Tatoma MV-30D, Owner'S Manual

Page 1: ...ERTICAL MIXER TWO AUGERS SIDE DISCHARGE MVL 30D 1059 cu ft FRONT DISCHARGE MV 30D 1059 cu ft OWNER S MANUAL EDITION JAN 2020 TATOMA AGRICULTURAL EQUIPMENTS CORP 6238 HWY 412 COLCORD OK 74338 PH 918 42...

Page 2: ...12 USE AND CONSERVATION OF THIS MANUAL 25 MIXER DESCRIPTION 26 INTRODUCTION 26 USE OF THE MIXER 27 MAIN PARTS OF THE MIXERS 28 INSTRUMENTS AND MIXER COMMANDS 33 HITCH 33 POWER TAKE OFF AND 2 SPEED GE...

Page 3: ...NTENANCE 64 MAINTENANCE OPERATIONS 65 CHECKING LEVELS 67 GREASING 69 WHEELS AND TIRES 72 BATTERY Optional 73 LOADING AND MIXING SYSTEM 74 UNLOADING CONVEYOR 76 HYDRAULIC INSTALLATION 78 ELECTRICAL INS...

Page 4: ...o facilitate your daily work save you time and improve the performance benefits and profitability of your operation With a TATOMA mixer you can rationalize the feeding of your livestock improving the...

Page 5: ...d before use The warranty is shown on the cover of this book along with the Certificate of Registration and Inspection For information on how to order spare parts see the part repair section in the se...

Page 6: ...AUGERS MV 30D SERIES SERIAL NUMBER PLATE Below is an image of the serial number plate The plate is located on the front right side of the mixer on the frame Tatoma Ag Equipments Corp Located in Colcor...

Page 7: ...accessories and optional elements you requested Once the mixer has been delivered and before it is used qualified TATOMA personnel will instruct the owner operator about the handling maintenance and...

Page 8: ...ranty has been accepted the costs corresponding to travel and labor will be borne by the TATOMA 6 VERY IMPORTANT The defective components must be returned to TATOMA within a period of fifteen days aft...

Page 9: ...e machinery with vehicles not suitable for this purpose or without using a trailer The machinery is not prepared to be towed by roads or highways j Exceptional events such as accidents or weather 11 T...

Page 10: ...is your sole responsibility to know that it is within the scope of these standards 2 Current OSHA regulations state At the time of initial assignment and at least annually the employer shall instruct...

Page 11: ...nual ATTENTION BE CAREFUL YOUR SECURITY IS AT STAKE It indicates in general that the instruction it accompanies is of particular importance Look closely the safety messages that accompany the DANGER W...

Page 12: ...ries and death Outside the tube Attention Danger rotation of the drive shafts can cause serious injury and death Front of the mixer Attention Warning for projections of pressurized fluids Check the in...

Page 13: ...and the legislation related to safety and accident prevention requirements Do not wear loose clothing that can be caught by moving parts Always wear protective clothing and appropriate footwear Keep t...

Page 14: ...stability and visibility conditions on the different mixer mechanisms during the use may vary considerably In order to hitch the tractor with the mixer consider the following Make sure nobody is arou...

Page 15: ...ith the children Always look around to make sure it is safe to start the engine and move the unit If necessary indicate with the horn or other means that the mixer will be set in motion This is very i...

Page 16: ...the personnel close to their work area During the loading of the machine the driver must ensure that there is nobody on the silo In case of direct loading to the tank from the automatic silo the driv...

Page 17: ...maneuver or move with the road mixer the loading unloading system depending on the model must be in its transport position Use approved lighting fixtures banners and warning devices necessary to prote...

Page 18: ...into the mixer which allow access to the tank with a height higher than the marked by the last step of the access ladder Operate with the utmost caution when handling the mobile elements of the mixer...

Page 19: ...heels such as parking blocks Never use a jack to support or support the machine while doing such work Always use the most appropriate tools and equipment for the type of work you do by hand Always wea...

Page 20: ...n rollers by directly grounding the element being welded Clean the area before welding and have an extinguisher accessible at all times Always disconnect when welding weighing scale load cells and pow...

Page 21: ...the parts they refer to Keep the labels clean and visible and replace them with new ones when damaged Identify and respect the indications of the warning signs at all times The mixer operator must re...

Page 22: ...st fragile towards the end of the load The concentrated ingredients and the driest ingredients will be added towards the middle of the mixture Continue with the silage load of chopped grass and or oth...

Page 23: ...e power before lubricating the machine DO NOT wear loose clothing that can get caught in moving parts Grease the drive shafts and universal joints every 8 hours of operation Planetary 2 speed gear box...

Page 24: ...0W 24 hours after system startup Regular maintenance every 500 hours AT THE END OF THE WORK At the end of the operation adjust the brakes disconnect all power units turn off the engine and remove the...

Page 25: ...ingredients and rotates too quickly inside the tub High concentration of long straw Does not tear The straw cannot be cut by mixing by turning the load inside the tub too quickly The retainers extend...

Page 26: ...rposes different than those specified in this instruction manual and for which it has been designed that is the mixing of the different products for feeding cattle Your best warranty against accidents...

Page 27: ...eration With your mixer you can rationalize the feeding of your livestock improving the efficiency of your work For the proper use of the mixer it is recommended to designate a person responsible for...

Page 28: ...rictly prohibited There is a risk of endangering the physical integrity of the operator and the people close to the mixer also serious damage to the mixer may occur Carrying out operations other than...

Page 29: ...teel the mechanisms have little wear and require little maintenance The figures on the following pages show the main parts of the different types of towed vertical mixers The main parts that make up t...

Page 30: ...the grinding of the components Its operation is carried out manually MAIN COMPONENTS 1 Double access ladder 2 Scales 3 Hydraulic distributor depending on the version 4 2 speed gearbox 5 Power take off...

Page 31: ...VERTICAL TOWED MIXER TWO AUGERS MV 30D SERIES Tatoma Ag Equipments Corp Located in Colcord OK Phone 918 422 4271 29...

Page 32: ...awer on whose surface products are transported dragged by a high resistance chain with crossbars This system allows the transport of any type of product including wet ones fathead apple pulp orange et...

Page 33: ...driven folding tray Ladder with platform It is located on the front of the mixer Its use is restricted to exceptional circumstances of the work add correctors or check the state of the mixture in the...

Page 34: ...c foot can be supplied using a lever and a separate pump The mixer can be supplied with two types of controls Remote control system based on levers and ropes and a hydraulic distributor Hoses connecte...

Page 35: ...ng 2 UNE 50 fixed ring 3 Fish mouth Mounted in the USA The hitch point has several adjusting height positions Make sure no one is around the mixer when maneuvering in reverse to bring the tractor clos...

Page 36: ...can be supplied with a fuse bolt In this case it is recommended the fuse bolt to be mounted on the tractor side in order to avoid any damage to the transmission The presence of people near the cardan...

Page 37: ...tions of the gearbox allow Slow speed Grind and mix the ingredients mixing Fast speed Mixing and delivering the mixed product when ready Neutral Disengages the transmission from the auger The 2 speed...

Page 38: ...llows Mixer hitch 1 Approach the tractor to the hitch of the mixer respecting at all times the safety recommendations included in this manual 2 Adjust the height of the mixer hitch to the tractor atta...

Page 39: ...ossible obstacles on the ground during the ride Mixer Parking 1 Park the mixer in a flat area away from ditches slopes etc that in the event of an slide could cause the mixer to overturn Operate the s...

Page 40: ...ey are not in use or when the mixer is parked Also supplied with the mixer is an additional plate the same as the previous one Ch to be mounted in the tractor cabin so that during the operation of the...

Page 41: ...on the sheet supplied for this purpose Electrovalves block The operation of the different services can be carried out through a solenoid valve block B consisting of an solenoid valve for each mixer s...

Page 42: ...oor Lower right door Rise right door Rise right folding conveyor Lower right folding conveyor Light on rotary Turn on front conveyor to the right Turn on front conveyor to the left Bale retainers in B...

Page 43: ...ements White front pilot with retro reflector Rear lights that integrate triangular reflector brake position lighting license plate light and direction indicators Set of side reflectors on the front a...

Page 44: ...n sloping ground the chocks will be placed with their flat part on the ground and their curved part against the tires on the appropriate side depending on the slope Hand brake A parking hand brake can...

Page 45: ...failure and blowout of the mixer wheels from overheating leading to accidents After finish working with the mixer proceed to park the mixer and make sure the parking brake is correctly locked In case...

Page 46: ...rom knocks To access the battery remove the protective cover The protective cover has an auxiliary power socket located on its left side to connect the weighing scale Do not bring naked flames close t...

Page 47: ...et The scale is fed through the tractor s power socket If the battery option is available the scale can be directly connected to it so it will work at all times regardless of the state of the machine...

Page 48: ...Hoses connected to the hydraulic valves of the tractor to the tractor Electric connections Basic installation A connector is supplied to connect to the tractor power socket Weighingor to the cab light...

Page 49: ...neously Approval for road If the mixer is approved for road traffic a cable with a 7 pole circulation Optnl connector is available to supply the signaling which must be connected to the trailer electr...

Page 50: ...is mixer is the result of the vast experience accumulated by TATOMA and its strengths are its efficiency chopping and mixing the ingredients as well as its minimal wear and low maintenance cost The us...

Page 51: ...mixer hitch Make sure that there is no people between the tractor and the mixer when maneuvering in reverse Adjust the height of the mixer hitch using the jack Make the hitch using the appropriate lo...

Page 52: ...s to blow out due to overheating which can lead to accidents 9 Before start working with the mixer the operator must Adjust correctly the position of the mixer control system and the tractor driving s...

Page 53: ...inadequate or non existent rear view mirrors 10 Once the above adjustments have been made the driver must check the following check standing from inside the tractor cab that the visibility on the rear...

Page 54: ...Check all the moving parts of the mixer work correctly when empty and no noise heard denotes the presence of foreign objects lack of grease oil or incorrect tightness on bolts For safety reasons all...

Page 55: ...clean the steps of the ladder and never jump onto the ground from the ladder there is a danger of injury due to a possible slip or fall Do not add any mechanism or system element that allows access to...

Page 56: ...tub Its mission is to retain the product on the periphery of the tub with which the blades directly impact increasing the chopping of the ingredients They are located on the sides of the tub and are m...

Page 57: ...r of the mixer varies according to the types of ingredients mixed and their quantities so in each case you must acquire a practice and an experience 2 First introduce dry by products then flours or co...

Page 58: ...an be used to distribute the mixture Distribution through side unloading door It can be located on one or both sides 1 of the mixer and also on its rear 2 The distribution of the mixture is carried ou...

Page 59: ...osed If it is in 4 it is totally open It is recommended to keep the numbers clean and visible Distribution by folding conveyor side discharge The conveyor allows you to unload the product in elevated...

Page 60: ...controlling the opening of the door by means of the markers described above Distribution through a front discharge conveyor The front unloading conveyor allows to distribute the mixture through both...

Page 61: ...o keep the flap in good condition In the case of the folding extension and the inclined extension this skirt is not incorporated Keep the skirt in good condition to avoid possible entrapment hazards w...

Page 62: ...nloading conveyors etc 3 Put the chocks or apply the parking handbrake 4 Stop the tractor and remove the keys from the ignition To start again 5 Check the external condition of the mixer mechanisms pr...

Page 63: ...rrect circulation of the product inside the tank 2 To practice the loading of ingredients on the mixer 3 To get a correct understanding by the user about how the system works Full load test Once the p...

Page 64: ...nder no circumstances access the inside of the tub while the mixer is running In the event of maintenance or repair operations access to the tub will be carried out exclusively by experienced personne...

Page 65: ...while performing any operation on the mixer 4 Put the chocks or apply the parking handbrake 5 Remove the mixer control from the tractor cab and leave it in its support plate 6 Disconnect the electrica...

Page 66: ...vation or repair If any vibration resistance to movement or noise is perceived when putting the mixer into operation stop it and check what is the origin its If the anomaly is not detected the mixer m...

Page 67: ...ck the condition of the terminals Control the electrolyte level and battery charge Tub Auger Check wear of auger blades Check the tightness of the bolts in the auger blades Cleaning the interior of th...

Page 68: ...ydraulic circuits The use of inappropriate oils or oils other than those indicated in the following table can irreparably damage the mixer voiding its warranty Change of lube oil filters 1st change 2n...

Page 69: ...cold before start working with the mixer 3 Open the filler cap and check the level in the corresponding indicator 4 Proceed to refilling until you check the level is correct Put the cap back Next take...

Page 70: ...ough the drain hose Ld provide a clean container to collect the oil coming from the drain hose 4 Connect the drain Ld and fill Le hoses to the tank D each in its corresponding position 5 Once the hose...

Page 71: ...certain experience observe the behavior of such points The lubrication points are duly marked by the label shown in the figure Do not over lubricate especially if a compressed air pump is used This i...

Page 72: ...jack only mechanic 3 Conveyor bearings both sides conveyor 4 Bearing motor side conveyor 5 Door and conveyor cylinder 6 Retainers only hydraulic 7 Transmission PTOshaft 8 Auto steering axle ball join...

Page 73: ...VERTICAL TOWED MIXER TWO AUGERS MV 30D SERIES Tatoma Ag Equipments Corp Located in Colcord OK Phone 918 422 4271 71...

Page 74: ...ted on the mixer and the air pressures according to the mixer model Inspect weekly the presence of objects embedded in the tread of the tires or between the twin tires and the presence of cuts or crac...

Page 75: ...n case you are not using it keep the auxiliary connectors located on the battery cover always closed Have the battery checked by a specialist who has the appropriate measuring instruments at least onc...

Page 76: ...ct tightening of the blade screws and replace any that are missing or broken Perform a visual inspection of the condition of the blades If their wear is not excessive they should be sharpened with an...

Page 77: ...ades according to its state Tighten the screws Cleaning the inside of the tub In order to maintain the auger blades it is necessary to access the inside of the tub Access to the interior of the tub mu...

Page 78: ...moving the accumulated remnants of mixture Checking and adjusting the tension of the chain To adjust the tension of the chain the tensioning bearing bolts must be tightened on both sides of the convey...

Page 79: ...ERS MV 30D SERIES For safety reasons the check and adjustment of the tension of the unloading conveyor chain must be carried out by qualified TATOMA personnel Tatoma Ag Equipments Corp Located in Colc...

Page 80: ...oil and damage the hydraulic system In addition to the periodic check of the hydraulic oil level the maintenance operations to be carried out are a Visually check periodically for oil leaks b Visually...

Page 81: ...event of hose breakage these may only be replaced by specialized TATOMA personnel The replacement of hoses without washing them can cause serious damage to the hydraulic components Tatoma Ag Equipmen...

Page 82: ...e the collaboration of another person Faulty light bulbs must be replaced immediately as well as the elements that have been damaged during the use of the machine Scales For the correct operation of t...

Page 83: ...load sensors are not broken or bent causing contact between the tank and the chassis c That the load sensors have not been deformed by sudden blows 5 Do not manipulate the junction box or load sensor...

Page 84: ...ct the battery terminals Raise the tire pressure 0 3 Bar above the values indicated Periodically connect the battery and connect the mixer to a tractor s power take off Activate the mobile systems of...

Page 85: ...circuit and drive speeds Mixer Retainers Services Unloading conveyor Motor unloading conveyor displacement Working Tractor PTOMax Turning speedMin Working Mixer Max Working pressures 420 bar 260 bar...

Page 86: ...2502 Tires 445 45 R19 5 A B C INCHES D E F Empty weight Lbs 320 212 96 88 135 40 18 673 Side door MVL 30D Capac cu ft 1059 Planetary PGA 2502 Tires 445 45 R19 5 A B C INCHES D E F Empty weight Lbs 313...

Page 87: ...Inclined unloading conveyor extension Scrollable unloading conveyor Unloading conveyor with PVC band Side discharge door single double or rear Hinged tape for side discharge door Corrector loading au...

Page 88: ...CE Faster turn signal frequency POSSIBLE CAUSE Lighting Blown tractor fuse Defective bulb Blown tractor fuse Defective bulb Supply wire disconnected or cut Defective grounding REPAIR Replace fuse Repl...

Page 89: ...anometer if it is maximum manually unclog the auger Grease turning points Detect the affected element and call qualified personnel The discharge tape does not work Mechanical jam of any of these servi...

Page 90: ...rt point between Possible point of contact tank and chassis or axle between the chassis or and correct axle and the tank Check the calibration Incorrect calibration value You see on the display Unregu...