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Instruction manual sanitary pumps T30-T425

7

2. OPERATION

2.1

Health and safety

The pump must be installed according to local and national safety rules.

The pumps are constructed for particular applications. Do not use the pump on applications
different from that for which it was sold without consulting us to ascertain its suitability.

2.1.1

Protection

In the interest of health and safety it is essential to wear protective clothing and safety goggles
when operating, and/or working in the vicinity of Tapflo pumps.

2.1.2

Environments in danger of explosion

The standard stainless steel series pumps are not allowed to operate in environments in danger of
explosion. Static electricity may occur in the pump under operation, which may cause explosion
and injury. Special ATEX approved pumps are available for such applications. Consult Tapflo AB for
further information. Follow the explosion safety rules applicable at the location for the pump.

2.1.3

Air pressure

The maximum air pressure for Tapflo pumps is 8 bar. Higher air pressure than 8 bar can damage
the pump and may cause injury to personel in vicinity of the pump. If you intend to apply a higher air
pressure than 8 bar, please consult us.

2.1.4

Noise level

At tests, the noise level from a Tapflo pump has not exceeded 80 dB(A). Under some circumstances,
for example if the pump is operating under high air pressure at low discharge head, the noise can
be inconvenient or hazardous for personel staying for long periods in vicinity of the pump. This
hazard can be prevented by:

 - using suitable ear protection
 - lower the air pressure and/or raise the discharge head
 - lead the outcomming air from the place by connecting a hose from the muffler connection of the

pump.

 - use elastomer valve balls (EPDM, NBR or polyurethane) instead of PTFE, ceramic or stainless

steel, provided that the elastomer is compatible with the pumped liquid.

2.1.5

Temperature hazards

Raised temperature can cause damage on the pump and/or pipings and may also be hazardous
for personel in the vicinity of the pump/pipings. Avoid quick temperature changes and do not exceed
the maximum temperature specified when the pump was ordered. See also general max tempe-
ratures based on water in chapter 5 "Data".

2.2

Before starting the pump

-

Make sure the pump is installed accordning to the installation instruction (section 1).

-

Filling of the pump with liquid before start is not necessary.

-

When installation is new or reinstalled, a test run of the pump with water should be conducted to
make sure the pump operates normally and does not leak.

STOP

STOP

STOP

STOP

STOP

Summary of Contents for sanitary T Series

Page 1: ...r installation operation and maintenance sanitary series air operated diaphragm pumps STOP Read this instruction manual carefully before you install and operate the pump Pump models T30 T225 T80 T425...

Page 2: ...pump 8 2 5 1 CIP Clean in place 8 3 MAINTENANCE 9 3 1 Performance test 9 3 2 Routine inspection 9 3 3 Complete inspection 9 3 4 Location of faults 9 3 5 T30 Dismantling the pump 10 3 5 1 Before the d...

Page 3: ...gm pumps Models T Is in conformity with the essential health and safety requirements and technical construction file requirements of the EC Machinery directive 89 393 EEC with amendments 91 368 EEC 93...

Page 4: ...intaining the pump 0 2 The warning symbols The following warning symbols are present in this instruction manual This is what they say This symbol stands next to all safety instructions in this instruc...

Page 5: ...ns and the pipings 1 4 1 Connection of suction pipe Remember that the suction pipe connection is the most critical point especially if the pump is priming Just a small leakage will dramatically reduce...

Page 6: ...nents are included in Tapflos Air treatment system which can be ordered from us 1 6 Example of installation 1 Gate valve compressed air 2 Filter and pressure regulator 3 Flexible hose 4 Needle valve 5...

Page 7: ...sult us 2 1 4 Noise level At tests the noise level from a Tapflo pump has not exceeded 80 dB A Under some circumstances for example if the pump is operating under high air pressure at low discharge he...

Page 8: ...in 2 Stop the air supply 2 5 Cleaning of the pump 2 5 1 CIP Clean in place The importance of easy cleaning is especially great in hygienic applications Tapflo stainless steel pumps are designed for CI...

Page 9: ...a complete inspection is necessary If a problem has occured or if the pump is in need of a complete inspection see later this chapter location of faults and dismantling of the pump You are of course...

Page 10: ...from the centerblock unit and then carefully pull the centerblock unit from the remaining housing with pin screws 14 3 5 3 Center block 1 Press the diaphragms 15 to their neutral position both have t...

Page 11: ...hen gently put all the pin screws through the housing and centerblock Make sure that the housing is in the correct position the inlet pipe of the housing has a cylindric valve ball stopper Be careful...

Page 12: ...terblock unit and then carefully pull the centerblock unit from the remaining housing with pin screws 14 3 7 3 Center block 1 Press the diaphragms 15 to their neutral position both have the same dista...

Page 13: ...re that the housing is in the correct position the inlet pipe of the housing has a cylindric valve ball stopper Be careful so that threads on screws do not damage the diaphragms when assembling 3 Put...

Page 14: ...part list Pos Description Qty 11 Housing 2 12 Center block 1 131 Manifold inlet and stand 1 132 Manifold outlet 1 138 3 clamp 4 14 Pin screw 4 15 Diaphragm 2 16 Diaphragm shaft 1 18 Sealing 4 23 Valv...

Page 15: ...1 132 Manifold outlet 1 138 3 clamp 4 14 Pin screw 6 8 15 Diaphragm 2 16 Diaphragm shaft 1 17 Stand 1 174 Socket head cap screw 2 175 Washer 2 18 Sealing 4 23 Valve ball 4 25 Muffler 1 26 Air intake...

Page 16: ...When ordering spare parts for Tapflo Pumps please let us know the model number from the nameplate of the pump Then just indicate the part numbers refered to the spare part list and quantity of each it...

Page 17: ...apacity changes at different suction lifts Capacity changes at different viscosities 5 2 Capacity changes Example see the purple line below A flow of 30 liter minute is desired The discharge pressure...

Page 18: ...65 SMS3 25 38 51 63 5 RJT 3 4 1 1 1 2 2 1 2 3 K 9 9 9 9 9 0 4 0 4 0 4 0 4 0 4 M 25 50 5 50 5 64 91 0 98 2 0 2 0 2 5 3 6 N 16 0 22 6 35 6 48 6 66 8 0 63 0 9 1 4 1 9 2 6 Technical data Pump size 30 80 1...

Page 19: ...pump housing Description of the fault The installation Liquid Temperature C Viscosity cPs Spec grav kg m3 pH value Contents of particles of max size mm Flow l min Duty h day No of starts per day Disc...

Page 20: ...for a period of not more than one year Tapflo s obliga tion under this warranty being limited to repair or replacement of its products which shall be retur ned to Tapflo AB Follow the procedures abov...

Page 21: ...Instruction manual sanitary pumps T30 T425 21 NOTES...

Page 22: ...NOTES...

Page 23: ...NOTES...

Page 24: ...e perfect choice for your pumping needs Tapflo Fluid Handling India Private Limited Office No 207 Amar Neptune Baner Pune 411045 INDIA Phone 91 20 65000215 E mail ad tapflo in Web www tapflo in Kung l...

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