Taktomat LFA, Assembly Instruction Manual

Page 1: ...Version 1 0 2022 03 01 Linear transfer system LFA Assembly instructions...

Page 2: ...10 3 1 Intended use 10 3 2 Technical data 10 3 3 Product overview 13 3 4 Overload protection optional 14 4 Transport 15 4 1 Types of transport 16 5 Assembly 19 5 1 Installation position of the linear...

Page 3: ...Version 1 0 Linear transfer system LFA 3 39 8 Troubleshooting 36 9 Disposal 37 10 Spare and wear parts 38 11 Annexes 39 11 1 Declaration of Incorporation 39 Assembly instructions...

Page 4: ...stem into a complete machine 1 2 Contact information TAKTOMAT GmbH Rudolf Diesel Stra e 14 86554 P ttmes Tel 49 0 8253 9965 0 Fax 49 0 8253 9965 50 E mail info taktomat de Internet http www taktomat d...

Page 5: ...mbered The results of individual action steps are indicated by a black arrow The overall result of an instruction is marked by a white arrow in a black circle Example Requirement 1 Instruction step 1...

Page 6: ...carried out by qualified electricians Keep the instructions in a safe place and make them available to all employees Observe the documentation of the supplier components 2 2 Warnings 2 2 1 Structure...

Page 7: ...ry CAUTION Indicates a potentially hazardous situation which may result in minor or moderate injury NOTICE Indicates a potentially hazardous situation which may result in property and environmental da...

Page 8: ...echnical training knowledge and experience They are familiar with the relevant standards and regulations and are able to recognize potential hazards on their own 2 4 Personal protective equipment Pers...

Page 9: ...to the system in such a way that completely safe operation is guaranteed During operation it is prohibited to remain in the immediate vicinity of the linear transfer system Staying in the vicinity of...

Page 10: ...st be approved by TAKTOMAT The linear transfer system may only be operated within the defined operating parameters The specified load on the chain links must not be exceeded It is not permitted to use...

Page 11: ...transfer system chain link CL Pos Designation Unit LFA080 LFA100 LFA125 LFA150 a Chain link centre distance mm 80 100 125 150 b Bore spacing workpiece carrier WC fastening mm 37 55 80 85 e Chain link...

Page 12: ...near transfer system mm 130 130 130 170 M Intermediate plate spacing mm see drawing see drawing see drawing see drawing N Media feed through spacing mm 39 11 3 76 6 122 P Thread mount bore spacing mm...

Page 13: ...e unit Fig 4 Linear transfer system LFA with direct drive unit TQMSI Fig 5 Linear transfer system driven by rotary indexing table type RT TT 1 Speed sensor 2 Aluminium profile frame 3 Intermediate pla...

Page 14: ...g major damage to the system Fig 6 Overview of the safety clutch A limit switch is installed to monitor the clutch The limit switch is mounted on a sensor holder which is attached to the connecting pi...

Page 15: ...ents Improper transport may cause material damage to the linear transfer system Carry out transport carefully and observe the symbols on the packaging Align the lifting eyes in the direction of the lo...

Page 16: ...f transport feet and slings depends on the centre distance A of the linear transfer system see table below Attach the slings at the attachment points as shown below and make sure they are functioning...

Page 17: ...ing slings The number of slings depends on the centre distance A of the linear transfer system see table below Attach the slings at the attachment points as shown below and make sure they are function...

Page 18: ...80S 3000 2 VLBG 1 5 t M16 LFA080 LFA080S 3000 6000 4 VLBG 1 5 t M16 LFA080 LFA080S 6000 8 VLBG 1 5 t M16 LFA100 LFA100S 3000 2 VLBG 1 5 t M16 LFA100 LFA100S 3000 6000 4 VLBG 1 5 t M16 LFA100 LFA100S 6...

Page 19: ...Installation position of the linear transfer system NOTICE The installation and mounting positions are specified according to the project planning They may not be changed without consulting TAKTOMAT O...

Page 20: ...lation position is from the deflection side towards the drive unit Fig 12 Mounting positions of the vertical linear transfer system 1 Mounting position L left 2 Viewing direction 3 Mounting position R...

Page 21: ...om side Fig 14 Mounting positions of the horizontal linear transfer system 1 Mounting position U bottom In addition the drive unit is mounted in one of the mounting positions shown below Fig 15 Mounti...

Page 22: ...er system can be installed vertically A or horizontally B The linear transfer system is packed and transported according to the planned installation position at the customer site For installation in a...

Page 23: ...Chain link attachments For attachments workpiece carriers WC on the chain link observe the following Maximum mass moved according to TAKTOMAT project planning Minimum time until positioning according...

Page 24: ...ition to the next Intermittent operation Intermittent operation consists of two phases the dwell phase and the stepping time In the dwell phase the drive unit stops External assembly processes can be...

Page 25: ...h on and switch off procedures in accordance with the instructions for all maintenance and cleaning work Observe the adjustment maintenance and inspection activities prescribed in the operating and ma...

Page 26: ...rical wiring for damage Machine operator Annually Check the rotary indexing table for play in the dwell position observe the instructions of the manufacturer Qualified personnel Annually Check chain t...

Page 27: ...th sides 10 Hexagon nut The chain tension can only be checked and adjusted at the deflection unit To check the chain tension proceed as follows The linear transfer system has been disconnected from al...

Page 28: ...on while constantly checking the pretension of the deep groove ball bearing 2 at bearing C on both sides 4 Check the 16 deep groove ball bearings 2 for correct pretension along the entire circumferenc...

Page 29: ...ersal point of the deflection unit 2 Twisted position One chain link lies flat at the reversal point of the deflection unit Referencing is carried out by means of reference bores in the drive unit The...

Page 30: ...unit 5 are superimposed 3 Compare the position of the stepping wheel 3 with the target position standard or twisted position If the desired position has not yet been reached slowly move the chain str...

Page 31: ...er and lower side in the area of the separation point of the profile rail 2 on both sides Fig 22 Tracks removed 3 Separate the chain strand in the area of the separation point Remove the Seeger ring 3...

Page 32: ...LFA Version 1 0 5 Release the separation points 7 in the aluminium profile 6 Pull apart the linear transfer system LFA 7 Reassemble the components in reverse order Fig 24 Chain and linear transfer sys...

Page 33: ...re parts Observe the switching distance of the limit switch Fig 25 Detailed view of the drive unit clutch 1 Pressure disc 2 Clutch 3 Pressure disc in disengaged position 4 Cylinder head screw 5 Limit...

Page 34: ...ce of 0 5 mm from the pressure disc 1 and positioned in such a way that the limit switch 3 is always switched in the operating state clutch engaged see figure Detailed view of limit switch distance To...

Page 35: ...n limit switch and pressure disc to 0 5 1 mm with clutch engaged 3 No signal from the limit switch Limit switch is not connected Check whether the limit switch is connected 4 No signal from the limit...

Page 36: ...defective Slipping clutch disengages Cam roller in drive unit broken due to excessive load Clamping set not mounted correctly Replace gear unit Remove external blockage engage safety clutch Contact TA...

Page 37: ...of components and operating materials in accordance with local regulations Observe the safety data sheets of the operating materials Materials used The components are mainly made of the following mate...

Page 38: ...chnical requirements specified by the manufacturer Only use original spare parts Check spare parts for faults or defects prior to installation Spare and wear parts are always order specific A correspo...

Page 39: ...Annexes Version 1 0 Linear transfer system LFA 39 39 11 Annexes 11 1 Declaration of Incorporation Assembly instructions...