Page 144: ...ustment Request at a sales or service outlet Digging force is insufficient Insufficient hydraulic oil level Hydraulic oil is not heated Air cleaner is clogged Hydraulic oil is not of suitable type Replenish to the prescribed level Refer to page 105 Perform the warm up procedure Refer to page 66 Clean the air cleaner Refer to page 117 Replace the hydraulic oil Refer to page 123 Traveling is not pos...

Page 145: ... Crawlers slip off Crawlers are too loose Adjust the tension Refer to page 111 Engine exhaust is white or bluish Excessive engine oil Insufficient fuel Adjust to the prescribed level Refer to page 104 Replace the fuel Engine exhaust is occasionally black Air cleaner is clogged Clean the air cleaner Refer to page 117 Irregular noise is produced from the engine combustion or mechanical noise Low qua...

Page 146: ...ng torque TB125 135 20 N m 14 5 ft lb TB145 27 5 to 31 4 N m 20 3 to 23 1 ft lb 9 Reinstall the cover and floor mat If the hoe attachment must be lowered to the ground while the engine is stopped use the following procedure to do so This operation is dangerous and requires experience Have it performed by aTakeuchi sales or service outlet TB125 TB135 When equipped with accumulator option Refer to p...

Page 147: ...uck in the mud and not be able to get out on its own 1 Fasten the wire rope to the frame 2 Place splints or other objects between the wire rope and frame to prevent the machine and wire rope from getting damaged 3 Move the machine to tauten the wire rope 4 Move the machine slowly and tow Using the light load towing hole IMPORTANT Be sure to follow all the steps below closely when using the light l...

Page 148: ...146 ...

Page 149: ...147 SPECIFICATIONS Main Specifications 148 Machine Dimensions 152 Operating Range 158 Lifting Capacities 165 ...

Page 150: ...evel LpA 74 MASS Machine mass kg lb not including operator Rubber crawlers 2675 5895 2790 6150 Steel crawlers 2735 6030 2850 6285 PERFORMANCE Bucket capacity m3 cu ft standard bucket Heaped 0 068 2 4 Struck 0 051 1 8 Slew speed min 1 rpm 9 6 9 6 Ground pressure kPa psi Rubber crawlers 28 1 4 08 29 3 4 25 Steel crawlers 29 4 4 27 30 7 4 45 Travel speed km h mph 1st 2 7 1 68 2nd 4 8 2 98 1st 2 6 1 6...

Page 151: ...ne mass kg lb not including operator Rubber crawlers 3340 7365 3430 7560 Steel crawlers 3440 7585 3530 7780 PERFORMANCE Bucket capacity m3 cu ft standard bucket Heaped 0 105 3 7 Struck 0 078 2 76 Slew speed min 1 rpm 9 2 9 2 Ground pressure kPa psi Rubber crawlers 26 4 3 83 27 1 3 93 Steel crawlers 27 9 4 05 28 6 4 15 Travel speed km h mph 1st 2 5 1 55 2 4 1 50 2nd 4 6 2 86 4 7 2 91 1st 2 4 1 49 2...

Page 152: ...740 10450 Steel crawlers 4735 10440 4825 10635 PERFORMANCE Bucket capacity m3 cu ft standard bucket Heaped 0 141 4 96 Struck 0 102 3 58 Slew speed min 1 rpm 9 7 9 7 Ground pressure kPa psi Rubber crawlers 26 8 3 88 27 3 3 95 Steel crawlers 29 8 4 32 30 3 4 4 Travel speed km h mph Gradeability degrees 30 TYPE CANOPY CAB Noise level dB A Sound power level LWA 97 96 Sound pressure level LpA 82 78 1st...

Page 153: ...151 MEMO ...

Page 154: ...Crawlers TB125 Units mm inches 300 11 8 300 11 8 1450 57 1 360 14 2 565 22 2 1440 56 7 1895 74 6 3140 123 6 1475 58 1 560 22 0 R1875 73 8 R1715 67 5 1450 57 1 E5K005 4410 173 6 Overall length 2445 96 3 Overall height 1460 57 5 Overall width 540 21 2 R1485 58 5 R1285 50 6 ...

Page 155: ...bber Crawlers Units mm inches E5K006 300 11 8 300 11 8 1450 57 1 360 14 2 565 22 2 1440 56 7 1895 74 6 3140 123 6 1475 58 1 560 22 0 R1875 73 8 R1715 67 5 1450 57 1 4410 173 6 Overall length 2450 96 4 Overall height 1460 57 5 Overall width 540 21 2 R1485 58 5 R1285 50 6 ...

Page 156: ...Rubber Crawlers TB135 Units mm inches G4K005 1630 64 2 R 1 4 0 0 5 5 1 R1470 57 9 R1890 74 4 R1725 68 615 24 1 620 24 4 1470 57 9 2450 96 5 Overall height 295 11 6 350 13 8 1630 64 2 3555 139 9 4945 194 8 Overall length 1655 65 1 2110 83 1655 65 2 400 15 7 570 22 4 ...

Page 157: ...ab and Rubber Crawlers Units mm inches G4K006 1630 64 2 R1400 55 1 R1470 57 9 R1890 74 4 R1725 68 620 24 4 615 24 1 1470 57 9 2455 96 6 Overall height 295 11 6 350 13 8 1630 64 2 3555 139 9 4945 194 8 Overall length 1655 65 1 2110 83 1655 65 2 400 15 7 570 22 4 ...

Page 158: ... and Rubber Crawlers Units mm inches K3K005 1840 72 4 R1680 66 1 R1985 78 2 R2170 85 4 R 1 4 7 0 5 8 710 28 715 28 1 1690 66 5 2555 100 6 Overall height 335 13 2 400 15 7 1840 72 4 4075 160 5 5520 217 4 Overall length 1985 78 1 2500 98 5 1720 67 8 430 16 9 635 24 9 ...

Page 159: ...and Rubber Crawlers Units mm inches K3K006 1840 72 4 R1680 66 1 R2170 85 4 R1985 78 2 R 1 4 7 0 5 8 710 28 715 28 1 1690 66 5 400 15 7 1840 72 4 335 13 2 2560 100 7 Overall height 4075 160 5 5520 217 4 Overall length 1985 78 1 2500 98 5 1720 67 8 430 16 9 635 24 9 ...

Page 160: ... mm inches 1935 76 3 Max vertical digging depth 1870 73 7 3210 126 4 Max vertical digging radius 4435 174 6 Max ground digging radius 4570 179 9 Max digging radius 2580 101 5 Max digging depth 4290 168 9 Max digging height 3030 119 2 Max dumping height 315 12 3 390 15 3 3415 134 4 E5K007 ...

Page 161: ...mm inches E5K008 1935 76 3 Max vertical digging depth 1870 73 7 3210 126 4 Max vertical digging radius 4435 174 6 Max ground digging radius 4570 179 9 Max digging radius 2580 101 5 Max digging depth 4290 168 9 Max digging height 3030 119 2 Max dumping height 315 12 3 390 15 3 3415 134 4 ...

Page 162: ... mm inches G4K007 5025 197 9 Max digging height 3605 141 9 Max dumping height 3105 122 2 Max digging depth 2345 92 3 Max vertical digging depth 5180 203 9 Max digging radius 5050 198 9 Max ground digging radius 3565 140 3 Max vertical digging radius 405 15 9 390 15 4 1890 74 4 3805 149 8 ...

Page 163: ...mm inches G4K008 5025 197 9 Max digging height 3605 141 9 Max dumping height 3105 122 2 Max digging depth 2345 92 3 Max vertical digging depth 5180 203 9 Max digging radius 5050 198 9 Max ground digging radius 3565 140 3 Max vertical digging radius 405 15 9 390 15 4 1890 74 4 3805 149 8 ...

Page 164: ...s mm inches K3K007 5600 220 4 Max digging height 3965 156 1 Max dumping height 3500 137 8 Max digging depth 2750 108 3 Max vertical digging depth 5850 230 4 Max digging radius 5715 224 9 Max ground digging radius 3935 155 Max vertical digging radius 435 17 2 350 13 8 2170 85 4 4295 169 1 ...

Page 165: ...mm inches K3K008 5600 220 4 Max digging height 3965 156 1 Max dumping height 3500 137 8 Max digging depth 2750 108 3 Max vertical digging depth 5850 230 4 Max digging radius 5715 224 9 Max ground digging radius 3935 155 Max vertical digging radius 435 17 2 350 13 8 2170 85 4 4295 169 1 ...

Page 166: ...164 MEMO ...

Page 167: ... applied 2 A system in which there is no risk of the lifted load falling from the hooking device for example one equipped with a hook slippage prevention device 3 A system in which there is no risk of the hooking system slipping from the hoe attachment WARNING DO NOT attempt to lift or hold any load that is greater than these rated values at their specified load radii and height All rated lift cap...

Page 168: ... 13 1 m ft 1 0 3 3 1 5 4 9 567 1250 440 970 446 983 454 1001 578 1274 460 1014 584 1287 671 1479 835 1841 532 1173 462 1019 516 1138 375 827 1022 2253 1031 2273 850 1874 635 1400 721 1590 1019 2246 717 1581 718 1583 727 1603 744 1640 1258 2773 768 1693 1093 2410 1023 2255 925 2039 1044 2302 1498 3302 1508 3325 1750 3858 1117 2463 565 1246 554 1221 548 1208 546 1204 550 1213 436 961 436 961 Over Fr...

Page 169: ...750 3858 925 2039 Over Side 1381 3045 1396 3078 870 1918 850 1874 851 1876 915 2017 655 1444 1258 2773 632 1393 615 1356 607 1338 606 1336 847 1867 610 1345 622 1371 1117 2463 858 1892 849 1872 321 708 835 1841 398 877 517 1140 567 1250 671 1479 508 1120 396 873 496 1093 390 860 383 844 377 831 516 1138 567 1250 518 1142 524 1155 531 1171 653 1440 537 1184 584 1287 671 1479 835 1841 532 1173 519 1...

Page 170: ...81 658 1450 830 1829 1097 2418 531 1170 650 1432 820 1807 1087 2396 1355 2987 531 1170 647 1426 816 1798 1086 2394 1591 3507 1396 3077 1313 2894 649 1430 819 1805 1092 2407 1604 3536 2032 4479 1789 3944 828 1825 1105 2436 1624 3580 2501 5513 2360 5202 1006 2217 1341 2956 1872 4127 m 4 5 4 0 3 5 3 0 2 5 2 0 1 5 1 0 0 5 0 f t 1 4 8 1 3 1 11 5 9 8 8 2 6 6 4 9 3 3 1 6 m f t 4 5 1 4 8 4 0 1 3 1 3 5 11 ...

Page 171: ... 1175 633 1395 777 1712 981 2162 1295 2854 626 1380 765 1686 963 2123 1270 2799 622 1371 757 1668 952 2098 1260 2777 1355 2987 621 1369 754 1662 949 2092 1259 2775 1840 4056 1396 3077 1313 2894 757 1668 952 2098 1265 2788 1853 4085 2032 4479 1789 3944 961 2118 1277 2815 1744 3844 2501 5513 2360 5202 1006 2217 1341 2956 1872 4127 709 1563 684 1507 615 1355 571 1258 607 1338 589 1298 491 1082 616 13...

Page 172: ... 5 5 0 4 0 3 0 2 0 1 0 0 f t 1 8 1 6 4 1 3 1 9 8 6 6 3 3 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 1059 2334 952 2098 1012 2231 970 2138 1472 3245 647 1426 650 1432 932 2054 1459 3216 905 1995 1412 3112 901 1986 1410 3108 2965 6536 2338 5154 1443 3181 2448 5396 Units kg lbs ...

Page 173: ... 0 1 0 0 f t 1 8 1 6 4 1 3 1 9 8 6 6 3 3 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 1059 2334 952 2098 1012 2231 1054 2323 1474 3249 711 1567 714 1574 1016 2239 1585 3494 990 2182 1538 3390 985 2171 1536 3386 3014 6644 2338 5154 1518 3346 2448 5396 1059 2334 728 1604 1012 2231 702 1547 1111 2449 462 1018 463 1020 667 1470 1022 2253 642 1415 980 2160 638 1406 978 ...

Page 174: ...8 427 941 537 1184 537 1184 542 1195 551 1215 565 1246 1714 3779 1063 2343 1027 2264 749 1651 726 1601 358 789 544 1199 429 946 351 774 713 1572 707 1559 354 780 363 800 336 741 1011 2229 707 1559 715 1576 1024 2258 1012 2231 1008 2222 697 1537 444 979 1842 4061 461 1016 581 1281 453 999 444 979 436 961 447 985 448 998 426 939 950 2095 510 1124 452 996 476 1049 1450 3197 1394 3073 1304 2875 912 20...

Page 175: ...0 1830 420 926 429 946 432 946 1186 2615 831 1832 1187 2617 1182 2606 394 869 522 1151 514 1133 1450 3197 1394 3073 1304 2875 1777 3918 1214 2676 912 2011 932 2055 702 1548 1016 2240 844 1861 950 2095 697 1537 574 1265 1842 4061 444 979 447 985 775 1709 1031 2273 426 939 448 988 452 996 510 1124 476 1049 586 1292 518 1142 476 1049 373 822 381 840 389 858 498 1098 397 875 402 886 284 626 836 1843 8...

Page 176: ...72 686 1512 423 932 550 1212 848 1869 530 1168 801 1765 1456 3209 528 1164 792 1746 1526 3364 1499 3304 819 1805 1578 3478 2480 5467 m 5 0 4 0 3 0 2 0 1 0 0 f t 1 6 4 1 3 1 9 8 6 6 3 3 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 Over Front Dozer Blade Up Units kg lbs ...

Page 177: ...8 2480 5467 617 1360 518 1141 504 1111 686 1512 369 813 479 1056 727 1602 459 1011 683 1505 1229 2709 457 1007 674 1485 1239 2731 1499 3304 700 1543 1286 2835 2480 5467 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 m 5 0 4 0 3 0 2 0 1 0 0 f t 1 6 4 1 3 1 9 8 6 6 3 3 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 m 5 0 4 0 3 0 2 0 1 0 0...

Page 178: ... t 1 9 7 1 6 4 1 3 1 9 8 6 6 3 3 m f t 6 0 1 9 7 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 916 2019 807 1779 831 1832 583 1285 661 1457 973 2145 1273 2806 645 1421 930 2050 1472 3245 632 1393 898 1979 1408 3104 1410 3108 885 1951 1394 3073 2602 5736 1894 4175 1414 3117 2895 6382 2988 6587 Units kg lbs ...

Page 179: ...6 3 3 m f t 6 0 1 9 7 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 916 2019 807 1779 831 1832 725 1598 1003 2211 1273 2806 642 1415 709 1563 1015 2237 1598 3522 696 1534 982 2164 1534 3381 1410 3108 970 2138 1520 3350 2602 5736 1894 4175 1540 3395 2895 6382 2988 6587 916 2019 735 1620 733 1615 473 1042 704 1552 1129 2488 411 906 458 1009 665 1466 1032 2275 445 981 634 13...

Page 180: ...583 1285 616 1358 609 1343 612 1349 626 1380 652 1437 675 1488 534 1177 953 2101 934 2059 897 1978 884 1949 886 1953 899 1982 800 1764 1149 2533 1536 3386 1525 3362 1246 2747 960 2116 622 1371 912 2011 1229 2709 1597 3521 2046 4511 1186 2615 931 2053 710 1565 m f t E5K021E Over Front Dozer Blade Up m 4 5 4 0 3 5 3 0 2 5 2 0 1 5 1 0 0 5 0 f t 1 4 8 1 3 1 11 5 9 8 8 2 6 6 4 9 3 3 1 6 4 0 1 3 1 3 5 1...

Page 181: ...723 338 745 368 811 385 849 458 1010 538 1186 582 1283 564 1243 553 1219 550 1213 556 1226 583 1285 740 1631 733 1616 735 1620 749 1651 776 1711 675 1488 534 1177 953 2101 1108 2443 1072 2363 1058 2332 1060 2337 1036 2284 800 1764 1149 2533 1536 3386 1615 3560 1246 2747 960 2116 622 1371 912 2011 1229 2709 1597 3521 2046 4511 1186 2615 931 2053 710 1565 341 752 214 472 293 646 236 520 294 648 239 ...

Page 182: ... 1631 984 2169 683 1506 503 1109 384 847 372 820 482 1063 645 1422 363 800 358 789 464 1023 455 1003 456 1005 608 1340 608 1340 617 1360 533 1175 885 1951 722 1592 901 1986 1310 2888 948 2090 1850 4079 1319 2908 1536 3386 878 1936 883 1947 m 4 0 3 5 3 0 2 5 2 0 1 5 1 0 0 5 0 f t 1 3 1 11 5 9 8 8 2 6 6 4 9 3 3 1 6 m f t 4 0 1 3 1 3 5 11 5 3 0 9 8 2 5 8 2 2 0 6 6 1 5 4 9 1 0 3 3 0 5 1 6 0 0 0 5 1 6 ...

Page 183: ...972 768 1693 578 1274 450 992 462 1019 564 1243 703 1550 999 2202 740 1631 586 1292 504 1111 457 1008 460 1014 448 988 383 844 482 1063 561 1237 743 1638 714 1574 710 1565 1206 2659 1319 2908 1850 4079 948 2090 1228 2707 731 1612 722 1592 716 1579 528 1164 509 1122 384 847 482 1063 259 571 448 988 457 1008 330 728 441 972 586 1292 740 1631 808 1781 569 1254 420 926 320 705 308 679 400 882 533 1175...

Page 184: ... 0 4 0 3 0 2 0 1 0 0 f t 1 9 7 1 6 4 1 3 1 9 8 6 6 3 3 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 4 0 1 3 1 370 815 356 784 429 945 315 694 325 716 494 1089 736 1622 1379 3040 464 1022 742 1635 1455 3207 615 1355 450 992 714 1574 1429 3150 1228 2707 723 1593 1460 3218 1917 4226 980 2160 Units kg lbs ...

Page 185: ... 0 f t 1 9 7 1 6 4 1 3 1 9 8 6 6 3 3 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 4 0 1 3 1 370 815 356 784 429 945 382 842 393 866 555 1223 736 1622 1379 3040 554 1221 875 1929 1703 3754 615 1355 540 1190 847 1867 1677 3697 1228 2707 856 1887 1708 3765 1917 4226 980 2160 370 815 356 784 429 945 266 586 275 606 421 928 687 1514 1319 2907 393 866 623 1373 1167 2572 ...

Page 186: ...3E Over Front Dozer Blade Up 590 1300 522 1150 492 1084 701 1545 395 870 469 1033 752 1657 453 998 714 1574 1415 3119 716 1578 1449 3194 1861 4102 1205 2656 m 5 0 4 0 3 0 2 0 1 0 0 f t 1 6 4 1 3 1 9 8 6 6 3 3 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 Units kg lbs ...

Page 187: ...7 3741 1861 4102 1205 2656 590 1300 522 1150 420 925 699 1541 334 736 397 875 633 1395 382 842 597 1316 1138 2508 598 1318 1162 2561 1861 4102 1205 2656 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 m 5 0 4 0 3 0 2 0 1 0 0 f t 1 6 4 1 3 1 9 8 6 6 3 3 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 m 5 0 4 0 3 0 2 0 1 0 0 f t 1 6 4 1 3 1...

Page 188: ...858 1891 1362 3002 542 1194 799 1761 1288 2839 1480 3262 528 1164 767 1690 1236 2724 2135 4706 1363 3004 768 1693 1241 2735 2687 5923 2146 4731 1260 2777 2239 4936 3172 6992 m 6 0 5 0 4 0 3 0 2 0 1 0 0 f t 1 9 7 1 6 4 1 3 1 9 8 6 6 3 3 m f t 6 0 1 9 7 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 4 0 1 3 1 Over Front Dozer Blade Up Units kg lbs ...

Page 189: ...649 1430 616 1358 429 945 538 1186 410 903 652 1437 264 582 380 837 589 1298 967 2131 354 780 534 1177 854 1882 1480 3262 340 749 504 1111 808 1781 1603 3533 1363 3004 505 1113 812 1790 1641 3617 2146 4731 864 1904 1739 3833 3172 6992 m f t 6 0 1 9 7 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 4 0 1 3 1 m 6 0 5 0 4 0 3 0 2 0 1 0 0 f t 1 9 7 1 6 4 1 3 1 9 8 6 6 3 3 m 6 0...

Page 190: ...lade Up m 6 0 5 0 4 0 3 0 2 0 1 0 0 f t 1 9 7 1 6 4 1 3 1 9 8 6 6 3 3 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 997 2197 837 1845 902 1988 860 1895 1315 2899 535 1179 543 1197 804 1772 1288 2839 769 1695 1228 2707 767 1690 1231 2713 2687 5923 2146 4731 1285 2832 2194 4836 Units kg lbs ...

Page 191: ... 0 5 0 4 0 3 0 2 0 1 0 0 f t 1 9 7 1 6 4 1 3 1 9 8 6 6 3 3 m f t 5 0 1 6 4 4 0 1 3 1 3 0 9 8 2 0 6 6 1 0 3 3 0 0 1 0 3 3 2 0 6 6 3 0 9 8 997 2197 837 1845 902 1988 944 2081 1315 2899 598 1318 607 1338 889 1959 1414 3117 854 1882 1354 2985 852 1878 1357 2991 2858 6300 2146 4731 1346 3007 2194 4836 997 2197 632 1393 902 1988 590 1300 981 2162 349 769 354 780 539 1188 854 1882 506 1115 800 1763 504 1...

Page 192: ...0 644 1448 1425 3202 2796 6285 2668 5997 1396 3138 601 1350 889 1998 888 1997 1391 3127 1403 3154 896 2015 978 2199 1457 3276 2100 4720 0 2 0 6 6 5 0 16 4 3 0 9 8 1 0 3 3 6 0 19 7 m 1 0 3 3 ft 2 0 6 6 3 0 9 8 4 0 13 1 0 1 0 3 0 2 0 4 0 5 0 m 6 0 19 7 3 3 6 6 9 8 13 1 16 4 ft Over Front Dozer Blade Up Units daN lbs ...

Page 193: ...1054 660 1485 626 1408 698 1569 1113 2502 457 1027 989 2224 1870 4204 1925 4328 964 2167 425 956 724 1627 726 1633 1391 3127 970 2181 633 1423 978 2199 1019 2290 2100 4720 m ft 0 2 0 6 6 5 0 16 4 3 0 9 8 1 0 3 3 6 0 19 7 m 1 0 3 3 ft 2 0 6 6 3 0 9 8 4 0 13 1 0 1 0 3 0 2 0 4 0 5 0 6 0 19 7 3 3 6 6 9 8 13 1 16 4 ft 0 2 0 6 6 5 0 16 4 3 0 9 8 1 0 3 3 6 0 19 7 m 1 0 3 3 ft 2 0 6 6 3 0 9 8 4 0 13 1 0 1...

Page 194: ...192 ...

Page 195: ... Arm 202 Long Arm 204 Telescopic Arm 207 Hydraulic Breaker 216 3 Hole Bucket 218 Bucket 219 Travel Alarm 222 Auxiliary Pedal 223 Load Safety Device 224 Automatic Crawler Adjuster TB145 226 Radio for EU 228 Accumulator 232 Operating Levers with Second auxiliary hydraulics TB145 233 Air Conditioner TB135 TB145 241 Battery Switch 250 Immobilizer System 252 ...

Page 196: ... Follow the leader s instructions on operating methods and procedures Determine a signal leader and heed this person s signals When removing or installing the hoe attachment place it in a stable position so that it does not tip over Due to the risk of loads falling and or hitting people do not allow unauthorized personnel in the work area Use the crane to carry heavy objects 25 kg 55 lb or greater...

Page 197: ... its own weight when it is stopped in midair also increases when heavy attachments are installed The machine can tip over more easily in the lateral direction than in the longitudinal direction Do not slew swing sideways with excessive weight at the front In particular do not slew sideways on slopes The front is heavier for machines equipped with breakers crushers or telescopic arms than for machi...

Page 198: ...ecals Keep all safety signs clean and legible Replace all missing illegible or damaged safety and warning signs There are other safety signs in addition to the ones listed here Treat them in the same way 3 3 1 3 2 G4L0011 1 2 4 ...

Page 199: ...l arrangement you are operating with before beginning operations WARNING 3 No 03593 30100 TB125 3 No 03793 27100 TB135 3 No 03993 28100 TB145 4 No 05693 53810 05693 53810 Setting this switch to the OFF position will shut down all of the electrical circuits and the memory of the radio preset tuning buttons will be deleted CAUTION ...

Page 200: ...le oil This operation is dangerous and requires experience Have it performed by a Takeuchi sales or service outlet Flushing To be performed by a Takeuchi sales or service outlet 1 Drain the hydraulic oil mineral oil from the hydraulic tank and clean the inside of the tank and suction strainer Refer to page 123 Replacing the Hydraulic Oil and Cleaning the Suction Strainer 2 Remove the cylinder hose...

Page 201: ...3 and switch the pattern 7 Tighten the wing bolt 2 and fasten the lever 3 in place 8 Close the cover 1 and set the floor mat back in place 9 Check the lever pattern The operating pattern of the left and right operating levers can be changed WARNING Before starting the engine check the selector to see which operating pattern the left and right operating levers are set for Switching the Lever Patter...

Page 202: ...toppermustbemountedwhenabucketwiderthana630Wbucketismounted Failure to mount the swing stopper may result in the bucket hitting the machine body Usable Usable for light operations digging and loading operations with dry loose or mud Not usable Total bucket weight Weight of bucket Weight of full bucket load specific gravity 1 8 TB125 Bucket Rated Capacity m3 cu yd Bucket cutting width mm inch Stand...

Page 203: ...2kg for Telescopic Arm 512 lb Total bucket weight Within 366kg 807 lb Hydraulic Breaker TKB 101 Hydraulic Breaker TKB 201 Within 800 31 5 Within 800 31 5 360W 0 064 0 084 360 14 2 430W 0 083 0 109 430 16 9 530W 0 113 0 148 530 20 9 630W S T D 0 141 0 184 630 24 8 680W 0 156 0 204 680 26 9 730W 0 171 0 224 730 28 7 3 Hole Bucket 0 188 0 246 610 24 0 Total bucket weight Within 334kg for TelescopicAr...

Page 204: ...n minimum front slewing 2185 85 9 Values are indicated in units of mm inches in Bucket offset 4060 159 8 Max dumping height 5690 224 1 Max digging height 4115 161 9 in Transport position 3650 143 7 Max digging depth 2885 113 7 Max vertical digging depth 3965 156 2 5855 230 6 Max ground digging radius 5990 235 9 Max digging radius 1425 56 1 Min dumping height 85 3 3 ...

Page 205: ...203 MEMO ...

Page 206: ... 3325 130 9 Max vertical digging radius 4725 185 9 Max ground digging radius 4850 190 9 Max digging radius 3205 126 1 in Transport position 3425 134 8 Overrall height when minimum front slewing 1880 74 1 1270 50 1 610 24 0 540 21 2 560 22 0 R1725 68 0 R1885 74 2 R1495 59 0 50 2 0 Bucket offset E5L004 Values are indicated in units of mm inches in Front slewing radius ...

Page 207: ...790 70 5 R1950 76 8 R1530 60 3 620 24 4 615 24 1 65 2 6 3800 149 7 Max dumping height 5225 205 6 Max digging height 3810 150 Overrall height when minimum front slewing 1950 76 7 3625 142 6 in Transport position 3415 134 4 Max digging depth 2615 103 Max vertical digging depth 3680 144 8 5345 210 5 Max ground digging radius 5465 215 2 Max digging radius ...

Page 208: ...ated in units of mm inches in Bucket offset 795 31 3 1050 41 3 R2020 79 5 R2195 86 5 R1720 67 7 710 28 715 28 1 85 3 3 4170 164 3 Max dumping height 5805 228 5 Max digging height 4140 162 9 in Transport position 3810 150 Max digging depth 3050 120 2 Max vertical digging depth 4020 158 2 6015 236 8 Max ground digging radius 6145 241 9 Max digging radius ...

Page 209: ...he side or with boom swing SAE heaped capacity of bucket installed on telescopic arm must not exceed TB125 0 044 m3 0 058 cu yd TB135 0 088 m3 0 115 cu yd TB145 0 113 m3 0 148 cu yd Do not install hydraulic breaker compactor or similar attachment on telescopic arm Caution on Using the Arm The machine may loose balance and tip over when slewing or operating the attachment on slopes It is particular...

Page 210: ...the cylinder end is reached Be careful not to hit surrounding objects Do not operate on base rock or hard soils as doing so may shorten the arm s service life Do not change directions with machine lifted by pressing the bucket pressed against the ground Doing so may damage the arm When dumping soil from the bucket or shaking the bucket to remove the remaining soil do so with the arm retracted to p...

Page 211: ...the grease nipple using a grease gun 5 Wipe off the grease that has been squeezed out and any extra grease Looseness in the telescopic arm When the telescopic arm is used for long periods of time wear of the sliding parts may cause the gap between the outside arm and inside arm to increase to above the set value resulting in looseness Other parts may be damaged if the telescopic arm is used with s...

Page 212: ... R1535 60 6 50 2 0 Values are indicated in units of mm inches in Bucket offset 3055 120 2 Max dumping height 4170 164 2 Max digging height 3165 124 6 Max digging depth 1645 64 7 Max vertical digging depth 4110 161 8 Max vertical digging radius 4885 192 2 Max ground digging radius 5005 197 0 Max digging radius E5L005 Front slewing radius ...

Page 213: ...R1975 77 7 R1580 62 2 50 2 0 Bucket offset 3450 135 8 Overrall height when minimum front slewing 2905 114 4 Max dumping height 4025 158 4 Max digging height 3240 127 6 in Transport position 2590 101 9 Max digging depth 1080 42 5 Max vertical digging depth 4375 172 2 Max ground digging radius 4510 177 6 Max digging radius 3905 153 8 Max vertical digging radius Front slewing radius ...

Page 214: ...units of mm inches in Bucket offset 685 27 1365 53 8 R1945 76 5 R2100 82 7 R1685 66 3 620 24 4 615 24 1 65 2 6 3825 150 6 Max dumping height 5160 203 1 Max digging height 3875 152 5 Max digging depth 2395 94 3 Max vertical digging depth 4445 175 5695 224 2 Max ground digging radius 5805 228 6 Max digging radius 2090 82 4 ...

Page 215: ...lues are indicated in units of mm inches in Bucket offset 685 27 1330 52 3 R1910 75 1 R2065 81 2 R1650 65 620 24 4 615 24 1 65 2 6 3500 137 8 Max dumping height 4835 190 4 Max digging height 3715 146 3 in Transport position 3110 122 5 Max digging depth 1625 64 Max vertical digging depth 4225 166 4 5010 197 2 Max ground digging radius 5135 202 2 Max digging radius ...

Page 216: ...dicated in units of mm inches in Bucket offset 795 31 3 1225 48 3 R2200 86 7 R2380 93 7 R1890 74 4 710 28 715 28 1 85 3 3 4525 178 2 Max dumping height 6145 242 Max digging height 4405 173 3 Max digging depth 3500 137 9 Max vertical digging depth 4335 170 7 6580 259 Max ground digging radius 6695 263 6 Max digging radius ...

Page 217: ...lues are indicated in units of mm inches in Bucket offset 795 31 3 1170 46 1 R2150 84 6 R2325 91 5 R1840 72 5 710 28 715 28 1 85 3 3 4025 158 5 Max dumping height 5645 222 2 Max digging height 4230 166 6 in Transport position 3510 138 2 Max digging depth 2620 103 Max vertical digging depth 4165 164 5750 226 3 Max ground digging radius 5885 231 7 Max digging radius ...

Page 218: ...und with the chisel perpendicular to the surface you are pounding When pounding press the chisel properly against the object to be broken so as to avoid pounding the air C4L005 Pressing force Do not pry with the chisel and do not pry while pounding Do not move the chisel while pounding Do not pound continuously for over 30 seconds on the same surface Do not pound with the cylinder fully extended o...

Page 219: ...c oil and return filter element Failure to replace these in time can lead to damage to the machine and breaker s hydraulic systems In order to improve the service life of the hydraulic systems be sure to replace the hydraulic oil and return filter element according to the following chart of the replacement interval Clean the suction strainer when changing the return filter element Replacement Inte...

Page 220: ...shortens the bucket stroke Struck capacity SAE TB125 0 075 m3 0 098 cu yd TB135 0 100 m3 0 130 cu yd TB145 0 149 m3 0 195 cu yd Rated capacity SAE TB125 0 093 m3 0 121 cu yd TB135 0 130 m3 0 170 cu yd TB145 0 188 m3 0 246 cu yd Changing the Link Arm Installation Position Refer to page 128 Replacing the Bucket in the manual OL1L170 A B OL1L180 ...

Page 221: ... bucket slightly to the left and lightly press the arm point to the left side of the bucket the side without an adjuster 4 Remove the three bolts 2 the end plate 3 and flange 4 5 Extract adjustment shim 5 from between flange 4 and the bucket body according to gap A Adjustment shim thickness 0 5 mm 0 02 in Be careful that the gap is no less than 0 5 mm 0 02 in after adjustment Supplement Example fo...

Page 222: ... safety glasses when using hammers as metal fragments or other objects can fly and cause serious personal injury Do not allow unauthorized personnel in the work area Bucket tooth Removal 1 Clean the bucket and park the machine in a flat safe place where the ground is hard 2 Set the bottom surface of the bucket flat and lower it on a block so that the locking pin can be knocked out 3 Remove the key...

Page 223: ...adaptor 4 Insert the point so that the surface behind the point s pin hole is flush or deeper than the surface behind the welding adapter s pin hole 3 Drive in locking pin 1 After driving in the locking pin use a pin with the same surface as the point surface Do not use worn locking pins Side cutter Refer to page 127 When Required E4G045 3 4 E4G047 1 Improper Proper Proper E4G046 4 2 ...

Page 224: ...hi dealer 1 Park the machine in a safe place 2 Set the starter switch to OFF 3 Loosen the screws then remove the cover 1 4 Inspect for blown fuse 5 If a fuse is blown replace it with a spare fuse of the same capacity Fuse Layout and Circuits Protected G4B004 1 E4J007 Normal Blown Capacity Protected circuit 20A Horn 30A Air Conditioner OPT 10A Second travel speed 10A Instrument panel Feed pump 15A ...

Page 225: ... not locked may lead to unexpected accidents This pedal controls the flow of the oil in the auxiliary hydraulic circuit A Hydraulic oil flows to left auxiliary hose B Hydraulic oil flows to right auxiliary hose When the safety lock lever is set to the lock position this pedal is locked Refer to page 52 Auxiliary Hydraulic Lines K3L016 K3L017 A B ...

Page 226: ...he fall WARNING If the boom drops and the emergency shut off valve is activated immediately move away from the suspended object TB125 TB135 Type A Type B Load Safety Device 1 OG3L060 K3L004 1 TB145 Type A Type B If the emergency shut off valve 1 is activated immediately set the operating lever to the neutral position Do not move the operating lever to the boom lowering side Contact a Takeuchi deal...

Page 227: ...ensor can no longer detect hydraulic pressure K3L005 2 Load Safety Device 3 Check for stability of the hoe attachment and load 4 Tighten the stem 4 and secure it with the lock nut 3 Tightening torque Stem 4 1 0 to 1 5 N m 0 7 to 1 1 ft lb Lock nut 3 3 9 to 4 4 N m 2 9 to 3 3 ft lb TB125 TB135 TB145 Type B If the engine can be started the boom can be lowered with the operating lever Check for safet...

Page 228: ...the other The machine must be elevated before replacing the rubber crawler belts Be careful not to allow the machine to fall when replacing crawler belts since this could be extremely dangerous Slowly lower the machine on the side of the idler and remove the crawler belts This machine uses a hydraulic cylinder to adjust the tension of the crawler belts Note that it is not necessary to regularly pe...

Page 229: ...and sprockets then remove the crawlers from the crawler frames Installation 1 Engage the crawlers with the left and right sprockets 2 Set the left and right crawlers on the idlers 3 Start the engine 4 Press the travel speed switch once and set it to the 2nd speed side The left and right crawlers are tightened simultaneously 5 Check that the crawlers are properly tightened Standard value A B Refer ...

Page 230: ...utton Supplement While no other mode is displayed the AUDIO CONTROL button functions as a volume control Loudness LOUD button 5 Press the LOUD button 5 to enhance the low frequency sound at all volume levels When the LOUDNESS is on on is displayed for 3 seconds Press the LOUD button again to turn the LOUDNESS off and oFF is displayed for 3 seconds Radio selection button BAND 6 Each time the button...

Page 231: ...d the radio monitor is activated The unit receives the station selected last Ejecting the tape 4 Press the EJECT button 4 to eject a tape The system will return to the audio source selected last Radio operation Selecting radio mode Each time the BAND button is pressed the selected band changes as shown below Radio tuning 2 Automatic tuning Press the TUNE SEEK or button 2 for more than 2 seconds Wh...

Page 232: ... stations have been memorized scanning stops and the strongest station is selected Quick Tuning of ATP Stations Select the desired band Press the ATP button if the ATP indicator dose not appear in the display Press the ATP button for less than 1 second to select the ATP presets in sequence If a total of six stations cannot be preset will be displayed for the empty channels To scan programmed stati...

Page 233: ...the time mode Adjusting the time 1 2 3 To adjust the time press the TUNE SEEK 2 or 3 button while pressing the CLOCK button 1 To adjust the hour press the button To adjust the minutes press the button To advance the time rapidly hold the or button continuously Clock reset 1 4 Press preset button 6 4 while holding the CLOCK button to skip to the nearest half hour as follows Example 3 00 3 29 3 00 3...

Page 234: ...s stopped Releasing the residual pressure After using the machine pressure remains in the hydraulic circuits This is called the residual pressure Use the procedure below to release the residual pressure as necessary WARNING Perform the operation to release the residual pressure within 5 minutes after stopping the engine 1 Push back the throttle lever and idle the engine at low speed 2 Lower the bu...

Page 235: ...witch Horn Button Press the button on the right operating lever to blow the horn Names of Components 6 Second auxiliary hydraulic switch 7 Horn button 8 Decel button 9 Third auxiliary hydraulic warning lamp K3L021 Third Auxiliary Hydraulic Warning Lamp This lamp illuminates and an alarm sounds when the third auxiliary hydraulic pressure drops abnormally while the engine is running k3L020 4 2 6 7 3...

Page 236: ...n again to return to the engine speed set with the throttle lever Note The one touch decelerator is a device for lowering the engine speed and reducing fuel consumption when little engine output is required for example when the operating and travel levers are in neutral First Auxiliary Hydraulic Buttons Press those buttons to control the flow of the oil in the first auxiliary hydraulic lines A Hyd...

Page 237: ...second auxiliary hydraulic lines C Hydraulic oil flows to left auxiliary line c D Hydraulic oil flows to right auxiliary line d Third Auxiliary Hydraulic Switch and Button Press those switch and button to control the flow of the oil in the third auxiliary hydraulic lines When the safety lock lever is released after the engine is started hydraulic oil constantly flows in pipe e When button 1 and sw...

Page 238: ...th a hydraulic breaker connect the return circuit to port b and the supply circuit to port a 4 Open the stop valves When fitted with a hydraulic breaker open the selector valve 1 Refer to page 237 Selector Valve 5 When connecting is complete purge air from the hydraulic lines a Start and run the engine at low idle with no load for 10 minutes b With the engine running at low idle operate the auxili...

Page 239: ...ressure before disconnecting the lines 1 Start the engine and press the auxiliary hydraulic switch B The residual pressure is released from the a port line and pressure is generated in the b port 2 Stop the engine and open the selector valve 1 on the machine body The residual pressure is released from the b port line When equipped with accumulator option Refer to page 232 Accumulator Selector valv...

Page 240: ...s a Start and run the engine at low idle with no load for 10 minutes b With the engine running at low idle operate the auxiliary hydraulic switches repeatedly approx 10 times to purge air from the hydraulic lines c Stop the engine and wait for more than 5 minutes until bubbles escape from the hydraulic oil in the tank IMPORTANT Follow the procedures for purging air as instructed by the attachment ...

Page 241: ...s residual pressure before disconnecting the lines 1 Stop the engine 2 Turn the starter switch to the ON position 3 Fully lower the safety lock lever 4 Within 5 minutes after the engine comes to a complete stop move the 2nd auxiliary hydraulic switch to the right and left several times 5 Place the safety lock lever to the lock position Operating Levers with Second auxiliary hydraulics TB145 C D K3...

Page 242: ...inutes until bubbles escape from the hydraulic oil in the tank IMPORTANT Follow the procedures for purging air as instructed by the attachment manufacturer if specified to do so 5 Check for leaks Operating When the safety lock lever is released after the engine is started hydraulic oil constantly flows in pipe e When button 1 and switch 2 are pressed simultaneously the oil flow switches to pipe f ...

Page 243: ... of the windows If this happens either turn the air conditioner off or turn the temperature control dial clockwise to increase the internal temperature Mist may blow out of the air outlets This is not a malfunction When moist air passes through the air conditioner unit s evaporator water particles in the air freeze and are emitted as mist Do not overcool For health purposes the air inside the cab ...

Page 244: ...2 Condenser 3 Receiver drier 4 Foot outlets 5 Back outlets 6 Control panel 7 Compressor 8 Air conditioner unit 9 Filter Control Panel 10 Air conditioner switch 11 Temperature control dial 12 Fan switch Air Conditioner TB135 TB145 K3L0301 12 11 10 ...

Page 245: ...eakage of coolant gas from the compressor s seal operate the air conditioner at least once a week regardless of the season Supplement The air conditioner will not function if the temperature in the cab is low about 3 C 38 F or lower Air Conditioner TB135 TB145 Temperature Control Dial Use this dial to adjust the air temperature COOL To lower the temperature WARM To increase the temperature Supplem...

Page 246: ...en the humidity is high After starting the engine turn the air conditioner ON and adjust the switches as shown in the diagram above The outflow slot of the defroster can be directed at the front window Warm dehumidified air blows on the front window preventing fogging Set the temperature control dial and fan switch to the desired positions Air Conditioner TB135 TB145 L3T007 T9L007 ...

Page 247: ...d at the front door Air Conditioner TB135 TB145 T9L008 Cooling CAUTION Excessive cooling can be harmful to your health It is best to keep the air inside the cab only about 5 to 6 C 9 to 11 F cooler than the outside air If the excavator has been parked in the sun open the windows or door to let the hot air out of the cab before using the air conditioner After starting the engine turn the air condit...

Page 248: ...oner Belt Inspection and maintenance interval After first 50 hours New machines only IMPORTANT Do not let any oil or grease get on the belt as it will cause the belt to slip shorteningitsservicelifeandreducing the air conditioner s cooling capacity If the belt is slack it will slip and vibrate shortening its service life and reducing the air conditioner s cooling capacity The belt should also not ...

Page 249: ...tches and its tension cannot be adjusted If it is cut or cracked If the fan belt is worn and the pulley is touching the bottom of the V groove Cleaning the Filter Clean the filter sooner when operating in dusty places If the filter is clogged the air becomes weak and a muted booming sound is heard from the air conditioner unit Removing the filter 1 Loosen the wing bolts 1 and remove the cover 2 2 ...

Page 250: ...L034 1 2 Inspecting the Refrigerant gas Level WARNING Exposure of the eyes or hands to the cooler s refrigerant could result in blindness or frostbite Never touch the refrigerant or loosen the parts of the cooling circuit Should the refrigerant gas leak keep flames away The cooling capacity will decrease if the amount of refrigerant is insufficient Inspect the refrigerant level using the sight gla...

Page 251: ...High pressure pipe 1 hot 80 to 120 C 176 to 248 F low pressure pipe 2 cold 8 to 15 C 46 to 59 F Clear difference in temperature between the pipes No irregularities Refrigerant low Flow of bubbles can be seen constantly Refrigerant is sometimes transparent or has white bubbles Refrigerant may be leaking High pressure pipe warm low pressure pipe somewhat cool No great difference in temperature betwe...

Page 252: ...to the OFF O position when storing the machine for a long period or when performing maintenance of the electrical system ON I Connects the electrical system Check that this switch is in the ON I position before starting the engine Supplement Setting this switch to the OFF O position will shut down all of the electrical circuits and the memory of the radio preset tuning buttons will be deleted K3L0...

Page 253: ...251 MEMO ...

Page 254: ...tration key The keys are used for the immobilizer system theft prevention device Immobilizer key key grip black The immobilizer key is used not only to start and stop the engine but also to lock and unlock the following places Fuel filler cap Cab door Covers Registration key key grip gray The registration key is used for key re registration rewriting the ID code It can also be used in the same was...

Page 255: ...ught near or into contact with the starter switch or key section the system may no longer be able to identify the keys ID codes in which case it is no longer possible to start the engine Do not place keys for another immobilizer system together with your machine s keys Do not use metal key holders N0B033 N0B034 ...

Page 256: ...cedure before starting If you stop in the middle you may have to start over from the beginning Do not turn the key to the START position while performing the steps 3 to 12 Registration Procedure 1 Prepare the immobilizer keys you wish to register key grip black maximum of 5 keys and the registration key key grip gray 2 Check whether or not the engine starts with the registration key If the engine ...

Page 257: ...seconds after registering the immobilizer keys insert the registration key into the starter switch and turn it from the OFF O position to the ON I position 11 Hold for about 10 seconds 12 Return to the OFF O position from the ON I position and remove the registration key This completes the registration procedure 13 Check that the engine starts using all the registered keys registration key and imm...

Page 258: ...256 ...

Page 259: ...257 INDEX ...

Page 260: ...9 Be sure to lock the safety lock lever before leaving the operator s seat 9 Before Starting Operation 60 Before Starting the Engine 61 Biodegradable Oil 198 Blade Lever 50 Bleeding the Air from the Fuel System 139 Boom Swing Pedal 50 Bucket 219 C Cab Door 38 Caution on Using the Arm 207 Cautions 85 Cautions after Completing Operations 83 Cautions on Maintenance 92 Cautions on Operating 76 Caution...

Page 261: ...dables 95 Extending and Retracting the Arm 207 External Power Socket for EU 53 F First Auxiliary Hydraulic Buttons 234 First Auxiliary Hydraulics 236 Front Cover Tool Box 41 Front Window Cab 39 Fuel and Lubricant Chart 94 Fuel Filler Cap 42 G General 92 General Precautions 8 General Precautions 194 Getting Out of Mud 79 H Handling asbestos dust 10 Handling in Cold Weather 83 Handling of hoses 28 H...

Page 262: ...he Refrigerant gas Level 248 Inspecting the rubber crawlers 131 Inspecting the water separator 104 Inspecting while sitting in the operator s seat 102 Inspection After Warm up 67 Inspection and Checks After Stopping the Engine 82 Inspection and Maintenance 209 Instrument Panel 45 Insure driver safety before loading trucks 19 Interior Light Cab 54 Introduction 2 K Keep a safe distance from electric...

Page 263: ...vel Levers 68 Operating the Working Equipment 71 Operation 59 Operations Possible with this Machine 80 Options 193 Other Symptoms 142 Outlets 244 Overload Warning Device 225 P Park safely 23 Parking 82 Parking the Machine 82 Pedal Lock 50 Perform inspection and maintenance daily 13 Place heavy objects in a stable position 27 Precautions on Installing Attachments 194 Precautions on Operating 216 Pr...

Page 264: ...ment 27 Securing the Machine 89 Service Data 94 Side Window Cab 40 Specifications 147 Start the engine from the operator s seat 14 Starter Key 38 Starter Switch 47 Starting and Stopping the Engine 61 Starting Precautions 14 Starting the Engine 62 Starting with jumper cables 15 Stay clear of moving parts 26 Stop the engine before performing maintenance 26 Stopping Precautions 23 Stopping the Engine...

Page 265: ...ound Inspection 60 Walk Around Inspection 101 Warming Up the Engine 63 Warming Up the Machine Hydraulic Oil 66 Warning Lamps 45 Watch boom clearance 21 Watch out for hazardous working conditions 20 Wear appropriate clothing and personal protective equipment 8 When Required 125 Wiper Switch Cab 48 U W ...

Page 266: ...First Published October 1998 No 23992 Thirtieth Published April 2007 OPERATOR S MANUAL Compact Excavator Edited and issued by TAKEUCHI MFG CO LTD Printed in Japan by STATION M Co Ltd TB125 TB135 TB145 ...

Page 267: ...the State of California to cause cancer birth defects and other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling battery ...