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6. Trouble shooting

 

IOM manual - SB series 

31  

6.

 

Trouble shooting 

 

DANGER: 

Personal injury hazard. Troubleshooting a live control panel exposes personnel to hazardous 
voltages. Electrical troubleshooting must be done by a qualified electrician. Failure to follow 
these instructions will result in serious personal injury, death, and/or property damage. 

 

WARNING: 

Always disconnect and lock out power before servicing to prevent unexpected startup. Failure 
to do so could result in death or serious injury. 

 

Read this manual carefully before requesting repair. After re-inspecting the pump, if it does not 
operate normally, contact Tapflo. 

Symptom 

Possible cause 

Countermeasure 

Pump fails to start 

No power is supplied (i.e. power 
outage) 

Contact the electric power company or an 
electrical repair shop 

Open circuit or poor cable 
connection 

Check if there is an open circuit in the cable or 
wiring 

The impeller is blocked 

Inspect the pump and remove the obstruction 

Pump starts but stops 

immediately causing the 

motor protector to 

actuate 

The impeller is blocked 

Inspect the pump and remove the obstruction 

Voltage drop 

Correct the voltage to the rated voltage or use 
an extension cable that meets the standard 

Circle thermal protector or 
protective device failure 

Replacement or adjustment 

A 50 Hz model is operated at 60 Hz 

Check the nameplate and replace the pump or 
the impeller 

The strainer is obstructed, and the 
pump was operated dry for long 
time 

Remove the obstruction. 

Broken motor 

Repair the motor or replace with a new motor 

Low head and high liquid density 

Check motor power consumption 

The pump is picking up too much 
sediment 

Place a concrete block under the pump to 
prevent the pump from picking up sediment 

The pump´s head 

and 

capacity decreased 

The impeller or suction cover is 
worn 

Replace 

The hose may be kinked or clogged 

Minimize the number of bends in the hose (in 
an area with a large amount of debris, use the 
pump in a meshed basket) 

The pump submerge depth is too 
shallow, the air enters the pump 

Adjust the submerge depth until the pump is 
submerged. 

The valve on discharge line is closed  Open the valve 

The strainer is obstructed or buried 

Remove the obstruction; place a concrete 
block under the pump to prevent the pump 
from picking up sediment 

The motor rotates in reverse 
direction 

Interchange the power supply terminal 
connection 

The pump generates 

noise or vibration 

The bearing of the motor may be 
damaged 

Replace the bearing, contact Tapflo 

The shaft is bent  

Contact Tapflo 

 

 

Summary of Contents for SB Series

Page 1: ...SB3 E 22 SB2 E 37 SB3 E 37 SB4 E 37 SB4 55 SB4 75 SB6 75 SB6 110 IOM manual SB series Submersible Drainage Pumps Original Instruction 2022 1 Read this instruction manual carefully before you install...

Page 2: ...INSPECTION 12 2 2 SPECIFICATION INSPECTION 12 2 3 LIFTING AND TRANSPORTATION 12 2 4 STORAGE 12 3 INSTALLATION 13 3 1 PRECAUTIONS 13 3 2 MAXIMUM ALLOWABLE OPERATING PRESSURE AND MAXIMUM IMMERSION DEPT...

Page 3: ...2 SB 55 Parts list 27 5 5 4 SB 75 SB 110 disassembly procedure 28 5 5 5 SB 75 SB 110 exploded view 29 5 5 6 SB 75 SB 110 parts list 29 5 5 7 SB 22 SB 110 reassembly procedure 30 5 5 8 SB 22 SB 110 Wea...

Page 4: ...on machinery amending Directive 95 16 EC Directive 2014 30 EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to electr...

Page 5: ...e handling the product They are published to help prevent these hazards Personal accidents and health problems Damage to the product Product malfunction Hazard levels Hazard level Indication DANGER A...

Page 6: ...e is a question regarding the intended use of the equipment please contact the manufacturer representative before proceeding This manual clearly identifies accepted methods for disassembling units The...

Page 7: ...liquid in compliance with applicable environmental regulations Clean all leakages in accordance with safety and environmental procedures Report all environmental pollution to the appropriate authoriti...

Page 8: ...2 Voltage 400V 3ph 5 continuous operation 10 intermittent operation Frequency 50 Hz Insulation Class F Motor protection Circle thermal protector build in 3 intelligent control build in 4 Lubricant Tur...

Page 9: ...37 629 707 283 283 63 71 50 2 SB3 E 37 629 707 283 283 63 71 80 3 SB4 E 37 629 707 283 283 63 71 100 SB4 55 590 283 77 100 SB4 75 676 330 106 100 SB6 75 676 330 108 150 SB6 110 695 373 139 150 dimens...

Page 10: ...rent 2 Pump model 9 Frequency 3 Max capacity 10 Motor speed 4 Max head 11 No of phases 5 Max temperature 12 Power 6 Max immersion depth 13 Insulation class 7 Voltage 14 Weight 1 7 Pump parts names NOT...

Page 11: ...tomatic recovery 5 Low voltage protection 323V 5 300 Automatic recovery 6 Overvoltage protection 460V 5 300 Automatic recovery 7 Temperature protection Winding 125 5o C 0 1 Automatic recovery Winding...

Page 12: ...o transport by hand it must be lifted using slings and a suitable lifting device e g a crane or forklift Always use at least two slings and make sure they are secured in such a way to prevent the pump...

Page 13: ...ly voltage variation continuous running max 5 of the rated voltage intermittent running max 10 of the rated voltage Pump should operate in water temperature between 0o C and 40o C The pump should be u...

Page 14: ...h a connection for hose or pipe BSPP thread only models with 2 and 3 connection 1 Route the cable so that it has no sharp bends is not pinched and cannot be sucked into the pump inlet 2 Push the hose...

Page 15: ...OTICE Appropriate hose or pipe materials must be provided by the user for more information contact Tapflo 7 During operation the pump must be placed upright position If there is a risk that the pump c...

Page 16: ...applies to both ends of the motor cable Risk of electrical shock or burn You must connect an additional ground fault protection device to the grounded connectors if persons are likely to come into ph...

Page 17: ...he pump and cause the motor to short This will damage the pump which may lead to current leakage or electrical shock or burn out To prevent the cable from cuts or twists which will damage the pump and...

Page 18: ...3 Installation IOM manual SB series 18 Terminal board connection Direct on line start Electric circuit diagrams SB pumps SB E pump with water level sensor electrical connection...

Page 19: ...ted for use in swimming pools If used in connection with swimming pools special safety regulations apply 4 2 Before operation CAUTION Improper voltage and frequency of the power supply will prevent th...

Page 20: ...is no physical damage to the pump or cables Check the oil level in the oil housing see chapter 5 4 Oil inspection and change Remove the fuses or open the circuit breaker and check that the impeller c...

Page 21: ...the current at the phase U V and W that are connected to the terminal board Operation voltage use an AC voltmeter tester to measure the voltage at the terminal board Power supply voltage tolerance wi...

Page 22: ...head 4 5 Motor protection Circle thermal protector SB pumps are equipped with an internal motor protective equipment circle thermal protector To protect the motor if a current overload occurs in the m...

Page 23: ...tion The pump will be damaged if operating dry CAUTION Do not operate the pump below Continuous running Water Level C W L as doing so will damage the pump causing current leakage and electrical shock...

Page 24: ...surized Make sure that the pump is isolated from the system and that pressure is relieved before you disassemble the pump remove plugs or disconnect piping Washing the pump Remove any debris attached...

Page 25: ...eriod of time pull the pump up allow it to dry and store it indoors For storage recommendations see chapter 2 4 Storage NOTICE Be sure to perform a trial operation before reinstalling the pump If the...

Page 26: ...on SB 22 which is designed with the shaft sleeve 13 but SB 37 and SB 55 are designed without it Mechanical seal should be replaced only when broken or worn see chapter 5 4 Oil inspection and change 1...

Page 27: ...t AISI 304 1 9 Spring washer AISI 304 1 10 Impeller thread cover AISI 420 1 11 Impeller High chrome alloy 1 12 Impeller shim AISI 304 1 No Part name Material Q ty 13 Shaft sleeve AISI 420 1 14 Lip sea...

Page 28: ...ket 10 3 Impeller 15 disassembly Using a socket key remove the doomed nut 11 nut 12 spring washer 13 and the impeller thread cover 14 then remove the impeller 15 the impeller adjusting shim 16 and the...

Page 29: ...04 1 14 Impeller thread cover AISI 420 1 15 Impeller High chrome alloy 1 16 Impeller shim AISI 304 1 No Part name Material Q ty 17 Neck ring AISI 304 1 18 Screw AISI 304 2 19 Spring Washer AISI 304 2...

Page 30: ...al seal that is sold separately as a spare part For cleaning use dust free material e g blue towel TORK 1230081 3 After complete reassemble check that the impeller rotatessmoothly and that it does not...

Page 31: ...use an extension cable that meets the standard Circle thermal protector or protective device failure Replacement or adjustment A 50 Hz model is operated at 60 Hz Check the nameplate and replace the p...

Page 32: ...Serial No see name plate or stamped on pump housing Description of the fault The installation Liquid Temperature C Viscosity cPs Spec grav kg m3 pH value Content of particles of max size mm Flow l min...

Page 33: ...o the highest standards Except as expressly stated above Tapflo makes no warranties express or implied concerning the products including all warranties of fitness for a particular purpose 3 This warra...

Page 34: ...considered defective in materials design or workmanship if they need to be adapted changed or adjusted to conform to national or local technical or safety standards in force in any country other than...

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