Takeuchi TB175, Operator'S Manual

Page 1: ...OPERATOR S MANUAL Read and understand these instructions Failure to do so can cause injury or death OPERATOR S MANUAL E TB175 TB175 Book No AL3E016 Serial No 17512105 Hydraulic Excavator WARNING...

Page 2: ...f this machine can cause injury or death Read and understand this manual before performing any operation inspection or maintenance on this machine Always store this manual near at hand preferably on t...

Page 3: ...he State of California to cause cancer birth defects and other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of Califor...

Page 4: ...sed to alert against operators and maintenance personnel about situations which can result in possible damage to the machine and its components It is impossible to foresee every possible circumstance...

Page 5: ...e outlet INTRODUCTION Manual storage compartment A compartment for storing this manual is provided at the position shown on the diagram below 1 Open the cover behind the seat 2 After using the manual...

Page 6: ...ows the operator to slow the excavators slew speed Engine emergency stop idle system Self adjusting hydraulic crawler tension system Travel motor are equipped with shock less valves for smooth starts...

Page 7: ...4...

Page 8: ...5 CONTENTS Introduction 2 Machine Description 3 Safety 7 Controls 35 Operation 63 Transport 91 Maintenance 95 Troubleshooting 141 Specifications 155 Options 181 Index 221...

Page 9: ...6...

Page 10: ...eneral precautions 8 Preparing precautions 12 Starting precautions 14 Operating precautions 16 Stopping precautions 23 Transporting precautions 24 Maintenance precautions 25 Safety signs Decals 32 SAF...

Page 11: ...ep Wear appropriate clothing and personal protective equipment Do not wear loose clothing or any accessory that can catch on controls or in moving parts Do not wear oily or fuel stained clothing that...

Page 12: ...ow to use the safety lock lever seat belt and other safety equipment and use them properly Never remove any safety equipment except for service Keep all safety equipment in good operating condition Us...

Page 13: ...e machine Make sure that oily rags or other flammable material are not stored on the machine Handle all solvents and dry chemicals according to procedures identified on manufacturers containers Work i...

Page 14: ...acro molecular filter Be careful not to get crushed or cut Never put your hands feet or other parts of your body between the upperstructure and the undercarriage or tracks between the machine body and...

Page 15: ...nto account the safety of pedestrians and vehicles Use a flagman and or signals Fence off the working area and prohibit entry to unauthorized persons When working in water or crossing shallow streams...

Page 16: ...ts Before operating perform the prescribed inspections and make repairs immediately should any irregularities be found If a failure that causes loss of control such as steering service brakes or engin...

Page 17: ...he engine until you are sure it is safe Before starting check or perform the following Walk around the machine and warn all personnel who may be servicing the machine or are in the machine path Do not...

Page 18: ...follow the shutdown procedure and report the malfunction Warm up the engine and hydraulic fluid Observe all gauges or warning instruments for proper operation Listen for unusual noises Test engine spe...

Page 19: ...ine If necessary swing the cab around before backing up to check that the area is safe and clear Ensure good visibility When working in dark places turn on the machine s working lights and headlights...

Page 20: ...swing while traveling If you must operate the hoe attachment while traveling operate at speeds slow enough so you have complete control at all times When a load greater than a set value is applied dur...

Page 21: ...he machine When traveling on slopes or grades move slowly in first gear low speed Do not travel down slopes in reverse On grass dead leaves wet metal or frozen surfaces the machine may slide sideways...

Page 22: ...machine and the load at all times If the machine should come in contact with a live electrical source do not leave the operator s seat Do not allow anyone to approach or touch the machine Be especiall...

Page 23: ...eep trenches etc The ground may give way under the machine s weight or vibrations causing the machine to tip over Fill The ground is weak after rain or explosions The ground is also unstable on banks...

Page 24: ...is used for lifting Never lift loads in excess of capacity Overload will cause the machine to roll and can result in serious injury or death All rated lift capacities are based on the machine being l...

Page 25: ...in the wrong way could lead to accidents resulting in serious injury or death The wire rope breaking or coming detached could be extremely dangerous Use a wire rope suited for the required towing for...

Page 26: ...barriers caution signs lights etc so that the machine can easily be seen even at night to avoid collision with other vehicles Before leaving the machine do the following 1 Lower the bucket and dozer b...

Page 27: ...both tracks and secure the machine to the truck bed with load binders Hoist the machine safely Know and use correct crane signals Inspect the hoisting equipment daily for damaged or missing parts When...

Page 28: ...uel hoses periodically Fuel hoses become weaker over time even if they appear to be in good shape Replace important safety parts whenever an irregularity is found even if it is before the normal time...

Page 29: ...nnectors or the operator s compartment Stop the engine before performing maintenance Avoid lubrication or mechanical adjustments with the machine in motion or with the engine running while stationary...

Page 30: ...when repairing or replacing the cutting edges or bucket teeth Secure the engine hood or cover when opened Be sure to secure the engine hood or cover when opening it Do not open the engine hood or cov...

Page 31: ...and pressurized components Stop the engine and allow the machine to cool down before performing inspection and maintenance The engine muffler radiator hydraulic lines sliding parts and many other part...

Page 32: ...n the hydraulic system Gradually press the air breather button to relieve tank pressure Handling of the Accumulator High pressure nitrogen gas is enclosed in the accumulator and incorrect handling cou...

Page 33: ...Use a flashlight to check battery electrolyte level Stop the engine and shut off electrical equipment while inspecting or handling the battery Do not short circuit the battery posts with metal items A...

Page 34: ...pper limbs are subjected to vibrations lower than 2 5 m 8 2 ft sq sec while the seated part of the body is subjected to vibrations lower than 0 5 m 1 64ft sq sec Checks after maintenance Gradually rai...

Page 35: ...ou and those working with you Please take this manual walk around your machine and note the content and location of these safety signs Review these signs and the operating instructions in this manual...

Page 36: ...he seat belt is properly fastened around you Follow the instructions in the Operator s Manual when hoisting the machine or fastening it to the transport vehicle 03593 13700 1 2 3 4 5 WARNING 05693 219...

Page 37: ...No 05693 52528 for EU Noise Outside the Cab This value indicates the noise level outside the machine and refers to the noise perceived by the persons who are in the vicinity of the work area 12 No 039...

Page 38: ...35 Names of Components 36 Doors and Covers 38 Seat and Seat Belt 43 Instrument cluster 46 Switches 48 Levers and Pedals 53 Accessories 55 CONTROLS...

Page 39: ...oller 10 Travel motor Working equipment 11 Bucket 12 Bucket cylinder 13 Arm 14 Arm cylinder 15 Boom 16 Boom cylinder 17 Boom bracket 18 Swing cylinder 19 Auxiliary hydraulic lines 20 Dozer blade 21 Bl...

Page 40: ...ing lever 11 Right operating lever 12 Fuse box 13 Boom swing pedal 14 Travel lever 15 Auxiliary hydraulic switches 16 Blade lever 17 Decel button 18 Fan switch Heater 19 Heater Defroster switch 20 Ven...

Page 41: ...WARNING When mounting and dismounting the cab first open the door fully to the locked position and check that it does not move Open the door fully and press it against the catch at the back of the doo...

Page 42: ...indow abruptly may result in injury or damage the front window 1 Pull the left and right lock pins 1 to the inside and turn them to the locked position to unlock the front window If the lock pins 1 ar...

Page 43: ...Covers Opening 1 Insert the starter key and turn it counterclockwise to unlock the front cover 1 2 Tilt the front cover 1 until it stops Closing 1 Support the front cover 1 by hand and release the st...

Page 44: ...ill oil or grease Do not leave tools laying around When walking watch your step Never jump off the machine Use the steps and handrails when climbing on and off the machine and always support your body...

Page 45: ...Supply fuel in a well ventilated place and with the engine stopped Clean up spilled fuel immediately Do not fill the fuel tank to capacity Allow room for expansion Tighten the fuel filler cap securely...

Page 46: ...ower the front angle of the seat cushion apply your weight to the front of the seat cushion while holding the lever down To adjust the height of the seat adjust the front and rear angles of the seat c...

Page 47: ...weight of the person to operate the machine May be set to any value from 50 to 120 kg 110 to 265 lbs F Lever stand adjustment 1 Pull on lever 6 and slide the lever stand backward or forward to bring...

Page 48: ...rmly into the seat 2 Pull the seat belt to the desired length 3 Make sure that the belt is not twisted and then insert the tongue plate A into the buckle B of the seat belt until you hear a clicking s...

Page 49: ...s abnormally while the engine is running 3 Coolant Temperature Warning Lamp This lamp flashes and an alarm is sounded if the engine coolant temperature rises abnormally while the engine is running 4 B...

Page 50: ...green range during machine operation The red range indicates overheating 14 Fuel Gauge This gauge indicates the amount of fuel in the tank Be sure to top off the tank before running out of fuel C4B014...

Page 51: ...ed the switch automatically returns to the ON position L3B043 START ON OFF Battery Switch IMPORTANT Never set this switch to the OFF O position while the engine is running Doing so might cause damage...

Page 52: ...el consumption when little engine output is required for example when the operating and travel levers are in neutral Selector Button 2 Piece boom WARNING Pressing switching ON or OFF the selector butt...

Page 53: ...control Proportional control allows for slow to fast movement of auxiliary functions Example If you move the slider switch half way the auxiliary function will move at approximately one half speed Mo...

Page 54: ...reduces fuel consumption and noise H Use this mode for general digging and loading operations requiring power and speed Throttle Buttons The engine speed increases and decreases continuously while the...

Page 55: ...ew Speed Switch Pressing this switch shifts rotation into Slow speed bringing its speed down to the minimum Slow speed is useful for performing tasks that require precision handling even at the cost o...

Page 56: ...when the safety lock lever is lowered the machine will move suddenly and cause serious injury or death Note that the dozer blade control is not locked even when the safety lock lever is set to the lo...

Page 57: ...d and backward and to change directions Refer to page 72 Operating the Travel Levers Boom Swing Pedal Use this pedal to operate the boom swing Operation switches to the intermediate boom when the sele...

Page 58: ...e is set at a halfway position 1 Park on a flat surface and stop the engine 2 Open the maintenance cover 3 Turn the valve 1 clockwise until it stops to close it Heater WARNING Always be sure to allow...

Page 59: ...le with no load for 10 minutes b With the engine running at low idle operate the auxiliary hydraulic switches repeatedly approx 10 times to purge air from the hydraulic lines c Stop the engine and wai...

Page 60: ...n Use these sockets as an external power supply When using this socket be careful not to exceed 24V 5A To use raise the cap 1 Interior Light IMPORTANT The battery capacity will decrease if the interio...

Page 61: ...ternal power supply socket When using this socket be careful not to exceed 24V 5A 1 Press the lighter in 2 Release the lighter and wait for it to pop out The lighter pops out automatically when the he...

Page 62: ...erable Be careful not to insert cassette tapes backward Doing so may damage the cassette player Insert tapes with the head of the tape facing to the right Always remove the cassette from the player wh...

Page 63: ...radio 7 Cassette door Insert the cassette tape with the exposed magnetic tape side facing to the right Simply insert a tape to change over to the cassette tape mode while listening to the radio 8 Fas...

Page 64: ...ND button changes over between FM1 FM2 and AM MW bands The display indicates the receiving band name and frequency 13 Metal switch Press the MTL 5 button before playing a metal or CrO2 tape The MTL in...

Page 65: ...d press the this button again If you will auto memory push this button over 5 sec so initiates a scan of the band Station frequencies are either stored in order of low of frequency for FM or in sequen...

Page 66: ...3 Before Starting Operation 64 Starting and Stopping the Engine 65 Machine Operation 68 Operating Procedures 78 Parking the Machine 86 Handling in Cold Weather 87 Handling Rubber Crawlers 88 OPERATION...

Page 67: ...inspections as described under Maintenance Daily Inspection pages 107 to 111 Mounting and Dismounting WARNING Do not jump on or off the machine Never attempt to mount or dismount a moving machine When...

Page 68: ...oom light front light side lights tail lights and meter light turn on Check the fuel level If a lamp does not light or the alarm is not sounded the bulb may be burnt out or a wire may be damaged Conta...

Page 69: ...to page 67 Warming Up the Engine Starting the Engine WARNING Clear the area of all persons Sound horn to alert everyone around the machine IMPORTANT Do not run the starter motor for more than 15 conse...

Page 70: ...ase of emergency 1 Press the decel button 2 Idle the engine for about 5 minutes to gradually let it cool 3 Turn the key to the OFF position to stop the engine Warming Up the Engine IMPORTANT Avoid rac...

Page 71: ...he explanations in this manual are for the ISO pattern C4D006 ISO Left Crawler Forward Left Crawler Reverse Arm Out Arm In Upperstructure Slew Left Upperstructure Slew Right Right Crawler Forward Righ...

Page 72: ...he explanations in this manual are for the ISO pattern C4D013 JCB Left Crawler Forward Left Crawler Reverse Boom Lower Boom Raise Upperstructure Slew Left Upperstructure Slew Right Right Crawler Forwa...

Page 73: ...ly when the hydraulic oil temperature is below 20 C 68 F The proper hydraulic oil temperature during operation is 50 to 80 C 122 to 176 F but if operations must be performed at lower temperatures heat...

Page 74: ...green range 2 Check that there are no irregularities in the exhaust color sound and vibrations 3 Raise the safety lock lever to engage the lock and check that the boom swing pedal operating and travel...

Page 75: ...wing swing radius and machine path Signal your intention to move by sounding the horn There are blind spots to the rear of the machine If necessary swing the cab around before backing up to check that...

Page 76: ...ever to switch to 2nd high speed and press it again to return to 1st speed low speed Neutral Neutral Neutral Pivot Turn WARNING Note that when the bucket is operated while making a right pivot turn i...

Page 77: ...or death Note that the dozer blade control is not locked even when the safety lock lever is set to the lock position Do not touch this control accidentally CAUTION Never bring the machine to a sudden...

Page 78: ...ackward Operating the Working Equipment WARNING Be careful to check which pattern of lever control arrangement you are operating with before beginning operations The explanations in this manual are fo...

Page 79: ...contract the arm Tilt the left operating lever backward eTo extend the arm Tilt the left operating lever forward Operating the Bucket aTo dig Tilt the right operating lever to the left eTo dump Tilt...

Page 80: ...nd operation with the slider switch proportional control Operating With the Slider Switch Proportional Control aTo deliver hydraulic oil to port a Move the switch to the left A eTo deliver hydraulic o...

Page 81: ...rvice life of the hoe attachment Use hydraulic force to dig Prohibited Operations WARNING Do not operate on base rock hard or soft Do not slew swing while traveling If you must operate the hoe attachm...

Page 82: ...rock break the rock up into small pieces with a breaker etc before digging This prevents damage to the machine and is thus more economical in the end Caution on Exposing the Dozer Blade to Shocks Hit...

Page 83: ...body to strong shocks and result in damage Avoid traveling over obstacles whenever possible If you must do so keep the hoe attachment near the ground travel at low speed and go over the obstacle at th...

Page 84: ...t for inspection Cautions on Traveling on Slopes WARNING Never exceed the machine s stability capabilities maximum gradeability 35 lateral tipping angle 15 Also note that when actual working area cond...

Page 85: ...e slope If the engine stops If the engine stops when traveling down a slope set the travel levers to the neutral position stop the machine then start the engine Traveling Posture Traveling up slopes W...

Page 86: ...etc under the lifted crawler 5 Lift the bucket and slowly move out of the mud If both crawlers are stuck 1 Perform steps 1 to 4 above for both crawlers 2 Dig the bucket into the ground in front of th...

Page 87: ...ging Ditches Mount a bucket suited for digging ditches and set the crawlers parallel to the ditch to be dug for greater efficiency When digging wide ditches dig the sides first the center later Diggin...

Page 88: ...1 Bring the hoe attachment close to the body 2 Gradually remove the dirt from the side of the mound 3 Once the mound is low remove the dirt from the top If the load on the body is too heavy adjust by...

Page 89: ...ne on firm level ground and apply the parking device Before leaving the operator s seat raise the safety lock lever to engage the lock and stop the engine If any controls should be touched accidentall...

Page 90: ...the fuel and the oils for the different devices with those specified on the Fuel and Lubricant Chart Refer to page 98 Fuel and Lubricant Chart When using one season type antifreeze coolant completely...

Page 91: ...here the rubber crawlers may slip Doing so may speed up lug wear Rubber crawlers have an inherent weakness due to their use of rubber Be sure to heed the prohibitions and cautions below so as to preve...

Page 92: ...f thoroughly with water Do not let the sides of the rubber crawlers rub against concrete or walls Do not damage the rubber crawlers by hitting the bucket against them Be especially careful in the wint...

Page 93: ...s shown in the diagram When climbing in reverse do not change course at the point where the slope starts Avoid traveling with one crawler on a slope or projecting object and the other crawler on a fla...

Page 94: ...91 TRANSPORT Loading and Unloading 92 Hoisting the Machine 93 Securing the Machine 94 Cautions on Transporting 94...

Page 95: ...e machine properly at the prescribed position on the bed Refer to page 94 Transporting Posture WARNING The machine may roll or tip over or fall while loading or unloading it Take the following precaut...

Page 96: ...of gravity differs according to the attachments and options that are mounted Consult a Takeuchi sales or service outlet Hoisting posture Hoisting 1 Slew the upper structure so that the dozer blade is...

Page 97: ...cure it as described below Transporting Posture 1 Lower the dozer blade 2 Fully extend the bucket and arm cylinders then lower the boom 3 Stop the engine and remove the starter key 4 Raise the safety...

Page 98: ...k Around Inspection 105 Daily Inspection Every 10 Hours 107 After First 50 Hours New Machines Only 112 Every 50 Hours 115 After First 250 Hours New Machines Only 119 Every 250 Hours 120 Every 500 Hour...

Page 99: ...rease Store fuels lubricants and greases in the prescribed places and in such a way that no water or dirt can get in them Cautions on fueling If the port includes a strainer do not remove the strainer...

Page 100: ...e battery cables while the engine is running Doing so could damage the electronic circuitry of the alternator and other parts Do not clean parts with fuel Do not use fuel to clean parts Use a non comb...

Page 101: ...0 30 40 C Replacement interval Capacity Lit US qt Engine oil pan Diesel engine oil API CD After first 50 hrs Every 250 hrs Upper limit 10 2 10 8 Lower limit 5 7 6 System 132 34 9 US gal Tank 68 18 US...

Page 102: ...cleanings of the outer element whichever comes first Inner Element 119005 12571 Replace the hydraulic oil regularly Replacement Interval Hours Item Hydraulic Oil Filter Element 1st time 25 2nd time 1...

Page 103: ...se 16919 00001 22 Grease gun 16910 60600 600cc 23 Drain connector 15545 12601 No Part name Part No Remarks Part name No Part No Remarks 1 Spanner 19100 47081 10 12 2 Spanner 19100 47082 14 17 3 Screwd...

Page 104: ...nuts and bolts alternately top bottom left then right or in 2 or 3 times so that they are tightened uniformly E4G003 1 6 4 2 5 3 Thread Head width b Size a X Pitch Torque General Connection Points N...

Page 105: ...ic hoses replace the O rings and seals at the same time Check the fuel and hydraulic hoses according to the periodic schedule described below Refer to Maintenance Type of inspection Inspection item Da...

Page 106: ...rst 50 Hours New Machines Only Replacing the hydraulic oil return filter 112 Replacing the engine oil and oil filter 113 Inspecting and adjusting the fan belt 114 Every 50 Hours Inspecting the crawler...

Page 107: ...etightening the engine cylinder head bolts 126 Inspecting the engine fuel injection pressure and spray condition 126 Every 2000 Hours Replacing the hydraulic oil and cleaning the suction strainer 127...

Page 108: ...ry day before starting the engine the first time WARNING Before operating perform the walk around inspections and make repairs immediately should any irregularities be found Be sure to secure the engi...

Page 109: ...bulbs 5 Check attachments and hoses for damage 6 Check the bucket bucket teeth and side cutter for wear damage and looseness 7 Check the hook slip stopper and hook mount of buckets with hooks for dama...

Page 110: ...the reserve tank 1 If the reserve tank is empty inspect for fluid leakage then inspect the radiator 3 coolant level If it is low supply water to the radiator 3 first then to the reserve tank 3 Instal...

Page 111: ...e machine and always support your body at three points with your hands and feet Inspection 1 Open the engine hood 2 Pull out the dipstick 1 and wipe off the oil with a rag 3 Fully reinsert the dipstic...

Page 112: ...ing WARNING Never jump off the machine Use the steps and handrails when climbing on and off the machine and always support your body at three points with your hands and feet Oil may spurt out if caps...

Page 113: ...s about 50 to 80 C 122 to 176 F The level should be near the upper limit H Replenishing 1 Remove cap nut 2 2 Press button 3 and bleed the air from the tank 3 Tighten securely by hand with cap nut 2 4...

Page 114: ...urs Lubricating the Working Equipment 1 Set the machine to the lubrication posture shown in the diagram above ground the working equipment then stop the engine 2 Use the grease gun to lubricate the gr...

Page 115: ...achine are hot directly after the engine is stopped Touching these parts will cause burns The hydraulic fluid is also hot and under high pressure Be careful when loosening caps and plugs Working on th...

Page 116: ...n 13 Supply oil up to the upper limit H of the dipstick 1 Problems could arise if the oil level is either too low or too high 14 Tighten the oil supply cap 2 15 Start the engine run it at low idle for...

Page 117: ...ce The engine muffler radiator hydraulic lines sliding parts and many other parts of the machine are hot directly after the engine is stopped Touching these parts will cause burns Inspection 1 Open th...

Page 118: ...hine uses a hydraulic cylinder to adjust the tension of the crawler belts Note that it is not necessary to regularly perform adjustments of the tension of the belt itself Inspecting the Crawler Tensio...

Page 119: ...the engine with the machine in the posture shown on the diagram above 2 Use the grease gun to supply grease to the grease nipple 1 3 Start the engine lift the bucket and slew clockwise 90 4 Ground th...

Page 120: ...is accidentally swallowed drink large quantities of water or milk and call a physician immediately If acid contacts skin or clothing wash off immediately with clean water Inspection IMPORTANT Check t...

Page 121: ...drain cock 3 and drain the water and sediment from the bottom of the tank 4 Close the drain cock 3 5 While watching the fuel gauge 1 supply fuel 6 Tighten the fuel filler cap 2 supply lock it with the...

Page 122: ...injuries The pressure in the travel motor reduction gears case may cause oil or the plug to fly out Loosen the plug slowly to release the pressure IMPORTANT If the percentage of the traveling time wi...

Page 123: ...d Adjusting the Fan Belt Refer to page 114 Inspecting and Adjusting the Fan Belt Cleaning the Air Cleaner WARNING Stop the engine and allow the machine to cool down before performing maintenance The e...

Page 124: ...ther objects can fly and cause serious personal injury IMPORTANT Be careful not to damage the radiator fins and oil cooler fins when cleaning them When using compressed air or pressurized water make s...

Page 125: ...turn the filter 1 counterclockwise and remove it 3 Clean the surface of installation of the filter stand 4 Apply a thin layer of oil to the packing of the new filter 5 Install the new filter by hand 6...

Page 126: ...ce a pan under the drain hose 3 Open the drain cock 1 and drain the fuel 4 Remove the sensor 2 5 Remove and discard the filter 3 6 Install the sensor 2 on the new filter 7 Clean the surface of install...

Page 127: ...rts of the machine are hot directly after the engine is stopped Touching these parts will cause burns The engine coolant is also hot and under high pressure Be careful when loosening caps and plugs Wo...

Page 128: ...ructions included with the cleaning agent you are using 10 Repeat steps 4 to 8 to rinse the cooling system 11 Tighten the drain plug 4 12 Slowly add the new coolant mixture of antifreeze and tap water...

Page 129: ...l Replacing the Air Breather Filter WARNING Never jump off the machine Use the steps and handrails when climbing on and off the machine and always support your body at three points with your hands and...

Page 130: ...eve tank pressure When removing plugs or screws or disconnecting hoses stand to the side and loosen slowly to gradually release the internal pressure before removing 1 Slew 45 clockwise and set the ma...

Page 131: ...Disconnect the drain hose 1 from the hydraulic pump 3 Once hydraulic oil overflows from the elbow 2 connect the drain hose 1 Slew motor 1 Loosen the bolts and remove the center cover 1 2 Remove the pl...

Page 132: ...ine Fuel Injection Timing This operation requires experience Have it performed by a Takeuchi sales or service outlet Inspecting the Engine Fuel Injection Valve This operation requires experience Have...

Page 133: ...ch as safety glasses when using hammers as metal fragments or other objects can fly and cause serious personal injury Do not allow unauthorized personnel in the work area Bucket tooth Removal 1 Clean...

Page 134: ...he surface behind the welding adapter s pin hole 3 Drive in locking pin 1 After driving in the locking pin use a pin with the same surface as the point surface Do not use worn locking pins Side cutter...

Page 135: ...the buckte slightly to the left and lightly press the arm point to the left side of the bucket the side without an adjuster 4 Remove the three bolts 2 the end plate 3 and flange 4 5 Extract adjustmen...

Page 136: ...ing the Water Separator WARNING Do not smoke or permit open flames while handling fuel or working on the fuel system Stop the engine in a well ventilated place and allow it to cool down before perform...

Page 137: ...unning always work as a two person team with one person sitting in the operator s seat while the other works on the machine When performing maintenance be sure to keep your body and clothing away from...

Page 138: ...uts Be sure to leave a gap of about 0 5 1 mm 0 02 0 04 in between the nut and bucket bush or the nut will come loose 5 Adjust the gap between the bucket and the arm Refer to page 132 6 Slide the O rin...

Page 139: ...ng levers 1 Remove the lower mount section of the boot 1 and turn it upwards 2 Wipe off the old grease 3 Supply grease to points A and B 4 Set the boot 1 back as it was Travel levers 1 Remove the lowe...

Page 140: ...cannot be adjusted 1 Lug Replace if the height of A is 5 mm 0 2 in or below 2 Steel cord Replace if the steel cord is exposed over 2 or more links Replace if half or more of the steel cords on one si...

Page 141: ...equipment if they are not sufficiently supported This procedure is especially important when working on hydraulic cylinders If maintenance must be performed with the engine running always work as a tw...

Page 142: ...5 Check that the crawlers are properly tightened Standard value A Refer to page 115 Inspecting the Crawler Tension 9 Slowly lower the dozer blade side of the machine body by the dozer blade lever Do n...

Page 143: ...ention oil that was applied to the hydraulic oil cylinders piston rods 2 Add fuel oil and grease to all parts Procedures for storage If the machine is to be stored for 30 days or more store it indoors...

Page 144: ...ot Malfunctions 142 If the Engine Overheats 143 If the Battery Goes Dead 144 After the Fuel Runs Out 145 If a Fuse Blows 146 If a Warning Lamp Flashes 148 Other Symptoms 150 To Lower the Boom 152 Towi...

Page 145: ...t slows down momentarily The slew motor produces noise at the beginning and end of the slewing operation The travel motor produces noise when stopped suddenly during high speed travel The control valv...

Page 146: ...slows down and the force decreases Steam comes from the engine room Procedure 1 Park the machine in a safe place 2 Inspect whether the engine oil pressure coolant level warning lamp is flashing or if...

Page 147: ...engine does not start The horn is weak Procedure Use jumper cables and start the engine using the rescue vehicle s battery WARNING Use jumper cables only in the recommended manner Improper use of jump...

Page 148: ...ine starts disconnect the jumper cables following the connection procedure in reverse order 1 Disconnect the clip of jumper cable B from the problem vehicle s engine block 2 Disconnect the other clip...

Page 149: ...t for any blown fuses 4 If a fuse is blown replace it with a spare fuse of the same capacity If a Fuse Blows Fuse Layout and Circuits Protected 10 10 10 20 20 10 20 10 5 10 5 10 20 20 20 10 1 L3J002 E...

Page 150: ...wn open Open the left side cover and inspect If the fusible link is blown please contact your dealer Supplement A fusible link is a large piece of fuse wiring which is mounted in a circuit which carri...

Page 151: ...ocedures refer to the respective warning lamps below Battery charge warning lamp There is a problem with the fan belt or charger Inspect the fan belt for slack or breakage and adjust as necessary If t...

Page 152: ...amp name Procedure Water separator warning lamp Water has accumulated in the water separator Drain the water Refer to page 133 Draining the Water Separator Fuel level warning lamp The fuel level is lo...

Page 153: ...er to page 53 Replace the fuse Refer to page 146 Digging force is insufficient Insufficient hydraulic oil level Hydraulic oil is not heated Air cleaner is clogged Hydraulic oil is not of suitable type...

Page 154: ...45 Drain the water Refer to page 133 Crawlers slip off Crawlers are too loose Tensioning cylinder valve are too loose Increase the tension Refer to page 138 Engine exhaust is white or bluish Excessive...

Page 155: ...lb 8 Reinstall the cover 1 If the hoe attachment must be lowered to the ground while the engine is stopped use the following procedure to do so This operation is dangerous and requires experience Hav...

Page 156: ...chine itself if it should get stuck in the mud and not be able to get out on its own 1 Fasten the wire rope to the frame 2 Place splints or other objects between the wire rope and frame to prevent the...

Page 157: ...154...

Page 158: ...155 SPECIFICATIONS Main Specifications 156 Machine Dimensions 158 Operating Range 162 Lifting Capacities 167...

Page 159: ...crawlers 7405 16330 8145 17955 PERFORMANCE Bucket capacity m3 cu ft standard bucket Heaped 0 245 8 65 Struck 0 185 6 53 Slow speed 7 6 7 6 4 1 to 7 6 4 1 to 7 6 Normal speed 10 7 10 7 Slew speed min 1...

Page 160: ...157 MEMO...

Page 161: ...158 SPECIFICATIONS Machine Dimensions Mono Boom L3K001 N L M D Q P J H K C F G A S E B R T U W V...

Page 162: ...10 87 G 2855 112 4 2830 111 3 2855 112 4 H 2150 84 6 J 450 17 7 K 385 15 1 360 14 2 385 15 1 L 2180 85 8 2285 90 0 2430 95 7 2320 91 3 M 1635 64 3 1745 68 7 1870 73 6 1735 68 3 N 2060 81 2170 85 5 231...

Page 163: ...160 SPECIFICATIONS Machine Dimensions 2 Piece Boom L3K001 N L M D Q P J H K C F G A S E B R T U W V...

Page 164: ...ped with Roof guard A 6560 258 3 B 2245 88 4 C 2570 101 2 2615 103 D 1720 67 8 E 785 30 9 F 2210 87 G 2855 112 4 H 2150 84 6 J 450 17 7 K 385 15 1 L 2505 98 6 M 1955 77 N 2385 93 8 P 690 27 1 Q 730 28...

Page 165: ...162 SPECIFICATIONS Operating Range Mono Boom L3K0021 J K H B A E F C D G...

Page 166: ...4655 183 3 5075 199 8 5235 206 1 J Max raising height 525 20 7 K Max lowering depth 410 16 1 Item Standard Arm Long Arm Rubber Crawlers Steel Crawlers Rubber Crawlers Steel Crawlers A Max digging radi...

Page 167: ...164 SPECIFICATIONS Operating Range 2 Piece Boom L3L032 J E F G C D K H B A...

Page 168: ...ground digging radius 7510 295 7 C Max digging depth 4440 174 8 D Max vertical digging depth 3955 155 7 E Max digging height 7970 313 8 F Max dumping height 6000 236 2 G Min dumping height 2310 90 9...

Page 169: ...166 MEMO...

Page 170: ...the hooking device for example one equipped with a hook slippage prevention device 3 A system in which there is no risk of the hooking system slipping from the hoe attachment Load safety device In add...

Page 171: ...1 3441 1545 3406 1562 3444 1615 3560 1700 3748 1786 3937 2318 5110 1454 3206 1479 3261 2513 5540 2475 5456 2471 5448 2522 5560 2714 5983 2223 4901 5065 11166 2994 6601 L3K0031 m 6 0 5 0 4 0 3 0 2 0 1...

Page 172: ...2769 1268 2795 1298 2862 1338 2950 1373 3027 1385 3053 1775 3913 1759 3878 1776 3915 1828 4030 1913 4217 1800 3968 1479 3261 1454 3206 2223 4901 2824 6226 2787 6144 2782 6133 2671 5889 3022 6662 2318...

Page 173: ...1220 2690 1241 2736 1527 3366 1523 3358 1551 3419 1618 3567 1714 3779 1243 2740 4261 9394 1754 3867 2529 5575 2464 5432 2441 5381 2459 5421 2554 5631 2779 6127 2596 5723 1551 3419 1565 3450 L3K0051 m...

Page 174: ...2912 982 2165 943 2079 1565 3450 961 2119 1237 2727 1256 2769 1293 2851 1340 2954 1382 3047 1243 2740 1741 3838 1737 3829 1765 3891 1831 4037 1926 4246 1754 3867 3018 6654 1187 2617 2840 6261 2776 61...

Page 175: ...0 2447 1066 2350 843 1858 4361 9614 806 1777 883 1947 823 1814 1556 3430 778 1715 932 2055 959 2114 782 1724 2379 5245 1374 3029 574 1265 636 1402 618 1362 3150 6945 816 1799 1528 3369 3253 7172 1049...

Page 176: ...877 4138 1861 4103 1895 4178 959 2114 1367 3014 1256 2769 1189 2621 1166 2571 1006 2218 1627 3587 1002 2209 933 2057 870 1918 828 1825 661 1457 4242 9352 626 1380 699 1541 2447 5395 798 1759 599 1321...

Page 177: ...8 1354 2985 1366 3012 1651 3640 1706 3761 1587 3499 1520 3351 1505 3318 1536 3386 1247 2749 1220 2690 1165 2568 1107 2441 1068 2355 1058 2332 806 1777 1714 3779 826 1821 801 1766 m 6 0 5 0 4 0 3 0 2 0...

Page 178: ...3067 6762 1380 3042 2764 6094 2778 6124 2837 6255 2942 6486 1354 2985 1366 3012 1651 3640 1933 4262 1816 4004 1749 3856 1734 3823 1765 3891 2072 4568 1393 3071 1338 2950 1281 2824 1242 2738 1233 2718...

Page 179: ...5 0 16 4 4 0 13 1 3 0 9 8 2 0 6 8 1 0 3 3 0 1 0 3 3 2 0 6 6 3 0 9 8 4 0 13 1 5095 11453 2181 4903 1973 4435 1771 3981 1338 3008 1845 4148 1352 3040 1957 4400 1934 4348 1319 2966 935 2102 1835 4124 126...

Page 180: ...0 13 1 2181 4903 2012 4524 1771 3981 1490 3349 1845 4148 1504 3380 2117 4760 1934 4348 1471 3307 1058 2379 2033 4571 1416 3182 1038 2333 853 1918 1914 4303 1357 3051 1011 2273 1842 4140 1315 2956 992...

Page 181: ...8 23 0 13 1 16 4 ft 23 9 8 6 6 3 3 19 7 1381 3105 1139 2561 1155 2597 1191 2678 1238 2783 1280 2876 1298 2917 1621 3644 1610 3619 1633 3672 1697 3814 1794 4033 1707 3838 1335 3001 2646 5948 2609 5865...

Page 182: ...6 6 3 3 19 7 ft m 1299 2920 1315 2955 1350 3036 1397 3140 1438 3232 1429 3213 1830 4115 1819 4089 1842 4142 1905 4283 2001 4499 1707 3838 2912 6547 2879 6473 2885 6486 2018 4537 2825 6350 1024 2301 1...

Page 183: ...180...

Page 184: ...ment Combination Table 188 Telescopic Arm 189 Hydraulic Breaker 192 3 Hole Bucket 194 Travel Alarm 195 Load Safety Device 196 Fuel Supply Pump 198 Accumulator 199 Second Auxiliary Hydraulics 200 Third...

Page 185: ...Follow the leader s instructions on operating methods and procedures Determine a signal leader and heed this person s signals When removing or installing the hoe attachment place it in a stable positi...

Page 186: ...its own weight when it is stopped in midair also increases when heavy attachments are installed The machine can tip over more easily in the lateral direction than in the longitudinal direction Do not...

Page 187: ...s Decals Keep all safety signs clean and legible Replace all missing illegible or damaged safety and warning signs There are other safety signs in addition to the ones listed here Treat them in the sa...

Page 188: ...85 Safety Signs Decals 1 No 03593 32200 2 No 03593 32300 3 No 05693 38100 G A ISO 03593 32200 03593 32300 Check what type of lever control arrangement you are operating with before beginning operation...

Page 189: ...il This operation is dangerous and requires experience Have it performed by a Takeuchi sales or service outlet Flushing To be performed by a Takeuchi sales or service outlet 1 Drain the hydraulic oil...

Page 190: ...er Pattern 1 Park the machine in a safe place and turn off the engine 2 Fully open the cab door and fix it in place 3 Lift up the floor mat at the cab entrance 4 Open the cover 1 5 Loosen the wing bol...

Page 191: ...oading operations with dry loose or mud Not usable Total bucket weight Weight of bucket Weight of full bucket load specific gravity 1 8 Bucket Rated Capacity m3 cu yd Bucket cutting width mm inch Stan...

Page 192: ...er the side or with boom swing SAE heaped capacity of bucket installed on telescopic arm must not exceed 0 201 m3 7 1 cu ft Do not install hydraulic breaker compactor or similar attachment on telescop...

Page 193: ...der end is reached Be careful not to hit surrounding objects Do not operate on base rock or hard soils as doing so may shorten the arm s service life Do not change directions with machine lifted by pr...

Page 194: ...rease to the grease nipple using a grease gun 5 Wipe off the grease that has been squeezed out and any extra grease Looseness in the telescopic arm When the telescopic arm is used for long periods of...

Page 195: ...d with the chisel perpendicular to the surface you are pounding When pounding press the chisel properly against the object to be broken so as to avoid pounding the air Pressing force L H L3D008 FC Do...

Page 196: ...ulic oil and return filter element Failure to replace these in time can lead to damage to the machine and breaker s hydraulic systems In order to improve the service life of the hydraulic systems be s...

Page 197: ...installation position is switched from A to B However this shortens the bucket stroke Struck capacity SAE 0 210 m3 0 275 cu yd Rated capacity SAE 0 261 m3 0 341 cu yd Changing the Link Arm Installati...

Page 198: ...he fuse box cover 1 4 Inspect for blown fuse 5 If a fuse is blown replace it with a spare fuse of the same capacity Fuse Layout and Circuits Protected Capacity Capacity Protected circuit Protected cir...

Page 199: ...ARNING If the boom or arm drops and the emergency shut off valves are activated immediately move away from the suspended object Mono Boom Type A or B 2 Piece Boom Type B Intermediate Boom Type B Arm T...

Page 200: ...his is because the pressure sensor can no longer detect hydraulic pressure Load Safety Device L3L0061 2 N0L0061 3 4 5 2 4 Tighten the stem 4 secure it with the lock nut 3 Tightening torque Stem 4 1 0...

Page 201: ...s full DANGER Do not use the fuel supply pump for gasoline or hydraulic oil Doing so could result in explosion or damage Only use the fuel supply pump for diesel fuel 1 Open the front cover 2 Insert t...

Page 202: ...ON position 6 Press both the first auxiliary hydraulic buttons A and B several times to release the residual pressure in the circuitry 7 Move or press the second fourth auxiliary hydraulic switches C...

Page 203: ...hen equipped with accumulator Refer to page 201 Releasing the residual pressure 2 Remove the plugs 3 Connect the attachment hydraulic lines to ports c and d 4 Open the stop valves 5 When connecting is...

Page 204: ...the stop valve When equipped with accumulator Refer to Releasing the residual pressure 2 Disconnect the lines from ports c and d 3 Install the plugs When equipped with accumulator Releasing the residu...

Page 205: ...the pressure remaining in the lines Refer to Releasing the residual pressure 2 Remove the plugs 3 Connect the attachment hydraulic lines to ports e and f 4 When connecting is complete purge air from...

Page 206: ...y only operates when both button 1 and switch 2 are pressed Disconnecting the hydraulic circuits 1 Release the pressure remaining in the lines Refer to Releasing the residual pressure 2 Disconnect the...

Page 207: ...c lines a Start and run the engine at low idle with no load for 10 minutes b With the engine running at low idle operate the auxiliary hydraulic switches repeatedly approx 10 times to purge air from t...

Page 208: ...orts g and h 3 Install the plugs Fourth Auxiliary Hydraulics Selector Button 2 Piece boom WARNING Pressing switching ON or OFF the selector button while the boom swing pedal is depressed is dangerous...

Page 209: ...and fog may form on the outside of the windows If this happens either turn the air conditioner off or turn the temperature control dial clockwise to increase the internal temperature Mist may blow ou...

Page 210: ...r drier 4 Foot outlets 5 Back outlets 6 Control panel 7 Compressor 8 Air conditioner unit 9 External air duct 10 Filter Control Panel 11 Air conditioner switch 12 Temperature control dial 13 Fan switc...

Page 211: ...pplement To prevent leakage of coolant gas from the compressor s seal operate the air conditioner at least once a week regardless of the season Supplement The air conditioner will not function if the...

Page 212: ...conditioner ON and adjust the switches as shown in the diagram above The outflow slot of foot area and the outflow slots of the defroster can be directed at the front window Warm dehumidified air blo...

Page 213: ...am above Defogging the Windows CAUTION If the air conditioner is set to high when using the defroster the difference between the external and internal temperatures increases and fog may form on the ou...

Page 214: ...o not be too tense Adjust the belt tension to the standard value approximately 8 mm or 0 3 in L3T016 3 2 4 1 2 3 L3T012 4 Inspection 1 Open the engine hood 2 Press on the center of the belt 1 with a f...

Page 215: ...he filters 1 Move the seat all the way forward then fold down the seat back toward the front 2 Loosen the bolts and remove the cover 1 3 Loosen the knob and remove the filter stopper 2 4 Lift the filt...

Page 216: ...to the cooler s refrigerant could result in blindness or frostbite Never touch the refrigerant or loosen the parts of the cooling circuit Should the refrigerant gas leak keep flames away The cooling c...

Page 217: ...creased or decreased High pressure pipe 1 hot 80 to 120 C 176 to 248 F low pressure pipe 2 cold 8 to 15 C 46 to 59 F Clear difference in temperature between the pipes No irregularities Refrigerant low...

Page 218: ...cted Capacity Capacity Protected circuit Protected circuit 15A Horn 10A Proportional control solenoid 20A Lights 20A Wiper 5A Radio 5A Heater 30A Air conditioner option 20A Instrument cluster 10A Dece...

Page 219: ...ration key The keys are used for the immobilizer system theft prevention device Immobilizer key key grip black The immobilizer key is used not only to start and stop the engine but also to lock and un...

Page 220: ...ght near or into contact with the starter switch or key section the system may no longer be able to identify the keys ID codes in which case it is no longer possible to start the engine Do not place k...

Page 221: ...edure before starting If you stop in the middle you may have to start over from the beginning Do not turn the key to the START position while performing the steps 3 to 12 Registration Procedure 1 Prep...

Page 222: ...econds after registering the immobilizer keys insert the registration key into the starter switch and turn it from the OFF O position to the ON I position 11 Hold for about 10 seconds 12 Return to the...

Page 223: ...220...

Page 224: ...221 INDEX...

Page 225: ...g the operator s seat 10 Before Starting Operation 64 Before Starting the Engine 65 Biodegradable Oil 186 Blade Lever 54 Bleeding the Air from the Fuel System 145 Boom Lock Valve 2 Piece boom 53 Boom...

Page 226: ...fumes from the engine can kill 11 Expendables 99 Extending and Retracting the Arm 189 External Power Sockets for EU 57 F Fan Switch 208 First Auxiliary Hydraulic Lines 56 First Auxiliary Hydraulic Sw...

Page 227: ...109 Inspecting the Fusible Link 147 Inspecting the hydraulic oil level and replenishing 109 Inspecting the Refrigerant gas Level 213 Inspecting the rubber crawlers 137 Inspecting the water separator...

Page 228: ...ing the Machine 86 Perform inspection and maintenance daily 13 Place heavy objects in a stable position 27 Power Mode Buttons 51 Precautions on Installing Attachments 182 Precautions on Operating 192...

Page 229: ...5 Selector Button 2nd or 4th Aux 204 Service Data 98 Side Covers 40 Side Window 40 Slew Speed Switch 52 Specifications 155 Start the engine from the operator s seat 14 Starter Key 38 Starter Switch 48...

Page 230: ...Vibrations to which the operator is subjected 31 W Walk Around Inspection 64 Walk Around Inspection 105 Warming Up the Engine 67 Warming Up the Machine Hydraulic Oil 70 Warning Lamps 46 Watch boom cle...

Page 231: ...First Published May 2000 No 24129 Seventeenth Published March 2007 OPERATOR S MANUAL TB175 Hydraulic Excavator Edited and issued by TAKEUCHI MFG CO LTD Printed in Japan by STATION M Co Ltd...