Tamarack Industries Heat King HK300B, Operation Manual

Page 1: ...HK300B Operation Manual Part 200103 Date July 2019 ...

Page 2: ...side of regular hours are directed to the On call technician Af ter hours support is reserved for issues that cannot wait until the next business day for resolution If no answer please leave a message and we will get back to you as soon as possible By Email Support tamarack ind com Feel free to email us at any time with technical questions or parts inquiries Please include the year make and model ...

Page 3: ...ductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks Cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work with approved safety equipmen...

Page 4: ...ion 12 Training sign off 13 Vin Number Location 14 Warranty 15 16 How it works 17 Protective devices 18 Controls 19 23 Set up 24 25 Operating procedures 26 Maintenance 27 36 Service parts 37 Troubleshooting 38 39 Lifting instructions 40 41 Specifications 42 MSDS 43 52 Schematics 53 55 ...

Page 5: ...tices Indicates a potentially hazardous situa tion that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe prac tices SIGNAL WORDS Note the use of the signal words DANGER The Safety Alert symbol identifies important safety messages on the Tamarack Heat King and in the manual When you see this symbol be alert to the possibility of personal injury or de...

Page 6: ...s in the manual and to follow these Most accidents can be avoided A person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the li...

Page 7: ...vicinity of open flames sparks or while smoking 14 Explosion Hazard Battery Take care when handling battery if installed TIRE SAFETY 1 Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death 2 Do not attempt to mount a tire unless you have the proper equipment and experience to do the job 3 Have a qualified tir...

Page 8: ... to the local codes INSTALLATION SAFETY 1 Use only fuel for the heater burner specified in the specifications section of this manual The use of incorrect fuel may result in fire or explosion and sever injury to the operator 2 Fuel burning equipment must have proper ventilation for cooling combustion air and exhausting of combustion products 3 Personnel trained in and familiar with the type of equi...

Page 9: ...ning or adjusting the Heater 2 Place all controls in their OFF position disconnect power cords and wait for all moving parts to stop before servicing adjusting or maintaining 3 Do not allow riders in or on machine during transport 4 Clear the area of bystanders especially small children before starting and operating 5 Keep the working area clean and free of de bris to prevent slipping or tripping ...

Page 10: ...OT exceed 55 mph under ideal conditions Reduce speed under adverse weather road or terrain conditions Avoid sudden lane changes U turns etc Sudden maneuvers may cause tipping rollover jackknifing or sliding of the trailer and without warning loss of control of the towing vehicle may result Allow for increased braking distance due to weight of trailer Read the Operator s Manual before towing 4 Cros...

Page 11: ... parts Remove all entangled material 4 Drain and remove the diesel fuel from the tank whenever the unit will be stored for more than 30 days Removing the fuel during storage eliminates the formation of organic matter in the system and prevents leaks Always refill the tank before its next use 5 Lubricate all grease fittings Make sure that all grease cavities have been filled with grease to remove a...

Page 12: ...you and anyone else who will be operating or maintaining the Heater read and understand the Safety Operation Maintenance and Trouble Shooting information contained in the Operator s Manual This manual is applicable to the HK300B built by Tamarack Industries Use the Table of Contents as a guide when searching for specific information Keep this manual handy for frequent reference and to pass on to n...

Page 13: ...operate this equipment until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment We feel that an untrained operator is unqualified to operate this machine A sign off sheet is provided for your record keeping to show that all personnel who will be working with...

Page 14: ...dering parts or requesting service or other information The serial number plate is located inside the front frame where indicated and the VIN plate is located on the front left corner of the frame Please mark the number in the space provided for easy reference MODEL VIN NUMBER Vehicle Identification Number HK300B ...

Page 15: ...tructions WARRANTY REGISTRATION please print This form must be filled out by the dealer and signed by both the dealer and the customer at the time of deliv ery Customer s Name Distributor Name Address Address City State Code City State Code Phone Number Check One Contact Name Private Heat King Model Contractor Serial Number Other Delivery Date I have thoroughly instructed the buyer on the above de...

Page 16: ...made in writing within ten days from receipt of merchandise 7 RETURN OF GOODS Written permission from Tamarack must be obtained before returning any mer chandise All transportation charges must be borne by the purchaser Credit for returned goods will be based on the original price paid less 20 Special parts or custom built items cannot be returned for credit 8 LIMITATION OF LIABILITY Tamarack s li...

Page 17: ...en to atmosphere A field pump draws the hot solution out of the reservoir and pumps it to the field loop for heating the area as required There are supply and return manifolds on the back of the unit Heated solution is then pumped to the supply manifold through the hoses and back to the return manifold The solution is then returned to the reservoir for reheating Controls panels hold the electronic...

Page 18: ...I from the pump If the switch does not sense pressure it wont allow power to go to the burners Low Water Cut Off Switch The low water cut off switch is in place to protect the burners and burner coils as well as the circulating pumps in the unlikely event of loss of glycol If the glycol goes down below the switch level the switch contacts will close and shut off power to the pumps and burners to a...

Page 19: ...19 Controls A C B E D F G H I J K L M N O P Q Before starting the unit all operators should familiarize them selves with the location and function of the controls ...

Page 20: ...lector Switch This 3 position rotary switch selects the system that will be supplied with power Turn fully coun terclockwise to select the compressor system When this system is turned on the compressor lightwillcomeon Movetheswitchtothevertical position to turn off Turn fully clockwise to turn the heater loop circuit on When this system is turned on the burner start up sequence starts First the ci...

Page 21: ... 5 C temperature drop before the burner will fire again The operating temperature can be set to operate at any temperature up to 180 F 82 C by following this procedure a Press SET for 1 second The set value desired temperature will then start flashing after a few mo ments b Use the UP and DOWN buttons on the right of the display to in crease or decrease the value c Press SET to confirm the select ...

Page 22: ...eration There is still the option to use the foot pedal to spool out like the previous models if you wish to Unspooling To spool out the hose release the lock pin as shown in the picture below Loosen the belt tension knob to allow the hose reel to free wheel out Start pulling the hose off the reel if you find that the reel is free wheeling too fast increase the drag tension by turning the knob clo...

Page 23: ...t control the flow in the circuit Move the handle parallel to the line to open the valve and at right angles to close the valve In most cases a valve is placed in a line to allow for conveni ent isolation and servicing of a system Valve Closed Valve Open ...

Page 24: ...ce on all sides to access the machine as required 2 Level the frame using the jack on the hitch Use a carpenters level to be sure 3 Open all the doors and secure with the anchor latch on the side of the frame behind each door Wait at least 10 min utes for the unit to vent and air out before connecting power wires or starting unit to allow the fumes and vapors to dissipate NOTE If the frame is not ...

Page 25: ...FIRE HAZARD NO SMOKING To prevent serious injury or death from fire Do not smoke when refueling Keep sparks flames and hot material away from flammable substances DANGER 201005 GLYCOL LEVEL 5 Check the glycol level in the reservoir Be sure the level is between minimum and maximum levels 6 Pull the Emergency Stop button out on the control panel EMERGENCY STOP ...

Page 26: ...P position 10 When the glycol resivoir reaches operating temperature small light in the top left of the temperature controller screen stops flashing turn the HOSE REEL FIELD LOOP switch to the FIELD LOOP position 11 Inspect hoses to ensure they are not leaking repeat after one hour Shut Down procedure 1 Turn the COMP HEATER LOOP switch on the control panel to the OFF position 2 Blow out field hose...

Page 27: ...ngs will not take grease remove and clean thoroughly Also clean lubricant passage Re place fitting if necessary 1 Review the Operator s Manual and all safety items before working with maintaining or operating the Heater 2 Place all controls in their OFF position dis connect power cords and wait for all moving parts to stop before servicing adjusting or maintaining 3 Have a first aid kit available ...

Page 28: ...ption Operation Every 750 Hours Monthly Annually Burner Nozzle Change X Burner Electrodes Change X Burner Fuel filter Change X Glycol Filter Clean X Grease Axle Hubs Service X Grease Reel Bear ings Service X Reel Gear Box Check X ...

Page 29: ...technician must service this burner every 750 hours More frequent service intervals may be required in dusty or adverse environments Operation and adjustment of the burner requires technical training and skillful use of combustion test instruments and other test equipment Tools Required 5 16 wrench 3 8 wrench 7 16 wrench 5 8 wrench 3 4 wrench pliers ...

Page 30: ...nozzles and elecrodes should be changed To change follow this procedure Check adjust electrodes Check the electrode tip settings Adjust if necessary to comply with the dimensions shown To adjust loosen the electrode clamp screw and slide rotate electrodes as necessary Securely tighten the clamp screw when finished ...

Page 31: ...bly 2 Disconnect oil connector tube from nozzle line 1 Turn off power before servicing 3 Loosen the two screws securing igniter retaining clips and rotate both clips to release igniter baseplate Then tilt igniter back on its hinge ...

Page 32: ...ly from burner being careful not to damage the elec trodes or insulators while handling To ease removal of the assembly rotateassembly 180 from installed position after pulling partially out of tube To replace the nozzle assembly reverse the above steps ...

Page 33: ...33 Complete Drawer Assembly Removed Nozzle and Electrodes Removed ...

Page 34: ...clean Change more frequently if contaminants are introduced into the system during re fuelling In the bottom of each of the filter is a knob that can be loosened to drain water out that gathers in the bottom of the filter Note Put a pan under the fuel filter when changing them to capture any fuel that may leak or drip Dispose all fuel related items responsibly Filters ...

Page 35: ... circuit is designed with a strainer in the field loop circuit to remove all contaminants from the system Clean the filter every year to keep the system clean Clean more frequently if dirt gets in during filling or hose attaching ...

Page 36: ...Daily or 8 Hours 1 Check glycol reservoir level Top up as required GLYCOL LEVEL Each Heating Season 3 Grease the reel bearings 2 loca tions 2 Check the oil level in the gearbox view shown is system removed from machine GEARBOX OIL LEVEL ...

Page 37: ...52 Left electrode 448553 Right electrode 448533 cad cell 448550 transformer 448549 Primary Control 448548 Fuel filter 445157 Circulation Pump 1 2 HP Mechanical Seal Kit 449063 Pump Assembly 441185 Field Pump 1 HP Mechanical Seal Kit 449063 Pump Assembly 448360 ...

Page 38: ...LUTION Burners won t start No fuel Fill the fuel tank No power Plug machine in and turn on Breaker tripped Reset breaker Low glycol Fill glycol reservoir Switch off Pull out Emergency Stop switch NOTE For the burners to be able to fire three conditions must be met 1 The Pressure switch on the circulation loop must see pressure gray plastic box on circ pump 2 The low glycol sensor must sense glycol...

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Page 40: ...40 Lifting Instructions 1 Follow safe lifting procedures 2 Use properly rated lifting equipment 3 Secure all doors and panels 4 Use only designated lifting points LIFTING SAFETY ...

Page 41: ... the proper lifting methods are used any time this unit needs to be picked up by crane The comment section below describes the method of lift for elevating these units As described the lift must be a vertical lift utilizing all 4 points with equal weight distribution ...

Page 42: ...n Ground Clearance 13 in Weight w glycol 5526 lbs Weight w fuel and glycol 6970 lbs Fuel Capacity 192 US gal 1344 lbs Glycol water capacity 96 US gal Hose length 4 x 700 ft Circulation manifold 4 X 1 2 quick disconnects 1X 1 quick disconnect Burner 313 600 BTUH Oil Fired Burner Compressor 1 3 HP Pumps 1 1 2 HP Centrifugal Circulating Pump 1 1 HP Centrifugal Field Pump Reel motor 1 1 2 HP Motor Axl...

Page 43: ...ct is acceptable for use where there is possibility of incidental food contact and as a product for use in the immersion or spray freezing of wrapped meat and packaged poultry products We recommend that you use this product in a manner consistent with the listed use If your intended use is not consistent with the stated use please contact your sales or technical service representative COMPANY IDEN...

Page 44: ...w any additional important symptoms and effects are described in Section 11 Toxicology Information Indication of any immediate medical attention and special treatment needed Notes to physician No specific antidote Treatment of exposure should be directed at the control of symptoms and the clinical condition of the patient 5 FIREFIGHTING MEASURES Suitable extinguishing media Water fog or fine spray...

Page 45: ...cedures Use appropriate safety equipment For additional information refer to Section 8 Exposure Controls and Personal Protection Environmental precautions Prevent from entering into soil ditches sewers waterways and or groundwater See Section 12 Ecological Information Methods and materials for containment and cleaning up Small spills Absorb with materials such as Cat litter Sawdust Vermiculite Zor...

Page 46: ...protection potential body reactions to glove materials as well as the instructions specifications provided by the glove supplier Other protection Wear clean body covering clothing Respiratory protection Respiratory protection should be worn when there is a potential to exceed the exposure limit requirements or guidelines If there are no applicable exposure limit requirements or guidelines wear res...

Page 47: ...der recommended storage conditions See Storage Section 7 Hygroscopic Possibility of hazardous reactions Polymerization will not occur Conditions to avoid Exposure to elevated temperatures can cause product to decompose Generation of gas during decomposition can cause pressure in closed systems Avoid direct sunlight or ultraviolet sources Incompatible materials Avoid contact with Strong acids Stron...

Page 48: ...is unlikely Sensitization For the major component s Did not cause allergic skin reactions when tested in humans For respiratory sensitization No relevant data found Specific Target Organ Systemic Toxicity Single Exposure Evaluation of available data suggests that this material is not an STOT SE toxicant Specific Target Organ Systemic Toxicity Repeated Exposure In rare cases repeated excessive expo...

Page 49: ...reen algae 96 Hour Growth rate inhibition 19 000 mg l OECD Test Guideline 201 Toxicity to bacteria NOEC Pseudomonas putida 18 Hour 20 000 mg l Chronic toxicity to aquatic invertebrates NOEC Ceriodaphnia dubia water flea semi static test 7 d number of offspring 13 020 mg l Dipotassium hydrogen phosphate Acute toxicity to fish Material is practically non toxic to aquatic organisms on an acute basis ...

Page 50: ...Mobility in soil Propylene glycol Given its very low Henry s constant volatilization from natural bodies of water or moist soil is not expected to be an important fate process Potential for mobility in soil is very high Koc between 0 and 50 Partition coefficient Koc 1 Estimated Dipotassium hydrogen phosphate No relevant data found 13 DISPOSAL CONSIDERATIONS Disposal methods DO NOT DUMP INTO ANY SE...

Page 51: ...ion system information can be obtained through an authorized sales or customer service representative It is the responsibility of the transporting organization to follow all applicable laws regulations and rules relating to the transportation of the material 15 REGULATORY INFORMATION OSHA Hazard Communication Standard This product is not a Hazardous Chemical as defined by the OSHA Hazard Communica...

Page 52: ...internal references within our company THE DOW CHEMICAL COMPANY urges each customer or recipient of this M SDS to study it carefully and consult appropriate expertise as necessary or appropriate to become aware of and understand the data contained in this M SDS and any hazards associated with the product The information herein is provided in good faith and believed to be accurate as of the effecti...

Page 53: ...0 1 5 Tamarack Industries reserves proprietary rights on this drawing or any part of the information contained thereon This drawing shall be considered confidential material and is not to be used for competitive bidding or for use in any procurements other than from Tamarack Industries UNLESS OTHERWISE SPECIFIED X X 1 X XX 02 X XXX 005 Fractions 1 32 Bend Rad Thk REV FINISH MATERIAL SCALE DESIGNED...

Page 54: ... 5 6 7 8 8 7 6 5 4 3 2 1 E F E F DRAWN CONFIDENTIAL PROPERTY OF 11 JUL 2019 PP 11 JUL 2019 PP Third Angle Projection SHEET 2 OF 3 CHECKED DATE Indicate Critical Dimension Unit of Measurement is Inch 0 1 5 Tamarack Industries reserves proprietary rights on this drawing or any part of the information contained thereon This drawing shall be considered confidential material and is not to be used for c...

Page 55: ...RC PUMP TO BURNER TO 2 ON LOW LEVEL CONNECTION IN BURNER THEN THROUGH TO AQUASTAT ON GLYCOL TANK TO JUNCTION ON GLYCOL TANK TO JUNCTION ON GLYCOL TANK TO JUNCTION ON GLYCOL TANK TO JUNCTION ON GLYCOL TANK TO JUNCTION ON GLYCOL TANK 1 P1 P2 A TO FIELD PUMP 44 N1 GREEN D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F DRAWN CONFIDENTIAL PROPERTY OF 11 JUL 2019 PP 11 JUL 2019 PP Third Angle Pro...

Page 56: ...56 HEATKINGTECH 1 800 661 0304 Support tamarack ind com 1 204 885 7557 WWW HEAT KING CA 1205 SHERWIN RD WINNIPEG MANITOBA CANADA R3H 0V3 ...