background image

CNG

 

dispensers

 

TATSUNO

 

EUROPE

 ‐ 

Quick

 

User

 

Guide

 

,

 

revision

 

01,

 

March

 

2022

 

 

 

 

35

CAUTION

 

Any

 

modification

 

to

 

the

 

dispenser

 

may

 

invalidate

 

the

 

equipment's

 

certification.

 

Consult

 

the

 

manufacturer's

 

certification

 

documents

 

and

 

instructions

 

if

 

any

 

modifications

 

to

 

the

 

electrical

 

installation

 

and

 

/

 

or

 

equipment

 

are

 

being

 

considered.

 

 

THE

 

OPERATOR

 

OF

 

THE

 

DISPENSER

 

IS

 

OBLIGED

 

TO:

 

 

Appoint

 

an

 

employee

 

responsible

 

for

 

the

 

operation

 

and

 

technical

 

condition

 

of

 

the

 

dispenser.

 

 

Ensure

 

inspections,

 

testing,

 

repairs,

 

and

 

maintenance

 

in

 

a

 

professional

 

way.

 

 

Register

 

documents

 

and

 

keep

 

records

 

on

 

operation.

 

 

All

 

activities

 

related

 

to

 

attending,

 

operation

 

and

 

servicing

 

the

 

CNG

 

dispensing

 

module

 

may

 

only

 

be

 

performed

 

by

 

employees

 

with

 

appropriate

 

authorization.

 

PRINCIPLES

 

OF

 

CNG

 

DISPENSER

 

INSPECTIONS

 

Inspections

 

of

 

devices,

 

reservoirs,

 

pipeline

 

systems

 

and

 

dispensers

 

are

 

performed

 

on

 

dates

 

defined

 

by

 

the

 

operating

 

rules

 

and

 

regulations

 

of

 

the

 

fuel

 

station

 

according

 

to

 

applicable

 

regulations.

 

 

Review

 

of

 

dispenser

 

pressure

 

system

 

tightness

 

by

 

soap

 

solution.

 

 

The

 

inspection,

 

calibration,

 

and

 

official

 

verification

 

of

 

the

 

CNG

 

dispenser

 

is

 

performed

 

by

 

the

 

National

 

Metrology

 

Institute

 

according

 

to

 

applicable

 

regulations

 

The

 

inspection

 

is

 

preceded

 

by

 

cleaning

 

the

 

entire

 

device

 

from

 

dust,

 

removal

 

of

 

water

 

and

 

other

 

impurities

 

from

 

tanks.

 

6.1.1.

 

MAINTENANCE

 

OF

 

DISPENSER

 

COVERS

 

Covers

 

of

 

the

 

dispenser

 

(“body

 

parts”)

 

made

 

of

 

painted

 

steel

 

or

 

stainless

 

steel

 

require

 

regular

 

maintenance.

 

Pay

 

special

 

attention

 

to

 

the

 

maintenance

 

of

 

such

 

parts

 

particularly

 

in

 

winter

 

season

 

when,

 

due

 

to

 

the

 

activity

 

of

 

aerosols

 

from

 

chloride

 

agents

 

created

 

from

 

salts

 

used

 

for

 

road

 

maintenance,

 

the

 

paint

 

of

 

unprotected

 

body

 

parts

 

may

 

be

 

permanently

 

damaged,

 

or

 

inter

crystal

 

corrosion

 

may

 

appear

 

in

 

case

 

of

 

stainless

steel

 

covers.

  

Recommended

 

maintenance

 

of

 

painted

 

covers:

 

 

Wash

 

them

 

with

 

warm

 

water

 

at

 

least

 

twice

 

per

 

month

 

(according

 

to

 

the

 

level

 

of

 

fouling)

 

 

At

 

least

 

once

 

a

 

month

 

or

 

after

 

each

 

higher

 

surface

 

fouling

 

with

 

fuels

 

 

wash

 

them

 

with

 

detergent,

 

thoroughly

 

clean

 

the

 

covers

 

from

 

salt

 

residues,

 

dust,

 

and

 

grease

 

(according

 

to

 

the

 

level

 

of

 

fouling)

 

+

 

restore

 

the

 

protective

 

coating

 

on

 

design

 

parts

 

(car

 

cosmetics).

 

WARNING

 

It

 

is

 

forbidden

 

to

 

clean

 

the

 

painted

 

parts

 

of

 

the

 

dispenser

 

with

 

chlorine

based

 

products!!!

 

Chlorine

containing

 

products

 

(disinfectants

 

such

 

as

 

SAVO)

 

cause

 

corrosion

 

of

 

metal

 

parts

 

of

 

the

 

dispenser

.

 

Recommended

 

maintenance

 

of

 

stainless

 

covers:

 

 

Wash

 

them

 

with

 

warm

 

water

 

at

 

least

 

twice

 

per

 

month

 

(according

 

to

 

the

 

level

 

of

 

fouling)

 

 

At

 

least

 

once

 

a

 

month

 

or

 

after

 

each

 

higher

 

surface

 

fouling

 

with

 

fuels

 

 

wash

 

them

 

with

 

warm

 

water,

 

thoroughly

 

clean

 

the

 

covers

 

from

 

salt

 

residues,

 

dust,

 

and

 

grease

 

(according

 

to

 

the

 

level

 

of

 

fouling)

 

+

 

restore

 

the

 

protective

 

coating

 

on

 

design

 

parts

 

by

 

using

 

a

 

special

 

agent

 

for

 

stainless

 

sheet

 

metal.

 

RECOMMENDATION

 

We

 

recommend

 

the

 

following

 

protective

 

agents

 

and

 

detergents

 

for

 

stainless

 

sheet

 

metal:

 

ULTRAPUR

 

 

d

 

(producer:

 

MMM

Group,

 

Germany);

 

NEOBLANK

 

spray

 

(producer:

 

Chemische

 

Fabrik

 

GmbH,

 

Hamburg,

 

Germany);

 

ANTOX

 

Surface

 

Care

 

800

 

S

 

(producer:

 

Chemetall

 

AG,

 

Switzerland)

 

 

WARNING

    

Do

 

not

 

wash

 

stainless

 

steel

 

covers

 

with

 

detergent

 

and

 

chlorine

based

 

products!!!

 

6.1.2.

 

MAINTENANCE

 

OF

 

THE

 

CNG

 

DISPENSER/MODULE

 

The

 

maintenance

 

schedule

 

for

 

the

 

CNG

 

dispenser/module

 

is

 

described

 

in

 

the

 

table

 

below:

 

Summary of Contents for EUROPE

Page 1: ...ensersUserRev01 docx Revision Date revision 01 March 2022 Number of pages 40 including cover Created by Ing Milan Berka TATSUNO EUROPE a s Pra sk 2325 68 678 01 Blansko Czech Republic tel 420 516 4284...

Page 2: ...01 Blansko Czech Republic Tel 420 516428411 Fax 420 516428410 e mail info tatsuno europe com http www tatsuno europe com Copyright Neither the manual nor any part of it may be reproduced without the e...

Page 3: ...HE DISPENSER 14 2 6 NAMEPLATES 15 3 INSTALLATION 16 3 1 INSTRUCTIONS FOR OCCUPATIONAL SAFETY 16 3 2 RECEIPT TRANSPORT UNPACKING 16 3 3 DISPENSER LOCATION 17 3 4 MECHANICAL ATTACHMENT OF THE DISPENSER...

Page 4: ...0 5 9 2018 Basic version of the document Milan Berka Revision 01 31 3 2022 Update of technical data error messages dispenser settings PDEX5 Ocean Tower CNG Milan Berka 1 INTRODUCTORY INFORMATION Symbo...

Page 5: ...the fuel station especially construction and repairs is performed fill yin compliance with this list It is the obligation of the constructor that all his employees comply with all laws directives and...

Page 6: ...For unmanned fuel stations breakaway couplings must also be used to reduce the risk in the case of departure after the delivery nozzle has been forgotten in the vehicle tank WARNING Only qualified per...

Page 7: ...les and checkthecondition of dispensers reservoirs machinery operation gas pressure and keep prescribed operating records in regular intervals Attendant s responsibilities Keep the operated devices in...

Page 8: ...for private use display only the dispensed fuel quantity in kilograms NOTICE Standard painted versions of TATSUNO EUROPE dispensers are not intended for use in high humidity chemical and saltwater ar...

Page 9: ...tic valves Two state 24VDC max 1A Data transmission of the entire contents of the display with the number of digits 7 6 5 5 is only possible using the extended communication protocol 8 8 6 2 3 DISPENS...

Page 10: ...ispenser marking and sorting system In the case of a double sided dispenser the right side of the dispenser is also referred to as side A and the left side is referred to as side B For a one sided lef...

Page 11: ...40x1 OEL R CNG 1 x 1 1 1 1x30 BMP40x1 OEL R CNG H 1 x 1 1 1 1x70 BMP40x2 OED CNG 2 x 2 2 2 2x30 BMP40x2 OED CNG H 2 x 2 2 2 1x30 1x70 BMP40x2 OED CNG H H 2 x 2 2 2 2x70 BMP40x2 OEL R CNG H 1 x 1 2 1 1...

Page 12: ...1 x 1 1 1 1x30 BMP40x1 OSL R CNG H 1 x 1 1 1 1x70 BMP40x2 OSD CNG 2 x 2 2 2 2x30 BMP40x2 OSD CNG H 2 x 2 2 2 1x30 1x70 BMP40x2 OSD CNG H H 2 x 2 2 2 2x70 BMP40x2 OSL R CNG H 1 x 1 2 1 1x30 1x70 BMP40...

Page 13: ...OWL R CNG 1 x 1 1 1 1x30 BMP40x1 OWL R CNG H 1 x 1 1 1 1x70 BMP40x2 OWD CNG 2 x 2 2 2 2x30 BMP40x2 OWD CNG H 2 x 2 2 2 1x30 1x70 BMP40x2 OWD CNG H H 2 x 2 2 2 2x70 BMP40x2 OWL R CNG H 1 x 1 2 1 1x30...

Page 14: ...sic parts of the WSE dispensing module and its cover Position Device Position Device Position Device 1 CNG mass meter 6 CNG hose filling 11 Nozzle cover stainless without a switch 2 CNG electromagneti...

Page 15: ...Marking of the dispenser type see section 2 3 OIML certificate Number of the OIML certificate Serial number Serial number of the dispenser seq number year of production Gas temperature range Range of...

Page 16: ...handling and transport If the transport is ensured by the customer in another way the manufacturer shall ensure professional loading However the manufacturer is not responsible for the method of trans...

Page 17: ...ce for dispenser installation must be structurally secured so that the possibility of dispenser damage by an incoming car and following medium leakage into atmosphere is avoided as best as possible Th...

Page 18: ...lling the dispenser at the filling station the following must be taken into account in particular what danger zones the dispenser creates with its operation what danger zones are created by the surrou...

Page 19: ...counters used in these dispensers are separated from other areas by a type 1 partition according to EN 13617 1 they are in an uncovered design IP54 IP55 and must therefore be located in a non explosiv...

Page 20: ...the grounding system As a grounding wire you can use a yellow green cable with a section of at least 4 mm2 or a special grounding strap The grounding wire must be connected to a central grounding term...

Page 21: ...nged using the remote IR infrared controller the service keypad or the pre set keypad buttons located on the dispenser The basic control unit of the dispenser is an electronic counter which is stored...

Page 22: ...d to set the volume amount pre selection on the dispenser Unlocking the dispenser after delivery If the dispenser is in the manual mode with the blocking after delivery you can unlock the dispenser wi...

Page 23: ...d service staff who can set a new one After entering the valid access password the display shows the value of the first parameter P00 1 Now it is possible to browse parameters by using the key or by e...

Page 24: ...er Meaning Factory setting P03 1 product unit price hose 1 0 00 Euro kg P03 2 product unit price hose 2 0 00 Euro kg NOTENumber of fuel products shown in the P03 parameter is conditioned by the config...

Page 25: ...g error message is displayed 4 1 10 ERROR MESSAGE CODES HISTORY P06 The function is used to display the history of the last 100 error message codes that have occurred and displayed on the dispenser Th...

Page 26: ...ting 12 0 Automatic mode with remote control The dispenser is remotely controlled by a computer or station controller via a data line It starts fuel delivery only when an authorization command from th...

Page 27: ...following arrangement of data on the display the first line of the display shows the temperature on the processor unit of the counter intenthsofCelsiusdegrees 26 C Thesecondlineshowsanaverageambientte...

Page 28: ...ns of all installed technical devices Do not allowpersonswithoutappropriateprofessionalqualificationtotampertheinstalledtechnology includingthegasdevices CAUTION It is forbidden to smoke and use open...

Page 29: ...service remote controller to enter the counter service mode R password Setting parameter P97 to 1 activates the zero point setting function The counter sends a command to set the zero point to the mas...

Page 30: ...serious deficiencies he she is entitled to refuse storage tank filling In case of gas leak or danger the attendant shall finish the delivery The operation of the dispenser itself is ensured by the em...

Page 31: ...tion Immediately inform the operator about each defect failure or abnormality during operation Immediately decommission the device in case of gas leak or danger Keep tidiness and cleanliness and ensur...

Page 32: ...control deliveries from the fuel station booth The booth contains a control device by which the fuel station attendant releases the dispenser for delivery and collects information about the delivered...

Page 33: ...down that ensure safe deceleration of fuel flow rate before the target preset value a Example of entering the pre selection in Euros The customer arrives to the dispenser and wants to deliver fuel for...

Page 34: ...to the counter memory and will be shown after the power supply is connected again see the previous section Now the dispenser is out of order 6 MAINTENANCE AND SERVICE 6 1 MAIN PRINCIPLES OF DISPENSER...

Page 35: ...nter season when due to the activity of aerosols from chloride agents created from salts used for road maintenance the paint of unprotected body parts may be permanently damaged or inter crystal corro...

Page 36: ...the circuit breaker for the single phase power supply 230V of the dispenser in the main switchboard of the fuel station If the dispenser is connected to the control computer the dispenser blocking may...

Page 37: ...munication Controlling computer not connected or communication cable not connected correctly E20 NFAT Power failure during delivery Check the dispenser power supply If the fault persists call an autho...

Page 38: ...witchboard the valves on the supply line must be fully closed during service work vehicles must be prevented from passing within 5 meters around a fire extinguisher must be available to workers servic...

Page 39: ...CNG dispensers TATSUNO EUROPE Quick User Guide revision 01 March 2022 39 6 3 3 EU DECLARATION OF CONFORMITY...

Page 40: ...TATSUNO EUROPE a s www tatsuno europe com 40 NOTES...

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