Tanco S200 VariAuto, Operator'S Handbook Manual

Page 1: ...S200 VariAuto S200 VA V 01 18 ENG_002 Innovation in Agricultural Machinery Operator s Handbook...

Page 2: ...2 INTRODUCTION 4 3 TECHNICAL SPECIFICATIONS 5 4 SAFETY PRECAUTIONS 6 5 BALE WRAPPING 9 6 MACHINE SETUP 11 7 EXPERT CONTROLLER 17 8 OPERATIONAL FEATURES 26 9 ELECTRO HYDRAULICS 30 10 TROUBLESHOOTING 37...

Page 3: ...are constantly under pressure Danger keep hands clear of sharp blades Danger stay at a safe distance whilst machine is in operation Ensure all nuts bolts have been tightened prior to operating the ma...

Page 4: ...e to stack the bales upon each other The wrapped bale can be either dropped conventionally to the ground or with the fitting of an optional End Tip the bale can be dropped on its end TANCO VariAuto is...

Page 5: ...3 Smooth Roller 4 Fixed Wrapping Arm 5 Twin Wrapping Arm 6 Load Arm RHS 7 Load Arm LHS 8 Dispenser Assembly 9 Emergency Stop Arm 10 Cut Start Assembly 11 Hydraulic Assembly 12 Optional End Tip S200 VA...

Page 6: ...ale Weight 1200 kg Pre Stretcher s 2 x 750mm Width 55 70 Stretch Hydraulic Connection Single Working Free Return Oil Pressure 180 bar Maximum Counter Pressure 10 bar Electrical Connection 12 V DC NB T...

Page 7: ...se of or maintenance to your Tanco autowrap please contact your Tanco autowrap dealer 4 4 Adjustments Maintenance Turn off the tractor and discharge the oil pressure before performing any adjustment o...

Page 8: ...the main frame when the wrapping arm passes The distance between the main frame and the wrapping arm is not large enough to give place for a person There can also be a squeeze danger between the prest...

Page 9: ...tightened up so there is no sideways movement 4 7 Front Mounting If the machine is mounted on a front loader there must be a counterweight fitted to the three point linkage It must be large enough to...

Page 10: ...2 The Baler It is vital that the baler produces compact well formed bales as misshapen bales can be difficult to wrap Wrapping will also often take longer thereby increasing the amount of plastic use...

Page 11: ...hade According to Teknik for Lantbruket Technology for Agriculture in Sweden a bale stored in the shade has only 40 of the air leakage of a bale which is stored in sunlight 5 6 Stacking Protection If...

Page 12: ...to the various safety decals displayed on different parts of the bale wrapper 6 1 1 Three Point Linkage The VariAuto range is intended for mounting to the three point linkage Category 2 Offset to tra...

Page 13: ...ck Couplers Ensure the oil pressure has been discharged before you connect the oil hoses using the tractor s hydraulic lever To make sure that the bale wrapper works properly the tractors oil pressure...

Page 14: ...y 6 3 3 Close Centre Hydraulics Some tractors John Deere have a hydraulic system that require the valve on the machine to allow no flow when no function is operating Closed Center Fully closing the va...

Page 15: ...o activate the emergency stop When testing this function start the Wrapping Arm hold out an arm or any obstacle The wrapping arm shall now stop before it hits the arm Great care must be taken when tes...

Page 16: ...the Bottom Cone and release the Top Latch BEWARE OF FINGERS 4 Pull the film between the rollers on the Dispenser Insert in the direction of the arrow as shown below See also the sticker on the dispens...

Page 17: ...ispenser If the Gear Bolt is fitted in Position 1 See Fig 6 5 the top set of gears provide the stretch 70 By removing the Gear Bolt from Position 1 and fitting it in Position 2 the bottom set of gears...

Page 18: ...one touch wrapping to ease the workload on the operator The controller is fully programmable to optimise wrapping performance Bale counts are automatically logged in any one of 10 selectable memory s...

Page 19: ...lly Pausing R4 Pause Bale Rotation During Auto Wrap Cycle R5 Bale Load R6 Start Automatic Wrapping Cycle press STOP switch to stop cycle 4 Way Menu Switch Set No of Wraps Change Reset Bale Sub Total A...

Page 20: ...break or the film running out then it is strongly recommended that you then switch the con troller off via the red stop button and disengage the machine power source Pressing R3 after switching the co...

Page 21: ...is unfolding function is performed automatically Note the Wrap Arm Fold and Unfold apply to the 1320 Model only Rollers In or Wrap Arm Fold R5 This function operates in a similar fashion to the above...

Page 22: ...the operator to perform adjustments to the machine operation e g time duration and time delay settings during the automatic cycle The Technician Setup menu is not normally accessible to the operator w...

Page 23: ...a Store Total There are 10 individual memory registers labeled Store A to Store J for bale totals Each time a bale cycle is completed the currently selected store total and the grand total increments...

Page 24: ...The Grand Total store cannot be reset First select the store to be zeroed and then navigate the display menu as shown below Press the ENTER key to reset Setting the Number of Wraps The default number...

Page 25: ...Seconds Delay From Wrap Arm Passing Sensor To Cutter Opening 4 26 Delay To Slow 1 0 Seconds Time From Wrap Arm Passing Sensor On Last Turn To Speed Changing From Fast To Slow 4 27 Delay To Stop 1 2 Se...

Page 26: ...Time 5 17 C S Close time 1 3 0 Seconds Cutter Closing Time During Wrapping 5 18 C S Close time 2 2 0 Seconds Cutter Closing Time At End Of Wrapping 5 23 Bale Indexing Off Not used on 1320 5 24 Revers...

Page 27: ...ser The VariAuto is set up as standard to do this on 1200mm diameter bales with the roller arms fully closed fig 8 Pin Position A For larger bales up to 1500mm the arm stop pin should be used to limit...

Page 28: ...How Many Layers of Plastic Film When the bale is completely covered with film read the counter that displays the number of revolutions done by the wrapping arm Add 1 to this number and multiply by 2...

Page 29: ...does not creep off the rollers during loading NOTE When loading misshapen of conical bales the smaller end of the bale should be faced towards the tractor to prevent the bale moving on the rollers du...

Page 30: ...lastic roller Lower the machine to approximately 300mm from the ground and press the L3 button to move out the loading arm The end tip frame automatically pivots up under the front of the bale and hol...

Page 31: ...Slip Ring Wiring 9 5 Junction Box Label 9 6 Description of VariAuto Hydraulics 9 ELECTRO HYDRAULICS Electro Hydraulics Note There are 3 basics which must ALWAYS be followed if the machine is to functi...

Page 32: ...YDRAULIC CIRCUIT Code Description 1318100 1320 Control Valve 1308350 AsseMbly Block 1308180 TDIJER BLOCK SMooth Roller Motor M3 H4 W5 M4 A2 A3 H6 Roller Motor Ml 1 G G H3 fSl IL ___ _ __ End Tip Cylin...

Page 33: ...Tanco Autowrap VariAuto Operator s Manual 32 9 ELECTRO HYDRAULICS resume MAN STOP AUTO START ESC RDS AUTO 9 3 VariAuto Electrical Circuit...

Page 34: ...rs Green and white wires not used Blue Black Red Black Red Yellow Yellow Purple Green Red Brown Blue Black White Rotary Coupling 1 5 3 2 Rotate Sensor Blue Purple 12V 0V Signal Black Signal Blue 0V Br...

Page 35: ...2 1 24 Red Blue FILM SENSOR 2 Brown 5 3 22 Green Blue SAFETY I P 21 Grey Blue ROTATE SENSOR White 1 8 13 Red Black ARM FOLD 9 E 9 Pink MASTER VALVE 7 N 7 Red C S OPEN 1 L 5 Grey NO FUNCTION A 10 Viole...

Page 36: ...bottom port of the cutter section Valve 3 Rollers In This valve operates rollers in for loading Valve 4 Rollers Out This valve operate rollers out for unloading Valve 5 Arm Rotate This valve powers th...

Page 37: ...If the inlet pressure exceeds the set value it relieves the oil across to the outlet side of the motor It is adjusted so that the pull force on the far end of the arm is approx 35 KG If it is set too...

Page 38: ...k that the oil pressure into the machine is high enough a gauge may be applied to the oil pressure hose for example on the quick coupler The pressure of the oil circulating through the machine when it...

Page 39: ...To check if the Solenoid valves are receiving electric power 1 Unscrew the nut that holds the solenoid 2 The solenoid is easy to move without electric power 3 Push the current function on the controll...

Page 40: ...er adjustments When replacing spare parts it is necessary to adjust it 11 4 Cleaning The machine should be cleaned and oiled regularly and at the end of the wrapping season When using high pressure wa...

Page 41: ...rt not manufactured or having written approval by the sellers have been fixed g Any second hand goods or parts thereof Any allegedly defective part or parts returned to the seller must be sent carriag...

Page 42: ...LLOWING PRODUCT TANCO AUTOWRAP MODEL S200 VariAuto SERIAL NO To which this declaration relates corresponds to the essential requirements of the Directive 2006 42 EC To conform to these essential healt...

Page 43: ...2 Once you have identified the part you require reference the item number relating to the part on the item list where you will find the part number and description of the part you require You will be...

Page 44: ...Arm Assembly LHS 1 6 14 Load Arm Assembly RHS 2 17 Cut Start 2 1 18 Cut Start Assembly 3 21 Wrap Arm Drive 3 1 22 Wrap Arm Drive Assembly 4 25 Wrapping Arms 4 1 26 Wrap Arm Assembly 4 2 28 Safety Arm...

Page 45: ...3 Tanco Autowrap S200 VA Spare Parts Manual 1 Chassis Assembly...

Page 46: ...ap S200 VA Spare Parts Manual 4 1 1 Chassis Main Assembly 1 2 2a 2b 2c 2d 2e 2f 2g 3 3a 3b 3c 4 4a 4b 4c 4d 4e 4f 4g 4h 4i 1a 1b 1c 1d 1e 5 5a 5b 5c QTY 2 1 1 2 1 1 1 2 1 1 2 1 1 4 2 1 1 8 2 4 8 1 t 2...

Page 47: ...315108 2 Plastic Roller Shaft 2E Z10 02 10 4 Flat Washer 10mm 2F Z26 0671B 2 Hex Bolt M10 x 65 2G Z23 10 2 Locknut 10mm 3 1330300 1 Cut and Start 3A Z10 02 12 8 Flat Washer 12mm 3B Z26 082S 4 Hex Set...

Page 48: ...Tanco Autowrap S200 VA Spare Parts Manual 6 1 2 Electro Hydraulic Assembly 1 1a 1c 1f 1e 1d 2 2a 3 3c 3a 3b 4 5 5b 5a 6 6a 6b 6c 7 7a 7b 1b...

Page 49: ...Washer 10mm 1F Z23 10 4 Locknut 10mm 2 1309004 1 Junction Box 2A Z23 04 3 Locknut 4mm 3 1308350 1 Assembly Block 3A Z13 6 08X100 2 Allen Head Set M8 x 100 3B Z10 02 08 2 Flat Washer 8mm 3C Z23 08 2 Lo...

Page 50: ...Tanco Autowrap S200 VA Spare Parts Manual 8 1 3 Skid Plate Assembly 1 1a 1b 1c 2 2a 2b 2c 2d 2f 2e 3 3b 3a 3c 2g 2h 2i...

Page 51: ...lat Washer 14mm 1C Z26 104S 4 Hex Set M14 x 50 2 1340200 1 Skid Plate 2A 1340201 1 Skid Plate Hinge 2B Z10 02 14 2 Flat Washer 14mm 2C Z26 100S 2 Hex Set M14 x 25 2D Z10 02 10 4 Flat Washer 10mm 2E Z1...

Page 52: ...Tanco Autowrap S200 VA Spare Parts Manual 10 1 4 End Tip Assembly 1 1b 1a 1c 1d 2 2a 2b 2c 2e 3 3a 3b 2d...

Page 53: ...ip Frame 1A 1100156 2 Roller End Cap 1B 1340183 1 Roller Tube 1C 1340182 1 Roller Shaft 1D 1330309 1 Roll Pin 8 x 45mm 2 1340205 1 Hydraulic Cylinder 2A 1340195 1 Cylinder Rod Pin 2B Z28 520 1 Cir Cli...

Page 54: ...Tanco Autowrap S200 VA Spare Parts Manual 12 1 5 Load Arm Assembly LHS...

Page 55: ...0 2I 34351006 2 Eccentric Boss 2J 34232901 4 Half Nut M20 DIN 439b 2K Z26 067B 4 Hex Bolt M10 x 60mm 3 1340050 1 Axle Mounting Pin 3A Z03 20 12 2 LG Tension Bush 50 X 40 Bore X 40mm 4 1315102 1 Roller...

Page 56: ...Tanco Autowrap S200 VA Spare Parts Manual 14 1 6 Load Arm Assembly RHS...

Page 57: ...20 2I 34351006 2 Eccentric Boss 2J 34232901 4 Half Nut M20 DIN 439b 2K Z26 067B 4 Hex Bolt M10 x 60mm 3 1340050 1 Axle Mounting Pin 3A Z03 20 12 2 LG Tension Bush 50 X 40 Bore X 40mm 4 1315102 1 Rolle...

Page 58: ...Tanco Autowrap S200 VA Spare Parts Manual 16...

Page 59: ...17 Tanco Autowrap S200 VA Spare Parts Manual 2 Cut Start...

Page 60: ...Tanco Autowrap S200 VA Spare Parts Manual 18 1 2 3 3A 2H 3B 2A 2B 2G 2H 2C 2I 2J 2K 4A 2B 4 4B 7 7C 7B 7A 2D 2E 6 2F 1B 1C 3B 5 5A 5B 1C 1B 1A 2H 5C 2 1 Cut Start Assembly...

Page 61: ...Washer 6mm 1 4 Flat H D Washer DIN1 2F Z23 06 2 Locknut 6mm 2G Z26 083S 1 Hex Set M12 x 35 2H Z10 02 12 9 Flat H D Washer 12mm 1 2 Flat H D Washer DIN1 2I Z26 040S 1 Hex Set M8 X 25 H T 2J Z10 02 08 2...

Page 62: ...Tanco Autowrap S200 VA Spare Parts Manual 20...

Page 63: ...21 Tanco Autowrap S200 VA Spare Parts Manual 3 Wrap Arm Drive...

Page 64: ...Tanco Autowrap S200 VA Spare Parts Manual 22 3 1 Wrap Arm Drive Assembly 1 2 2b 2a 2c 2d 2e 2f 1b 1a 1c 1f 1e 1d 3 3a 3b 3c 4 4a 3d 3e 3f...

Page 65: ...M10 x 30 1E Z10 02 10 1 Flat Washer 10mm 1F Z23 10 1 Locknut 10mm 2 1330070 1 Motor 2A Z10 02 12 4 Flat Washer 12mm 2B Z23 12 4 Locknut 12mm 2C Z26 085A 4 Allen Head Set M12 x 45 2D N A 1 Motor Gear...

Page 66: ...Tanco Autowrap S200 VA Spare Parts Manual 24...

Page 67: ...25 Tanco Autowrap S200 VA Spare Parts Manual 4 Wrapping Arms...

Page 68: ...Tanco Autowrap S200 VA Spare Parts Manual 26 4 1 Wrap Arm Assembly...

Page 69: ...10 2 Flat H D Washer 10mm 3 8 2E 1309201 1 RDS Sensor Magnet 2F Z26 0171S 1 Hex Set M5 X 30 2G Z23 05 1 Locknut 5mm 2H Z03 20 27 2 DX Bush 40mm ID x 40mm Long 3 1330055 1 Slip Ring BTH3899 0605 4 1318...

Page 70: ...Tanco Autowrap S200 VA Spare Parts Manual 28 1 2 3 3A 4 4A 4B 4C 4D 5 5A 5B 3B 3C 3D 1A 1B 1C 6 6A 6B 6C 6D 6E 4 2 Safety Arm Assembly...

Page 71: ...WW00019 1 E Stop Arm Mounting Bracket 3A Z03 22 07 1 Curved Linch Pin 3 8 3B Z10 02 10 2 Flat H D Washer M10 3C Z26 0671B 1 H T Hex Bolt M10 X 65mm 3D Z23 10 1 Locknut M10 4 CAW00035 1 Pivot Pin 4A CA...

Page 72: ...Tanco Autowrap S200 VA Spare Parts Manual 30...

Page 73: ...31 Tanco Autowrap S200 VA Spare Parts Manual 5 Dispenser Assembly...

Page 74: ...Tanco Autowrap S200 VA Spare Parts Manual 32 5 1 Dispenser Complete Assembly 6A 6 2A 2 2B 3C 3B 3 3A 5 5A 5B 5C 5D 5E 5F 7C 7B 7 7A 1 4D 4C 4 4A 4B 4E...

Page 75: ...1 Dispenser Top Latch 4A Z10 02 10 2 Flat Washer M10 Flat Washer 4B Z26 067B 1 Hex Bolt M10 x 60mm 4C 1305027 1 Top Latch Compression Spring 4D Z23 10 1 Locknut 10mm 4E 1005003 1 Dispenser Locking Ha...

Page 76: ...Tanco Autowrap S200 VA Spare Parts Manual 34 1 2 3 4 2A 2B 2C 2D 2E 3A 3B 3C 3D 3E 4B 4C 5 2 Dispenser Insert Assembly...

Page 77: ...1305120 1 Inner Roller 2A 1305104 1 Gear 37 T 2B 1305102 1 Gear 35 T 2C 1305123 1 Key Steel 6 x 6 x 15mm 2D Z28 520 1 Cir Clip A20 2E Z26 022S 1 Hex Set M6 x 30mm 3 1305121 1 Outer Roller 3A 1305101...

Page 78: ...Tanco Autowrap S200 VA Spare Parts Manual 36...

Page 79: ...37 Tanco Autowrap S200 VA Spare Parts Manual 6 Expert Controller...

Page 80: ...Tanco Autowrap S200 VA Spare Parts Manual 38 6 1 Expert Controller 1 2 1a 1b...

Page 81: ...UNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS NR PART NR QUANTITY TECHNICAL DATA POS NO PIECE NO QUANTITEE DONNEES TECHNIQUES 1 1319200 1 VariAuto Expert Control Unit 1A Z23 08 2 Locknut 8mm 1B Z...

Page 82: ...Tanco Autowrap S200 VA Spare Parts Manual 40...

Page 83: ...41 Tanco Autowrap S200 VA Spare Parts Manual 7 Hydraulic Valve Assemblies...

Page 84: ...28 6 15 29 16 12 19 13 14 22 2 21 30 31 20 24 29 15 4 5 23 11 11 13 13 33 24 10 12 33 ITEM NO 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 3 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 C 1 18 Z 19 Z 20 1 21 1 22 1 23...

Page 85: ...2 1308732 2 Pressure Reilef Valve 45l 13 1308202 4 2 Speed Bypass Coil 12 VDC 14 1308170C 4 Coil 15 1308205 4 Plastic Nut for 2 Speed Master 16 1308220 3 Plastic Nut for Coil 17 Z01 04 1 1 8 BSP Dowty...

Page 86: ...Tanco Autowrap S200 VA Spare Parts Manual 44 1 2 3 4 5 5 6 7 2 Tower Block...

Page 87: ...POS NR PART NR QUANTITY TECHNICAL DATA POS NO PIECE NO QUANTITEE DONNEES TECHNIQUES 1 1308154 1 Tower Block 2 1308170 1 Reversing Valve 3 1308302 1 Check Valve 1 2 x 1 5 Ba 4 1308109 1 Brake Valve 8 1...

Page 88: ...Tanco Autowrap S200 VA Spare Parts Manual 46 1 2 3 2 2 4 5 6 7 3 Rollers Block...

Page 89: ...NR QUANTITY TECHNICAL DATA POS NO PIECE NO QUANTITEE DONNEES TECHNIQUES 1 1308351 1 Assembly Block 2 1308302 3 Check Valve 1 2 x 1 5 Ba 3 1308230 1 Male Plug with Orifice 1 2 5mm 4 1508106 1 Pilot Con...

Page 90: ...Tanco Autowrap S200 VA Spare Parts Manual 48 1 2 3 4 7 4 Oil Filter...

Page 91: ...TUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS NR PART NR QUANTITY TECHNICAL DATA POS NO PIECE NO QUANTITEE DONNEES TECHNIQUES 1 1308073 1 Filter Head Unit 2 1308072 1 Filter O Ring 3 1...