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 24

Every 50 Hours:

 

 

1) All 

Models: 

 

a)  Lubrication Points: 

 

 

Lubricate every 50 hours using only a 
Premium Lithium 12 based grease 
conforming to NLG1 GRADE #2 
consistency. 

 

1) Spindle 

Bearings: Six places total, three 

Bearings [RR 1] on top of the gearbox 
[FIG. 29] and three below the gearbox (Not 
Shown). 

 

2) Rear 

Wheels: 

Two places [FIG. 30]. 

 

2)  Gasoline Model: 

 

 

 

Change Engine Oil: Change engine 

oil after every 50 hours of operation. 

 

Engine Oil Type 

Under normal operating conditions use SAE 10W30 

API service classification SF or SG. See engine 

operation manual for other recommended oil types. 

 

Engine Oil Capacity (Honda GXV340) 

1.16 U.S. Quarts 

1.1 Liters 

 

a) Engine Oil Change Procedure: 

 

1.  Drain the oil while the engine is still warm to 

assure rapid and complete oil drain.  Pivot the 
Rear Axle To The Operation Position [F].  
Place a bucket under the Oil Drain Hose [WW]
[FIG. 12, FIG. 13] to catch the used oil.  
Remove the oil drain plug on the end of the Oil 
Drain Hose [WW]
 and wait for all of the used oil 
to be drained for the engine.

 

 

2.  Re-install and securely tighten the plug in the 

end of the Oil Drain Hose [WW].

 

 

3.  Re-fill engine with the recommended oil type.  

See the engine operation manual for the oil fill 
location and proper oil level.  Note that the 
required oil capacity will be slightly larger 
because of the volume of oil contained in the 
Oil Drain Hose [WW].

 

 

4.  Check the oil level.  If the proper oil level is 

indicated, re-install the oil fill cap.

 

 

5.  Dispose of the used oil in a proper container 

and in a manner that is compatible with the 
environment.

 

 

When Required: 

 

1) All 

Models: 

a) Lubrication: 

Gearbox Grease Port [RR 3] [See FIG. 
29]Used to lubricate the transmission 
gears, if required.  These gears are factory 
lubricated with 24 ounces (.68 kg) of 
Lubriplate (Brand) 630-2 or equal, and 
should not require any lubrication until 
service work to the gears is required (at 

500 – 1000 hours).  Lubricate as required 
with Lubriplate (Brand) 630-2 or equal.  To 
inspect the inside of the gearbox, remove 
the two Capscrews that attach the Gearbox 
Grease Port Cover [RR 3] and remove the 
cover.  A 1.00” (25 mm) hole in the 
gearbox allows visual inspection of the 
condition and quantity of the grease and 
the gears. 

 

Note: Early models have one removable 
Capscrew that exposes a .50” (12 mm) 
diameter inspection hole. 

 

b)  Replace Accessory Disk Isolators: Each of 

the Accessory Disks [P] have six (6) rubber 
isolators (See Parts List – Gearbox 
Assembly) that constantly flex and move 
as the machine operates.  Over time the 
isolators can deteriorate and wear out.  
Check to see if they are damaged or 
deteriorated, if so, replace immediately.  All 
twelve (12) isolators should be replaced as 
a set. 

 

c)  V-Belt Inspection: Check to see that the V-

belts are not frayed or worn.  If they are, 
replace immediately. 

 

 8. V-Belt Tension

 

 

All Models: 

 

Check V-Belt tension when unit is new and never set 
belt tension beyond this point. 

 

The machine is equipped with high tension V-Belts.  
The belts are properly tensioned at the factory, but after 
a few hours of operation they will stretch and become 
loose. 

 

a)  Tensioning Blade Shaft V-Belts: 

 

1)   Loosen the four (4) Motor Base Capscrews  

[ZZ] [FIG. 3] that attach the motor or 
engine platform to the frame. 

 

2)   Loosen the Jam Nut [YY] [FIG. 32] until it is 

not preventing the Belt Tensioning 
Drawbolt [UU]
 from rotating. 

 

3)   Tighten the Belt Tensioning Drawbolt [UU] 

[FIG. 32] until the V-belts are tightened to 
the original factory tension. 

 

4)   Tighten the Jam Nut [YY] against the Motor 

/ Engine Platform until the Belt Tensioning 
Drawbolt [UU] is locked in position. 

 

5)   Re-tighten the four Capscrews [ZZ] that 

attach the motor / engine platform [FIG. 3]. 

 

 9. Important Advise 

 

 

When storing for an extended period of time, use a 
wire brush to remove hard, caked sludge.  Clean 

Summary of Contents for DT11H

Page 1: ..._____________ Serial Number _______________ Engine Motor Serial No _______________ Purchase Date _______________ This Document Supersedes All Earlier Dated Documents 0A7796 August 16 2002 Printed in U...

Page 2: ...Spanish 7 10 Parts Identification English and Spanish 11 English Language Section SAFETY WARNINGS DO s DO NOT s 12 13 Specifications Power Sources 14 Unit Dimensions 15 Tool Application Guide 16 Pre...

Page 3: ...iangle Tri ngwulo De Advertencia Wear Eye Protection Usar Gafas De Protecci n Wear Head Protection Usar Casco De Protecci n Wear Breathing Protection Usar M scara De Protecci n The Use Of Ear Protecti...

Page 4: ...Peligroso Pay Extreme Attention To The Care And Protection Of The Machine Before Starting Up Ponga Extrema Atenci n Al Cuidado Y Preparaci n De La M quina Antes De Ponerla En Marcha Remove Tools From...

Page 5: ...IS MACHINE OPERATOR MAY BE EXPOSED TO A NOISE LEVEL EQUAL OR SUPERIOR TO 85 dB A ATENCION RIESGO DE DA O AUDITIVO EN CONDICIONES NORMALES DE UTILIZACI N EL OPERADOR DE ESTA M QUINA PUEDE ESTAR EXPUEST...

Page 6: ...on Top Of Adjustable Handle Quantity 1 All Models P N 189732 Decal Target LB 1 00 Location Front Of Gearbox Cover 1 Rear Of Adjustable Handle 1 Top RH of Adjustable Handle 1 Quantity 3 All Models P N...

Page 7: ...7...

Page 8: ...8...

Page 9: ...9...

Page 10: ...10...

Page 11: ...l Standard Equipment for Gas Model Z Weight Tray FIG 12 AA Weight Tray Hardware With Optional Weight Kit FIG 12 BB Weight Box With Optional Weight Kit FIG 12 CC Hold Down Bolts Weight Box FIG 12 DD We...

Page 12: ...nly in well ventilated areas DO instruct bystanders on where to stand while the machine is in operation DO establish a training program for all operators of this machine DO clear the work area of unne...

Page 13: ...vicinity of anything that is flammable Sparks could cause a fire or an explosion DO NOT operate this machine while under the influence of drugs or alcohol DO NOT operate this machine with any of the g...

Page 14: ...Rubber Grips Dust Port 3 0 76 2 mm Outside Diameter will accept 3 76mm Inside Dia Flex Hose Tires Wheels 8 Diameter Bore Semi Pneumatic Steel Wheel with Roller Bearings Grease Fitting Axle Diameter Z...

Page 15: ...5 0 88 9 Water Tank Height G 1 50 3 8 Grind To Wall Front and Side H 41 9 106 5 Transport Height Maximum Note 2 J 10 2 25 8 Front Height K 11 0 27 9 Disk Diameter L 22 2 56 4 Grinding Width M 11 200 2...

Page 16: ...s Scarifier Wheels FIG 27 FIG 28 See Current Product Catalog for Part Numbers of these Items Accessory Disk and Wooden Wedges Section 4 4 Remove Fiberglass Ice Oil Dry Foam Fill Packing Material Floor...

Page 17: ...tch set in the OFF position and disconnected from the power source before performing any maintenance Let the machine cool down 1 Check the engine air cleaner hose clamps Tighten as required 2 Tension...

Page 18: ...ter Nylon mesh Impregnated with Silicon Carbide For information contact your Dealer Depth of Cut Maximum See Section 4 Tool Installation Application Maximum material Size N A Nominal Operating Weight...

Page 19: ...anch circuit has two or more receptacles each receptacle has a maximum load ampere rating equal to 80 of the receptacle s rating When this machine is set up to operate on 115 VAC the motor has a full...

Page 20: ...than 20 degrees could cause severe engine damage and void your engine warranty 4 Tool Installation TOOL INSTALLATION 1 Rear Axle Position See FIG 11 Make sure the Axle is in the Transport Position E...

Page 21: ...n a complete kit P N 177823 FIG 17 that includes six steel blocks six tungsten carbide cutters hardware and tools and six wooden wedges A replacement cutter kit P N 177824 FIG 18 is also available It...

Page 22: ...g Pad HH See FIG 21 so that it mates with the triangular area on the Accessory Disk P b Use the 1 2 20UNF x 1 1 4 Long Capscrew SS1 and Lockwasher SS2 to attach the Tool Holding Pad to the Accessory D...

Page 23: ...level surface with the engine motor OFF and the start switch in the OFF position and the power source disconnected 1 If the engine or motor stops during operation check the following Electric Model a...

Page 24: ...2 or equal and should not require any lubrication until service work to the gears is required at 500 1000 hours Lubricate as required with Lubriplate Brand 630 2 or equal To inspect the inside of the...

Page 25: ...the Weight Box BB onto the Weight Tray Z 5 Use the Hold Down Bolts CC as a method to hold the Weight Box BB securely to the machine If the Hold Down Bolts CC are not used the Weight Box can be lifted...

Page 26: ...crew and Lockwasher that hold the Hose Clamp QQ 4 9 Install two 2 more Hose Clamps QQ 4 along the frame See FIG 1 10 Make sure the Water Valve QQ 1 is closed before adding any water to the water tank...

Page 27: ...ARTS LIST LISTA DE PIEZAS Parts List Callout Designation ITEM The Item Number Shown On The Diagram QTY The Quantity only at this location This the total quantity used throughout the entire diagram is...

Page 28: ...28 Diagram 1 Final Assembly Group 1 5 hp Electric...

Page 29: ...p Dust Port 1 23 177801 Gearbox Cover Weldment 1 24 187051 Decal Dual Trac 3 Not Shown 25 052130 Decal Target 2 Not Shown 26 177857 Decal Oper Instr 1 Not Shown 27 176223 Decal Warning Guards In Place...

Page 30: ...30 Diagram 2 Final Assembly Group 11 hp Honda Gas...

Page 31: ...C x 25 2 19 139741 Capscrew Hex Hd M12 x 1 75 x 30mm 6 20 139742 Locknut Fiber M12 x 1 75 8 21 177946 Lift Bail 2 22 167631 Capscrew Hex Hd M12 x 1 75 x 100mm 2 23 166194 Spacer Lift Frame 2 24 020080...

Page 32: ...32 Diagram 3 Handle Group 1 5 hp Electric...

Page 33: ...nnector 312 Terminal Ring 2 15 167703 Wire Connector 25 Female Quick Connector 4 16 177885 Electrical Cord SO SOW 12 3 x 33 Inches 1 Parts List Callout Designation ITEM The Item Number Shown On The Di...

Page 34: ...P N DESCRIPTION QTY 1 Handle Assembly Target Gas 1 2 177786 Adjustable Handle Weldment 1 3 139568 Grip Handle 2 4 177836 Choke Cable Modified 1 5 177797 Cable Assembly Engine Throttle Modified 1 6 167...

Page 35: ...35 Notes Parts List Callout Designation ITEM The Item Number Shown On The Diagram QTY The Quantity only at this location This the total quantity used throughout the entire diagram is not...

Page 36: ...36 Diagram 5 Motor Group 1 5 hp Electric...

Page 37: ...Locknut Fiber M10 x 1 50 4 7 020063 Key Square 188 x 1 50 Lg 1 8 176222 Nut Jam hex Hd M10 x 1 50 1 9 177884 Capscrew Hex Hd M10 x 1 50 x 65mm Full Thread 1 10 030931 Pulley w SS 3V3 00 875 Bore w SS...

Page 38: ...38 Diagram 6 Engine Group 11 hp Honda...

Page 39: ...x 2 75 1 15 177868 Switch Box Weldment 1 16 163688 Capscrew Hex Hd M6 x 1 0 x 16mm 2 17 139745 Locknut Fiber M6 x 1 0 2 18 CLIP Included With Honda Engine 1 19 172315 Capscrew Hex Hd M5 x 0 8 x 16mm 1...

Page 40: ...40 Diagram 7 Gearbox Assembly All Models...

Page 41: ...Capscrew Hex Hd M8 x 1 25 x 20mm 19 21 177738 Roll Pin 375 Dia x 2 50 3 22 177835 Top Gearbox Cover 1 23 177874 Lubrication Port Cover 1 24 020784 Lockwasher Split 250 Dia 1 25 139761 Capscrew Hex Hd...

Page 42: ...42 Diagram 8 Water Tank Kit Optional P N 177855 Complete Kit...

Page 43: ...mpletely installed Do Not remove the Dust Port Weldment Diagram 1 Item 19 or Diagram 2 Item 29 even if it must be temporarily held in place with its attaching hardware b Make sure that the Valve Item...

Page 44: ...t Tray Weldment 1 3 177811 Weight Box Weldment 1 Max Capacity 18 Bars Item 5 4 167478 Capscrew Hex Hd M8 x 1 25 x 25mm 6 5 180418 Bar Weight 6 5 Lbs each 9 6 177890 Washer Flat 1 50 OD x 406 ID x 062...

Page 45: ...TEM P N DESCRIPTION QTY 1 177861 Adapter Kit Diamond Disk Item 2 5 7 8 1 2 177887 Diamond Disk Adapter 2 3 020743 Washer Flat 375 Dia 6 4 020786 Lockwasher Split 375 Dia 6 5 048740 Capscrew Hex Hd 375...

Page 46: ...65 Cutter Wheel Spacer 1 2 OD 2 6 020767 Washer Flat 625 Dia SAE 12 Note Depending on their thickness 2 washers Item 6 could be required on one end of each row of cutters If the washers are thicker th...

Page 47: ...65 Cutter Wheel Spacer 1 2 OD 2 6 020767 Washer Flat 625 Dia SAE 12 Note Depending on their thickness 2 washers Item 6 could be required on one end of each row of cutters If the washers are thicker th...

Page 48: ...2 177862 Cutter Wheels Bracket 1 3 020354 Capscrew Hex Hd 312 18UNC x 2 50 2 4 020197 Locknut Fiber 3125 18UNC 2 5 177864 Cutter Wheel Spacer 5 8 OD 2 6 020767 Washer Flat 625 Dia SAE 10 7 177830 TC C...

Page 49: ...ten Carbide 1 4 Screw Flat Socket Head 20 x 1 75 Lg 1 5 020195 Locknut Fiber 20UNC 1 6 177823 Kit Complete Tungsten Carbide Cutter 1 Includes 6 Blocks 6 Tungsten Carbide Cutters Hardware Installation...

Page 50: ...50 Diagram 15 Wiring Diagram 1 5hp Electric Model...

Page 51: ...04January2000 Added Isometric Parts List to Document Supersedes all above Instructions Rev 4 Operating Instructions Parts List Dated 03October2000 Added Star Beam Carbide Cutters Diagram 11 12 13 to P...

Page 52: ...netvigator com Target Japan Korea Taiwan 1803 36 Oyama Machi Machida Shi Tokyo 194 0212 Japan Phone 8142 797 0212 FAX 8142 798 7515 E mail fwnh9794 mb infoweb ne jp Target Australia New Zealand Dembi...

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