Talyn Plus 2, Installation & Operation Manual

Page 1: ...I ...

Page 2: ...ERFORMANCE CHARACTERISTICS 4 3 2 MAIN TECHNICAL SPECIFICATION 5 3 3 WORKING PRINCIPLE 5 4 TRANSPORTATION INSTALLATION 5 4 1 TRANSPORTATION 5 4 2 INSTALLATION 6 5 SAFETY PRECAUTIONS 6 6 CONFIGURATION USE 7 6 1 CONFIGURATION 7 6 2 CONTROL PANEL 8 6 3 BASIC OPERATION 8 6 4 VALUE INPUT 9 6 5 RESIDUAL UNBALANCE VALUE DISPLAY 10 6 6 BALANCE MODE ALU BALANCE MODE SELECT 11 6 7 SUPPLEMENTARY EXPLANATION 1...

Page 3: ...LLATION WIRING 14 7 4 GENERAL TROUBLESHOOTING SOLUTION 14 7 5 ACCESSORIES 15 8 MAINTENANCE 16 9 OPERATION DETAILED DESCRIPTION 18 9 1 HOW TO BALANCE A WHEEL 18 9 2 PARAMETER SETUP 19 9 3 CUSTOMER SELF CALIBRATION 20 APPENDIX 1 23 APPENDIX 2 24 ...

Page 4: ...procedures that can cause minor injuries or damage to property Read these instructions carefully before using the machine Keep this manual and the illustrated materials supplied with the equipment in a folder near the place of operation so as to allow the machine operators to consult the documentation at any time The manual is only to be considered valid for the machine serial number and model sta...

Page 5: ... the manufacturer s written instructions be suitably trained and be familiar with the safety procedures and regulations Operators are forbidden to use the machine under the influence of alcohol or drugs that could affect his her physical and mental capacity The following conditions are essential read and understand the information and instructions described in this manual have a thorough knowledge ...

Page 6: ...and is therefore dangerous and should not be touched with the hands The arrow indicates the rotation direction Grounding symbol This decal positioned on the rear left side of the machine indicates where to connect the ground wire DECAL LOCATION DIAGRAM Nameplate Note The following information coming from the nameplate The nameplate is stuck in the center to the top on the rear of the machine The m...

Page 7: ...please check If the power system is comply with the technical parameter marked on the nameplate of the machine The wiring of the machine must have the fuse and the perfect ground protection And install the electrical Leakage automatic controls switch in the power source And recommend the application of the stabilizer if the voltage of installation site is unstable Any electrical connect in the wor...

Page 8: ...alancing sensor tests the unbalance signal and send it to the terminal of the microprocessor via A D converter Processor will calculate the unbalance value through synthesized analysis to the unbalance signal and angle signal of the main shaft 4 INSTALLATION TRANSPORTATION 4 1 TRANSPORTATION Place carry and store the machine according to the indication of the label on the package carton Store envi...

Page 9: ...he machine you must check it there existing the damaged part If any break or damage the machine will not be used 5 1 3In emergency situation if the tire not fixed you should press STOP to stop the rotation of the wheels Adopts high strength protective cover to prevent the tire from flying in any direction and can only fall on the ground to protect the safety of the operators 5 1 4 Before balancing...

Page 10: ...nt Protective hood plays the role of prevention and safety Do not clean or wash the wheels mounted on the machine with compressed air or jets of water Get to know your machine The best way to prevent accidents and obtain top performance from the machine is to ensure that all operators know how the machine works Learn the function and location of all the controls Carefully check that all controls o...

Page 11: ...m input key You can change the D set value of the window by press the up down key 4 High accuracy balance key When the display displays 00 press this key the display will display the unbalance value less than 5g 5 Unit conversion key can convert the unit of the unbalance value and size 6 Balancing mode selection key 7 Function key confirm key 8 Emergency stop key 9 Start key 10 Inner unbalance val...

Page 12: ...ration It is mainly suitable to the common steel rim and aluminum alloy rim with small deformation Main shaft wheel direction of the rim installation surface is inside cone quick nut 6 3 2 2 When the deformation of the outside of the wheel adopt this method to positioning to grantee the accurate positioning of the steel rim inner hole and main shaft It is suitable to the steel rim especially the t...

Page 13: ...ly stops The machine can also start by lowering down the protective hood which can be set by the program 6 4 6 DISPLAY UNBALANCE VALUE When the spin ends the display will display the inner and outer unbalance value of the rim Use your hand to pull the wheel When all the positioning lamps light inside and outside light the weight adding position will be indicated 6 4 7Rotate the wheel when the left...

Page 14: ...r balancing the motorcycle When balancing motorcycle wheels you require the optional motorcycle adaptor accessory MJ II With the assistance of the extension scale to measure Di Br and Di Input the measure value into the Di Br and Di display window The input method is similar to the parameter input of the car ALU1 to balance the light aluminum alloy rim Adopt clip the weight on the shoulders of the...

Page 15: ...return to the upper level SP protective cover control function setup Select to enter And press key to enter The setup is same to the above APP Balance unit setup can setup 1Gr and 5Gr The setup is same to the above BIP beeper setup can setup the on off of the beeper The setup is same to the above SET UP Press to enter the special function setup IN TES sensor test to test the photocell and STA DYN ...

Page 16: ...k the motor and belt Check if the display of the photocell data normal ERR OFF error of stop Press the start key or rise up the protective cover ERR FAC factory set up fault Correct factory set up ERR USR customer set up fault Customer set up ERR REU Reverse rotates is not correct Troubleshooting of power board Check power cable connection correct or not the wire sequence of the 3 phase motor must...

Page 17: ...ain and mount the upper cover and side panel After change the computer board phase sensor or the press sensor you must execute the self calibration In the process to change the computer board you should setup the parameter according to the parameter marked in the machine or the original board You must self calibrate after changing 7 4 GENERAL TROUBLESHOOTING SOLUTION Description Cause Solution Sta...

Page 18: ...alance is not accurate difficult to reach 00 1 Sensor damp or damage 2 Program chore 1 Calibrate again oven and then self calibration or change 2 Self calibration again When second mount demount the error will exceed 10g 1 Wheel internal hole irregular 2 Flange disk assemble not properly 1 Change the wheel 2 Check the assemble surface and try again 7 5Wheel balancer standard accessory STANDARD ACC...

Page 19: ...dically lubricated by the operators If the machine is used very frequently more than 2hours per day we should annually check the bearing And we will check once a year if the machine is used less than 2hours a day When test do not open up the bearing so you need insert a screwdriver to test the noise Due to the function of the bearing is to clamp and support and not suitable to change or remove the...

Page 20: ...nts of the substances contained in these products or improper use of parts of them may have on the environment or on human health are prevented Furthermore this helps to recover recycle and reuse many of the materials contained in these products Electrical and electronic manufacturers and distributors set up proper collection and treatment systems for these products for this purpose Contact your l...

Page 21: ...rom the insider of the tire to the body According to measured reading the unit of which is cm press to adjust the value to make the value displayed in the right side window to be the measured value But the unit of this displayed value is mm eg you should input 55mm if the measured value is 5 5cm 3 2 Use the width measurement scale to measure the Bre you can press to input the Br value which is the...

Page 22: ...irm 1 2 SP hood control function setup In the upper condition press The display will display as the left figure Press to confirm the entrance Select to setup the on off of the hood function Press to confirm after confirmation 1 3 APP minimum unbalance setup In the upper state press to enter the APP setup Press to enter the setup Select the corresponding unit Press key to confirm the entrance Selec...

Page 23: ...to the main shaft the value in the right window will change which means the installation of the sensor is correct Press key to test static sensor In the condition of DYN press the pizeo sensor 9 3 CUSTOMER SELF CALIBRATION In the condition of IN TES select to enter CAL CAL means customer self calibration state We use this when the machine has not been used for a long time or the balancing is inacc...

Page 24: ...ht side lamp light up At this moment clip the weight of 100g at the 12 clock position outside of the tire Press to span the machine Until the span is over you finish the self calibration of the machine After complete the customer self calibration it will display SAV DAT Then the customer self calibration is finished ...

Page 25: ...tton two times and it dispalys POS XXX pull the wheel by hand clock wise or anti clock wise slowly When it displays POS 110 press Fine button one time then continue to pull the wheel slowly until it displays POS 120 Press Fine button one time The screen displays ADD 0 press to start rotation of the machine When machine stops rotation it displays ADD 100 at this moment please pull the wheel until t...

Page 26: ...e outside rim edge firstly then pull the wheel by hand until the inner indicating lights are all illuminating clamp that 100g standard weight on the inside rim at 12 o clock position Press to start the rotation again When it stops you will hear 3 times beeps indication and the Factory Self Calibration is over ...

Page 27: ...25 APPENDIX 1 POWER DOARD LAYOUT ...

Page 28: ...26 APPENDIX 2 CIRCUIT SCHEME ...

Page 29: ...27 ...

Page 30: ...28 Appendix Protective cover installation I ...

Page 31: ...pendix Protective cover installation II The manufacturer has the right to modify the products without notification to the buyer in advance Hex Screw M10X30 Flat washer 10 Spring Screw M10X20 Spring washer 10 ...